Still EXD 20 Manuel utilisateur

Original instructions

Lithium-ion batteries

EXD 20

EXD 20 SF

EXH 20 SF

EXH 25

EXH 25 SF

EXH 30

0183 0184 0185 0186 0307

0313

11538013551 EN - 01/2019

Preface

Address of manufacturer and

contact details

STILL GmbH

Berzeliusstraße 10

22113 Hamburg, Germany

Tel. +49 (0) 40 7339-0

Fax: +49 (0) 40 7339-1622

Email: [email protected]

Website: http://www.still.de

11538013551 EN - 01/2019 I

Table of contents

1 Introduction

Introduction ......................................................... 2

Information on the conformity of lithium-ion batteries ........................... 3

2Safety

Special lithium-ion safety rules ........................................... 6

What to do in the event of incorrect use ..................................... 7

Personal protective measures following an incident ........................... 8

What to do in the event of an accidental spillage .............................. 8

Transporting a lithium-ion battery ........................................ 10

Scrapping lithium-ion batteries .......................................... 11

3 General views

Lithium-ion battery types .............................................. 14

Labels on the top of lithium-ion batteries ................................... 15

Labels on the sides of lithium-ion batteries ................................. 16

4Use

Checking the charge status ............................................ 18

Connecting/disconnecting the battery connector ............................ 18

Commissioning a truck equipped with a side access lithium-ion battery ............ 19

Automatic battery shut-off ............................................. 20

Battery ﬁtted with a compartment ........................................ 20

Speciﬁc features of the display .......................................... 21

Installing the external charger .......................................... 22

Charging lithium-ion batteries using an external charger ....................... 23

Using the side sockettochargethebattery ................................. 25

Battery charging times ................................................ 28

Using the on-board charger ............................................ 29

Changing the battery................................................. 32

Battery error codes .................................................. 33

Lithium-ion batteries: Long-term storage .................................. 34

11538013551 EN - 01/2019 III

Table of contents

5 Maintenance

Maintenance plan for lithium-ion batteries ................................. 38

Chassis, bodywork and ﬁttings .......................................... 39

Cleaning the lithium-ion battery .......................................... 39

Electrical equipment ................................................. 40

Harnessesandcables ................................................ 40

IV 11538013551 EN - 01/2019

Introduction

1Introduction

Introduction

This supplement is speciﬁc to lithium-ion

batteries. It complements the operating

instructions. The latter describe the conditions

for using the lithium-ion battery in the truck

that you own. An Ion label afﬁxed on the truck

allows you to differentiate from trucks ﬁtted

with a Gel or Lead battery.

DANGER

Electrical risk

Refer to the speciﬁc lithium-ion safety rules.

Lithium-ion elements and batteries are on the

list of dangerous materials in accordance with

the United Nations recommendations on the

transport of dangerous goods.

The battery must not be opened.

It must be stored in a cool, dry and ventilated

place. High temperatures (above 40°C)

reduce the battery life.

DANGER

There is a risk of ﬁre, leakage or explosion

Do not store lithium-ion batteries in bulk (risk of

short circuit). Keep the battery in its original pack-

aging until it is used.

Do not destroy or incinerate them.

211

538013551 EN - 01/2019

Introduction 1

Information on the conformity of lithium-ion batteries

The manufacturer of the lithium-ion battery

and Kion group provider declares that:

the lithium-ion battery

conforms with the provisions of the following

EU directive 2004/108/EC

in accordance with EN 61000–6–2:2006 and

EN 61000–6–3:2007.

This declaration of conformity with EC direc-

tives applies only to battery use that conforms

to the recommendations described in the op-

erating instructions.

11538013551 EN - 01/2019 3

1Introduction

Information on the conformity of lithium-ion batteries

411

538013551 EN - 01/2019

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