Stiga Pro 540 IX Manuel d'instructions
PARK PRO 540 IX - 740 IOX
2016-2021
WORKSHOP MANUAL
All brands, names, logos and trademarks mentioned belong to their respective owners.
© by STIGA - No use of the illustrations or duplication, reproduction or translation, even partial, of the texts in this
document may be made without explicit authorisation.
TABLE OF CONTENTS
1 - General instructions
2 - Chassis and body
3 - Steering
4 - Hydraulic system
5 - Belts
6 - Control Wires
7 - Electrical System
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
1
1 - General instructions
General
This Workshop Manual is intended for STIGA PARK PRO 540 IX - 740 IOX Profesional high
This Manual do not cover repair instructions for the engines. Regarding engines, contact the
respective representative in the actual country.
This Manual and its specifications are valid for machines in their original design. In case of
modified or changed machine, i.e. the engine is replaced, the manual accordance is limited.
The manual is divided in the following chapters:
Chapter 1 - is this chapter
Chapter 2 - Chassis
Chapter 3 - Steering
Chapter 4 - Hydraulic system
Chapter 5 - Belts
Chapter 6 - Control Wires
Chapter 7 - Electrical system
Contents in this chapter
1.1 Introduction ...................................... 2
1.1.1 Responsibility declaration ............ 2
1.1.2 How this manual is used .............. 2
1.1.3 Abbreviations ................................ 2
1.2 Safety Precautions .......................... 2
1.2.1 Symbols and general warnings ..... 3
1.2.2 Warm parts ................................... 3
1.2.3 Moving parts ................................. 3
1.2.4 Lifting and blocking up .................. 3
1.2.5 Cleanliness ................................... 3
1.2.6 Tightening torque .......................... 3
1.2.7 Sharp edges ................................. 3
1.2.8 Replacement parts ....................... 3
1.2.9 Inspection ..................................... 3
1.3 Unpacking and assembly ............... 4
1.3.1 General ......................................... 4
1.3.2 Tyres ............................................. 4
1.3.3 Battery .......................................... 5
1.3.4 Final checks.................................. 6
1.4 Service .............................................. 7
1.4.1 Service times ................................ 7
1.4.2 First Service ................................. 8
1.4.3 Intermediate Service..................... 8
1.4.4 Basic service ................................ 9
1.4.5 Description of service points ....... 10
1.5 Oil and filter .................................... 13
1.6 Technical specifications ............... 13
1.7 General tightening torque ............. 13
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
2
1.1 Introduction
1.1.1 Responsibility declaration
In spite of the great care we have taken there may be errors in this publication.
The author cannot be made liable for incorrect or missing information.
STIGA reserves the right to regularly change product specifications without prior notice. All
the information in this book isbased on the information available at the time of production.
Illustrations and photographs may be arranged schematically, which implies that one picture
may cover several models and therefore not correspond exactly with all models.
1.1.2 How this manual is used
To make this manual easy to understand we have divided the machine into its main systems
and components. These parts are now the different chapters in the book.
Each chapter is divided up into sections.
In each chapter there is a detailed table of contents so that you can easily and quickly find
what you are looking for.
Always check that you are reading the right chapter for your particular machine before start-
ing the repair work.
1.1.3 Abbreviations
The following abbreviations are used in this manual:
HST Hydrostatic Transmission PTO Power Take Off
1.2 Safety Precautions
This manual has been written primarily for trained mechanics working in a well-equipped
workshop.
A basic knowledge of repairs, tools and repair instructions is, however, always a prerequisite
for first-rate results.
A qualified mechanic should always be consulted if the owner does not have sufficient
knowledge to carry out repairs.
During the warranty period all service must be carried out by an Authorised Workshop for the
warranty to be valid.
The following basic points should be observed if the machine is to function perfectly:
• Follow the service schedule.
• Be on the alert for sudden vibrations or abnormal noise to avoid major breakdowns.
• Always use Genuine Spare Parts
• Follow the descriptions in this manual carefully. Do not take any short cuts.
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
3
1.2.1 Symbols and general
warnings
Warning! This symbol indicates
a risk of personal injury or dam-
age if the instructions are not
followed.
Note! This text indicates a risk of
damage to the material or risk of un-
necessarily complicated work if the
instructions are not followed.
1.2.2 Warm parts
Please observe that engine and exhaust
system picks up a lot of heat during use.
To avoid injuries, allow the machine to cool
before any kind of repairs are made to or
near parts of the engine or exhaust sys-
tem.
1.2.3 Moving parts
The machines are all equipped with v-belt
transmissions. Always stop the engine and
remove the starter key before inspections
or repairs are carried out.
Always use extreme caution when testing
systems with moving parts to avoid inju-
ries.
Always use Genuine Spare Parts during
service work.
1.2.4 Lifting and blocking up
Before work under the machine, always
make sure that lifting devices and jack-
stands are approved for the weight.
Work safe!
1.2.5 Cleanliness
Clean the machine before starting repairs.
Dirt that penetrates into sensitive compo-
nents can seriously influence the service
life of the machine.
1.2.6 Tightening torque
Unless otherwise stated the tightening
torque in the tables in the section Technical
specifications must be used for the differ-
ent sizes of screws.
This does not refer to self-tapping screws,
which are mainly used for the assembly of
body parts.
1.2.7 Sharp edges
Watch out for sharp edges, especially
when working with the mower deck. The
blades can be very sharp. Always wear
gloves when working with the blades.
1.2.8 Replacement parts
Always use Genuine Spare Parts during
service work.
1.2.9 Inspection
Each part dismantled in conjunction with
service work must be inspected.
Examine for: wear, cracks, out of round-
ness, straightness, dents, discolouring,
abnormal noise and jamming.
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
4
1.3 Unpacking and
assembly
1.3.1 General
Every machine has undergone an exten-
sive control programme before delivery.
The machines are delivered as completely
assembled as possible.
Thanks to this the assembly on delivery is
rapid and easy.
The correct and careful assembly of the
machine on delivery is asimple way of
ensuring satisfied customers!
A complete assembly instruction is given
in the owners manuat delivered with the
machine. This section will give comple-
ment information and explanations for the
assembly.
Note! The machine shall remain
placed on the pallet during the un-
packing and assembly.
1.3.2 Tyres
Check the air pressure in the tyres. The
pressure is designated on the floor mat.
The air pressure in the tyres is of critical
importance for the performance and han-
dling of the machine. The correct air pres-
sure for mowing is 0.6 bar (9 psi) in the
front tyres, and 0.4 bar (6 psi) in the rear
tyres.
When using heavy accessories, e.g. snow
thrower, it may be necessary to increase
the pressure somewhat. However, the
maximum permitted pressure is always 0.8
bar (12 psi).
Too high pressure in the tyres leads to that
the machine drives poor due to: i:
• A small surface in contact to the
ground.
• Hard tyre = less flexibility = self clean-
ing characteristic deteriorate.
Too high
pressure
Correct
pressure
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
5
1.3.3 Battery
The battery is a valve regulated battery.
Load and assemble the battery, following
the instructions below.
The battery needs limited maintenance. Is
has no electrolyte levels or plugs.
Warning! Do not wear rings,
metallic bracelet, chain round
the neck or similar metal objects
when working with the battery.
It can cause short-circuit, burns
and fire.
Warning! The battery must be ful-
ly charged before being used for
the first time. The battery must
always be stored fully charged. If
the battery is stored while dis-
charged, serious damage will
occur.
Charging with the engine
The battery can be charged using the en-
gine’s generator as follows:
1. Install the battery in the machine as
shown below.
2. Place the machine outdoors or install
an extraction device for the exhaust
fumes.
3. Start the engine according to the in-
structions in the user guide.
4. Allow the engine to run continuously for
45 minutes.
5. Stop the engine. The battery will now
be fully charged.
Storage
The battery voltage is not allowed to drop
under 12,5 V during storage.
Make sure that the battery voltage always
is more than 12,5 during storage. If not, the
battery will be destroyed.
If the cables are disconnected/
connected in the wrong order,
there is a risk of a short-circuit
and damage to the battery.
If the cables are interchanged,
the generator and the battery will
be damaged.
The engine must never be driven
with the battery disconnected.
There is a risk of serious damage
to the generator and the electri-
cal system.
Charging using battery charger
To access the battery, see “Battery re-
placement” on page 15 in section "7 –
Electrical system".
When charging using a battery charger, a
battery charger with constant voltage must
be used.Ordering number: 1136-0602-01.
The battery can be damaged if a standard
type battery charger is used
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
6
1.3.4 Final checks
Removing from pallet
All the above measures shall have been done with the machine standing on the pallet. Now,
loosen the remaining straps and roll off the machine from the pallet.
Fit and adjust accessories.
Test driving
Warning! Do not drive without a work equipment (mover deck) attached. Risk
for turning over.
Drive the machine for a few minutes. Test all the functions. Pay special attention to the safety
functions. If the machine is to be delivered with mower deck or other accessories, fit these
before test driving the machine.
HST oil
Check the oil level in the HST’s expansion tank after test driving, and top up if necessary.
Engine oil
Check the oil level in the engine and top up if necessary.
Miscellaneous
Give the machine a general inspection
• Is the machine clean?
• Is there any oil leakage?
• Abnormal noise or rattle?
Receipt
By filling in the guarantee certificate you guarantee that the delivery service has been cor-
rectly conducted.
Remember to make sure that the customer receives all the documentation when the ma-
chine is collected / delivered.
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
7
1.4 Service
Every new machine is delivered with a service book. This service book is part of the active
post-market programme and shall be kept in a safe place during the entire lifetime of the
machine. Hand over the service book if the machine is sold in 2:nd hand.
Service should generally be carried out at least every 50 operating hours (exception of the
first service), although in accordance with the conditions below.
There are three different grades of service events. Every service event consists of a number
of service points as described in the following paragraphs. Every service point has a number
which refer to a describing text after the schedules.
The grades of service events are:
• First service
• Intermediate service
• Basic service
Some service points do not coincide with the scheduled service intervals, but shall be per-
formed in connection with a scheduled service when possible. E.g. some items shall be
performed at every second service and some also between two services.
These service points are described with procedure and interval in the respective “Instruction
for use”.
Typical service points wich not coincide with scheduled service intervals are:
• Cleaning/changing air filter in some engines.
• Change of oil in some engines.
• Valve adjustments for some engines.
• Change of transmission oil.
• Change of spark plug in some engines.
1.4.1 Service times
The electronic equipment of the machine monitors the count-down and displays motor main-
tenance deadlines. The digits on the display begin to flash when the machine reaches the
hourly threshold of intervention shown below:
Park PRO 740 IOX: 5 h 25 h (and all multiples of 25)
Park PRO 540 IX: 5 h 20 h 50 h (and all multiples of di 50)
This hour count is linked to the operating hours of the motor.
The flashing will continue for two minutes of motor operation and has priority over all other
display functions. The MODE button remains inhibited during this phase. Once 99999 hours
have been reached, the counter restarts from zero. Over 999 hours, minutes are not counted.
WORKSHOP MANUAL
PARK PRO 540 IX - 740 IOX
Chapter
1 - General instructions
EDITION
2018
Page
8
Service Shall be performed
First service Within 5 hours of running
Intermediate service After the first 50 hours of running and then 50 hours after/before
every basic service.
Basic service Every 100 hours or every year, which first occur.
1.4.2 First Service
This service is very important to safeguard the continuing function of the machine. The first
service includes the service points as per the table below.
Number Service point
1 Safety check.
2 Tyres, air pressure.
3 Engine oil and filter, see “Oil and filter” at page 13.
4 Oil level in HST, see “Oil and filter” at page 13.
5 Belt transmissions, check.
6 Battery check.
19 Test driving.
1.4.3 Intermediate Service
The intermediate service is not as extensive as the Basic Service and can therefore be con-
ducted by the customer, or by an authorised Service Workshop. Regardless of who conducts
the service, it must be documented in the service book.
Number Service point
1 Safety check.
2 Tyres, air pressure.
3 Engine oil and filter, see “Oil and filter” at page 13.
4 Oil level in HST, see “Oil and filter” at page 13.
7 Air filter, cleaning.
8 Cooling fins, clean.
9 Lubrication.
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