Steris RELIANCE 200 Manuel utilisateur

UNCRATING/INSTALLATION INSTRUCTIONS

RELIANCE®200/250

GLASSWAREWASHER

(01/30/02) P-920010-163

Rev. 1

LIMITATIONS OF LIABILITY AND INDEMNITY

INNOCASE,WHETHERASARESULTOFABREACHOFCONTRACT,BREACHOFWARRANTY,

ORTORT(INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, ORSTRICT

LIABILITY)SHALLSTERISOR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUEN-

TIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED

TO,LOSSOFREVENUE,PROFITS,ORGOODWILL. HOWEVER,NOTHINGCONTAINEDINTHIS

MANUALISINTENDEDTORELIEVEEITHERSTERISORCUSTOMERFROMCLAIMS,LIABILITY,

DAMAGES, OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH, OR

FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, NEGLIGENCE, OR

STRICT LIABILITY OF THAT PARTY.

STERIS AGREES TO DEFEND, INDEMNIFY, AND HOLD CUSTOMER HARMLESS FROM ANY

AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES,

INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES

AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLI-

GENCE, OR STRICT LIABILITY OF STERIS . CUSTOMER AGREES TO DEFEND, INDEMNIFY,

AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR

EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUS-

TOMERANDSTERISANDTOTHIRDPARTIESAND FOR PROPERTY DAMAGE TO THE EXTENT

CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.

WARNING - COPYING PROHIBITED

This manual is protected by Federal Copyright Law, which

provides for damages of up to $20,000, as well as

criminal fines and imprisonment, for unauthorized copying.

Uncrating/InstallationInstructions P-920010-163

Follow each step of the uncrating/installation instructions in the

orderpresented. Open the carton carefully to avoid damage to the

equipment inside. If you find any indication of damage to the

equipment (no matter how slight), show it to your supervisor.

To properly install this unit, you will need the Equipment Drawings

(previouslyfurnished),showingallutilityserviceandspacerequire-

ments. If drawings cannot be located, replacement copies may be

obtained by writing, faxing, or telephoning STERIS giving the serial

and model numbers of your equipment.

Onceinstalled,equipment operation should be tested by a qualified

service technician prior to your usage of the equipment.

If STERIS supervision is desired, for installing and starting up this

equipment, contact your local STERIS representative.

The Reliance®200 and 250 Glassware Washers are indicated for

point of use automated cleaning and drying of typical laboratory

glassware, as well as miscellaneous plastic items in university,

biotechnology or pharmaceutical research, analytical and quality

control laboratories. The Reliance 200 Glassware Washer is a

counter height washer and the Reliance 250 Glassware Washer, a

cabinet unit available as a freestanding or recessed unit.

IMPORTANT:A listing of Safety Warnings and Cautions to be

observedwhenuncrating,installing, and operatingthiswashercan

be found in Section 1 of these instructions. Do not begin uncrating/

installing this equipment until you have become familiar with this

information.

IMPORTANT:Be sure to check local occupational health and

safety regulations, as well as electric and plumbing codes, for any

special requirements that may pertain to the installation of this unit.

AnyalterationoftheequipmentnotauthorizedbySTERISEngineer-

ing Service which could affect its operation will void the warranty,

could adversely affect washing efficacy, could violate federal,

state, and local regulations, and could jeopardize your insurance

coverage.

STERIS supervision is recommended for installing and starting up

thisequipment. Contactthe STERIS Regional Office nearestyou for

availability information on this service.

A WORD FROM STERIS CORPORATION

Indications for Use

Introduction

Advisory

P-920010-163 Uncrating/InstallationInstructions

A thorough preventive maintenance program is essential to safe

and proper equipment operation. You are encouraged to contact

your STERIS representative concerning extended service mainte-

nance agreements to give your equipment planned maintenance,

assuring equipment performance according to factory specifica-

tions.

A global network of skilled service specialists can provide periodic

inspectionsandadjustments to assure low-cost peak performance.

STERIS representatives can provide information regarding Annual

Maintenance Agreements.

STERIS carries a complete line of accessories for use in this

equipment. A STERIS representative will gladly review these with

you.

Sales and Service Technical Assistance

STERIS Corporation STERIS Engineering Services

5960 Heisley Road 2424 West 23rd Street

Mentor, Ohio 44060 Erie, PA 16506

Tel.: 440 354 2600 Tel.: 814 452 3100

Fax: 440 639 8199 Fax: 814 870 8400

Manufacturing Plant Authorized EU Representative

STERIS Canada Corporation STERIS Limited

415, rue des Alleghanys STERIS House

Beauport (Québec) Jays Close

Canada G1C 4N4 Viables

Tel.: 418 664 1549 Basingstoke,

Fax: 418 664 0188 Hampshire RG22 4AX,

United Kingdom

Tel.: 44 1256 840400

Fax: 44 1256 866502

STERIS Offices Worldwide

Benelux 32 2 523 2488

Canada 800 661 3937

France 33 1 4488 2688

Germany 49 2233 6999 0

Hong Kong 852 2 563 3623

Italy 39 02 66 80 53 10

Japan 81 78 321 2271

Korea 82 2 517 1517

Latin America 305 442 8202

Nordic 358 9 25851

Singapore 65 841 7677

Spain 34 91 658 5920

Sweden 46 152 228 30

United Kingdom 44 1256 840400

Web Site: www.steris.com

Introduction

Service Information

iii

Uncrating/InstallationInstructions P-920010-163

The Reliance 200 and 250 Glassware Washers meet the appli-

cable requirements of the following standards:

Underwriters Laboratories (UL) Standard 3101, as certified by ITS

Testing Laboratories, Inc., and Canadian Standards Association

(CSA), CAN/CSA 22.2 No 1010.1.

Governing Directive for the affixing of the CE mark:

Machinery Directive 98/37/EEC.

Standardsappliedtodemonstrateconformitytothedirectives:

EN-61010-1 (1993), IEC-61326-1.

Introduction

Certification

P-920010-163 Uncrating/InstallationInstructions Introduction

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Uncrating/InstallationInstructions P-920010-163

1 LISTING OF WARNINGS, CAUTIONS ...................

AND SYMBOLS................................................ 1-1

Warnings and Cautions ...................................................1-1

Symbols ..........................................................................1-3

2 UNCRATING INSTRUCTIONS ......................... 2-1

Crate ............................................................................2-1

Tools.............................................................................2-3

Open Crate and Remove Skid .....................................2-5

Reliance 200 Glassware Washer.............................2-5

Reliance 250 Glassware Washer.............................2-9

Door Manual Safety Latches ......................................2-11

Service Access Panels ...............................................2-13

3 INSTALLATION INSTRUCTIONS ..................... 3-1

Technical Specifications .................................................3-1

Installation Requirements ................................................3-1

CE Requirements .........................................................3-3

Connect Utilities ..............................................................3-5

Installation Kit (optional) ...............................................3-5

Utility Connections .......................................................3-5

Electrical Connections.....................................................3-7

Units Operating on 60 Hz .............................................3-7

Units Operating on 50 Hz .............................................3-7

Optional Printer .............................................................3-11

Final Installation.............................................................3-15

Level the Unit .............................................................3-15

Optional Freestanding Panels (200 Model) ................3-17

Optional Countertop (200 Model) ...............................3-17

Installation Kit ............................................................3-18

4 INSTALLATION CHECKLIST ........................... 4-1

5 OPERATIONAL TEST ...................................... 5-1

Test Procedure................................................................5-1

Priming Procedure .......................................................5-4

Start-up Test .................................................................5-5

TABLE OF CONTENTS

SECTION TITLE PAGE

Table of Contents

P-920010-163 Uncrating/InstallationInstructions Table of Contents

This page intentionally left blank

1-1

Listing of Warnings, Cautions and Symbols Uncrating/InstallationInstructions P-920010-163

The following is a listing of the safety precautions which must be observed when uncrating and installing this

equipment. WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for

damage to equipment. These precautions are repeated where applicable throughout the instructions.

WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

When moving the unit, use a forklift or pallet truck.

Tipping Hazard. This equipment is top heavy. Handle with care.

Unit is heavy. At least two people are required to move unit.

Before tilting the unit, make sure quick release pins are properly secured in service legs at the back

of the unit and on service handles in front of the unit.

WARNING - LACERATION/EYE INJURY HAZARD:

Whenremovingbands, wearglovesand eyeprotection,and always useatool specificallydesigned

to cut the bands. The bands used to secure this carton can cause personal injury when cut and

tension is released.

WARNING - LACERATION HAZARD:

When removing bolts, wear gloves to protect your hands.

WARNING - BURN HAZARD:

When checking the automatic stop feature, wear appropriate personal protective equipment

(PPE) and open chamber door slowly. Hot water/steam may be sprayed through door opening if

door is opened during a cycle.

WARNING - FALL HAZARD:

To prevent falls, keep floors dry. Promptly clean up any spills or drippage.

WARNING - ELECTRICAL SHOCK AND/OR BURN HAZARD:

Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any

star washer which may have been removed during installation or servicing.

Disconnect all utilities to unit before servicing. Do not service unit unless all utilities have been

properly locked out. Always follow local electrical codes and safety-related work practices.

Securecable wiresonjunctionboxwith strainrelieftopreventdamage towiringonunitand onwall.

Disconnect all utilities to unit before tilting the unit. Do not tilt unil unless all utilites have been

properly locked out. always follow electrical codes and safety-related work practices.

(See next page for additional Warnings and Cautions)

LISTING OF WARNINGS, CAUTIONS AND

SYMBOLS 1

1-2

P-920010-163 Uncrating/Installation Instructions Listing of Warnings, Cautions and Symbols

WARNING – CHEMICAL BURN/EYE INJURY HAZARD:

Wear gloves and eye protection when using a chemical product. Avoid contact with eyes or skin. If

spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting.

Administer an alkali with plenty of water. Seek medical attention immediately.

Detergentsarecausticandcancauseadverseeffectstoexposedtissues.Donotgetineyes,onskin,

or attempt to ingest by mouth.

• Read and follow the precautions and instructions on the detergent label and in the Material Safety

Data Sheet (MSDS) prior to handling the detergent, containers or servicing the detergent injection

pumps.

• Wear protective clothing, gloves, and face shield whenever handling detergents or servicing the

detergent injection pumps and lines.

CAUTION - POSSIBLE EQUIPMENT DAMAGE:

When removing adhesives from stainless steel, use a small amount of non-flammable cleaning

solvent. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a

circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be

harmful to stainless steel. Do not use solvents on painted surfaces.

Whenunitisinstalledonacombustiblefloorand/orclosetoacombustiblewall,thefloorand/orwall

must be covered with a metal sheet extending to the outer edges of the machine.

Before operating equipment, always firmly push the manifolded accessory rack into the manifold

connector at the back of the wash chamber. If rack is not positioned correctly, door will not close,

damage may result, and unit will be unable to effectively wash load.

Always use a silicone lubricant to lubricate squeeze tubes. Petroleum-based lubricants, such as

Vaseline or grease, will cause squeeze tubes to melt.

Donotcutflexiblehose(utilitiesanddraining).Thewhole105"(2,667 mm)lengthoftheflexiblehose

is required when pulling out the unit for service or maintenance purposes.

Do not cut main electric supply cord. The whole 105"(2,667 mm) length of the main supply cord is

required when pulling out the unit for service or maintenance purposes.

Do not cut printer cable. The whole 105" (2,667 mm) length of the printer cable is required when

pulling out the unit for service or maintenance purposes.

On junction box, secure main supply cord with a strain relief to prevent damage to wiring.

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