Steris AMSCO RELIANCE 430 Manuel utilisateur

UNCRATING/INSTALLATION INSTRUCTIONS

AMSCO®RELIANCE® 430

Single-Chamber Washer/Disinfector

(09/15/00) P-122990-172

Rev. 5

LIMITATIONS OF LIABILITY AND INDEMNITY

IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WAR-

RANTY OR TORT (INCLUDING STERIS'S OR CUSTOMER'S WILLFUL ACTS OR NEGLIGENCE

OR STRICT LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY

CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT

NOT LIMITED TO, LOSS OF REVENUE, PROFITS OR GOODWILL. HOWEVER, NOTHING

CONTAINED IN THIS AGREEMENT IS INTENDED TO RELIEVE EITHER STERIS OR CUS-

TOMER FROM CLAIMS, LIABILITY, DAMAGES OR EXPENSES RESULTING FROM BODILY

INJURY, INCLUDING DEATH, OR FROM PROPERTY DAMAGE INCURRED DUE TO THE

WILLFUL ACTS, THE NEGLIGENCE OF OR THE STRICT LIABILITY OF THAT PARTY.

STERIS AGREES TO DEFEND, INDEMNIFY AND HOLD CUSTOMER HARMLESS FROM ANY

AND ALL CLAIMS, LIABILITY, DAMAGES OR EXPENSES DUE TO PERSONAL INJURIES,

INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES

AND FOR PROPERTY DAMAGE TO THE EXTENT OF THE WILLFUL ACTS OF THE NEGLI-

GENCE OF STERIS OR THE STRICT LIABILITY OF STERIS CAUSED BY THE ACTS OR

OMISSIONS OF STERIS. CUSTOMER AGREES TO DEFEND, INDEMNIFY AND HOLD STERIS

HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES OR EXPENSES DUE TO

PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUSTOMER AND STERIS

ANDTOTHIRDPARTIESANDFROMPROPERTYDAMAGETOTHEEXTENTOFTHEWILLFUL

ACTS OR THE NEGLIGENCE OF CUSTOMER OR THE STRICT LIABILITY OF CUSTOMER

CAUSED BY THE ACTS OR OMISSIONS OF CUSTOMER.

WARNING - COPYING PROHIBITED

This manual is protected by Federal Copyright Law, which

provides for damages of up to $20,000, as well as

criminal fines and imprisonment, for unauthorized copying.

Table of Contents Uncrating/InstallationInstructions 122990-172

Follow each step of the uncrating/installation instructions in the

order presented.Openthe carton carefullyto avoid damageto

the equipment inside. If you find any indication of damage to the

equipment (no matter how slight), show it to your supervisor.

To properly install this unit, you will need the Equipment Drawings

(previouslyfurnished),showingallutilityserviceandspacerequire-

ments.Ifdrawingscannotbelocated,replacement copiesmaybe

obtainedbywriting, faxing,ortelephoningSTERIS,givingtheserial

and model numbers of your equipment.

Onceinstalled,equipmentoperationshouldbetestedbyaqualified

service technician prior to your usage of the equipment.

If STERIS supervision is desired for installing and starting up this

equipment, contact your local STERIS representative.

TheAmsco®Reliance®430Single-Chamber Washer/Disinfector is

indicatedforuseinthecleaningandlow-leveldisinfectionofsoiled

reusable utensils, trays, glassware, bedpans and urinals, rubber

andplasticgoods,simplehard-surfacedrigidsurgicalinstruments,

suchasforceps,andclamps,andothersimilarandrelatedarticles

found in health care facilities.

STERISdoesnotintend,recommendnorrepresentinanywaythat

this Amsco Reliance 430 Single-Chamber Washer/Disinfector be

used for the terminal disinfection or sterilization of any regulated

medical device. Amsco Reliance 430 Single-Chamber Washer/

Disinfectors are intended only to perform an initial step in the

reprocessing of soiled, reusable medical devices. If medical de-

vices will be contacting blood or compromised tissues, such

devices must be terminally processed in accordance with good

Hospital Practices before each use in human patients.

A thorough preventive maintenance program is essential to safe

and proper equipment operation. You are encouraged to contact

your STERIS reprsentative concerning extended service mainte-

nanceagreementstogiveyourwasher/disinfectorplannedmainte-

nance, assuring equipment performance according to factory

specifications.STERISmaintainsanationwidestaffofwell-equipped,

factory-trainedtechnicianstoprovidethisservice,aswellasexpert

repairservices.PleasecontactyourlocalSTERISrepresentativefor

service details.

STERIS carries a complete line of accessories for use in this

equipment. A STERIS representative will gladly review these

with you.

A WORD FROM STERIS

Indications For Use

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Service Information

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Advisory

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122990-172 Uncrating/InstallationInstructions Table of Contents

SalesSales

Sales Direct Technical AssistanceDirect Technical Assistance

Direct Technical AssistanceDirect Technical Assistance

Direct Technical Assistance

STERIS Corporation STERIS Field Engineering

5960, Heisley Road 2424, West 23rd Street,

Mentor, Ohio 44060-1834 Erie, PA 16506

Tel.: 440 354 2600 Tel.: 814 452 3100

Fax: 440 639 8199 Fax: 814 870 8400

ManufacturingPlantManufacturingPlant

ManufacturingPlant

STERIS Canada Corporation

415, rue des Alleghanys

Beauport (Quebec)

Canada G1C 4N4

Tel.: 418 664 1549

Fax: 418 664 0188

Web Site:Web Site:

Web Site:www.steris.com

iii

Table of Contents Uncrating/InstallationInstructions 122990-172

1 LISTING OF WARNINGS, CAUTIONS AND

SYMBOLS....................................................... 1-1

2 UNCRATING INSTRUCTIONS ........................2-1

Open the Crate ........................................................ 2-1

Remove Crate and Packing ..................................... 2-1

Remove Base and Move Washer/Disinfector ........... 2-1

Prepare Washer/Disinfector for Installation .............. 2-2

3 INSTALLATION INSTRUCTIONS....................3-1

Before Installing Equipment ..................................... 3-1

Connect Utilities ....................................................... 3-1

Initial Set-up ............................................................. 3-2

Initial Set-up Test ..................................................... 3-3

4 OPERATIONAL TESTS ...................................4-1

First Operational Test............................................... 4-1

Second Operational Test ......................................... 4-2

TABLE OF CONTENTS

SECTIONSECTION

SECTION TITLETITLE

TITLETITLE

TITLE PAGEPAGE

PAGEPAGE

PAGE

1-1

122990-172Summary of Warnings and Cautions Uncrating/Installation Instructions

Thefollowingisalistingofsafetyprecautionswhichmustbeobservedwhenuncrating,installing,andcheckingthis

equipment. WARNINGS indicate the potential for danger to personnel and CAUTIONS indicate the potential for

damage to equipment. These precautions are repeated (in whole or in part), where applicable, throughout the

instructions.

WARNING - LACERATION/EYE INJURY HAZARD:

WHENREMOVINGBANDS,weareyeprotectionandalwaysuseatoolspecificallydesignedtocutthebands.

The bands used to secure this container can cause personal injury when cut and tension is released.

WARNING - PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

WHEN MOVING WASHER/DISINFECTOR, use a forklift. Do not use the doors or door handles for lifting.

TO TILT THE WASHER/DISINFECTOR, more than one person is required. Washer/disinfector weighs

approximately 1000 lbs (454 kg).

WARNING - LACERATION HAZARD:

WHEN REMOVING BOLTS, wear gloves to protect your hands.

WARNING - BURN HAZARD:

WHENCHECKING AUTOMATICSTOP FEATURE, openchamberdoor slowly andweargloves and

face protection. Hot water/steam may be sprayed through door opening if door is opened while

washer is operating.

EXCEPTFORANEMERGENCY,donotopendoorwhencycleisinprogress.Inanemergency,firststopcycle

by pressing the STOP touch pad and wait for water flow to stop. Wear protective gloves and face shield

whenever reaching into the chamber.

WARNING - FALL HAZARD:

TO PREVENT FALLS, keep floor dry. Promptly clean up any spills or drippage.

WARNING - CHEMICAL BURN HAZARD:

WASHER/DISINFECTOR DETERGENTS ARE CAUSTIC and can cause adverse effects to exposed tissues.

Do not get in eyes, on skin or attempt to ingest by mouth.

•Read and follow the precautions and instructions on the detergent label and in the Material Safety Data

Sheet (MSDS) prior to handling the detergent, refilling the detergent container or servicing the detergent

injection pump and lines.

•Wear protective gloves, face shield and clothing whenever handling the detergent or servicing the

detergent injection pump and lines.

WARNING - ELECTRICAL SHOCK HAZARD:

FASTENERS AND STAR WASHERS ARE USED to ensure protective bonding continuity. Always re-

install any star washers which may have been removed during installation or servicing.

CAUTION - POSSIBLE EQUIPMENT DAMAGE:

Leave door closed to prevent counterweight from dropping to bottom of guiding box.

LISTING OF WARNINGS, CAUTIONS AND

SYMBOLS 1

1-2

122990-172 Summary of Warnings and CautionsUncrating/Installation Instructions

CAUTION (Cont'd)

Oncethree-phasepowerisconnected,checkpumpforcorrectrotation,indicatedbyarrowonpumpmotor.

Incorrect pump rotation may result in pump damage and improper washing action.

If unit must be tilted, tilt onto left or right side. Handles and control panels could be damaged if unit is tilted

onto front (soiled) or back (clean) side.

Avoid product damage. Always select a cycle appropriate for the items being processed.

Whenchoosingdetergent,selectonewithalowchloridecontent.Detergentswithahighchloridecontentmust

not be used, as chlorides will harm and deteriorate stainless steel.

IMPORTANT::

: Be sure to check the Occupational Health and Safety Act, as well as local electric and plumbing

codes, for any special requirements that may pertain to installation of this washer/disinfector.

Symbols Symbol Definition

Protective Earth (Ground)

Warning! Risk of Electrical Shock

Electrostatic Sensitive Device

This Way Up

Do Not Stack

Fragile

Keep Dry

A Amperage Rating of the Unit

VVoltage Rating of the Unit

~AlternatingCurrent

kW Power Rating of the Unit

Hz Frequency of the Unit

φφ

φPhase of the Unit

2-1

122990-172UncratingInstructions Installation/Uncrating Instructions

NOTE:

The equipment in this container weighs approximately

1100 lbs (500 kg). Use a forklift to move washer.

NOTE: Uncrate on level floor as close to the installation site as

possible.

1. Place crate in position to be opened from the top. Provide a

clear work area on all sides (see Figure 2-1).

2. Carefully cut and remove bands from container.

3. Discard bands before continuing.

1. Lift off top wooden panels.

2. Remove wooden side panels. Discard top and side panels.

3. Remove foam sheets.

4. Check tip indicator (located inside bottom service compart-

ment, see Figure 2-2). If unit has been tipped, notify the

STERIS Regional Office nearest you.

1. Openbottomservice compartment and removethefourlag

bolts holding washer to shipping base (see Figure 2-2).

2. Using a forklift, lift the washer from base. If washer is too high

to be lifted by forklift, proceed to step 6.

Figure 2-2. Remove Lag BoltsFigure 2-1. Position Crate

Top

Bands

Container

Nails

Lag

Bolts Tip Indicator

Wood Base

Lag Bolts

Remove Base and Move

Washer/Disinfector

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Remove Crate

and Packing

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WARNING - LACERATION HAZ-

ARD: When removing bolts, wear

gloves to protect your hands.

Open the Crate

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WARNING - PERSONAL INJURY

AND/OR EQUIPMENT DAMAGE

HAZARD: When moving washer/

disinfector, use a forklift. Do not

use doors or door handles for

lifting.

WARNING - LACERATION/EYE

INJURY HAZARD: When remov-

ing bands, wear eye protection

and always use a tool specifically

designed to cut the bands. The

bands used to secure this con-

tainer can cause personal injury

when cut and tension is released.

UNCRATING INSTRUCTIONS 2

Installation/Uncrating Instructions

2-2

122990-172 UncratingInstructions

3. Pull out and discard the wooden base under the washer.

4. Move washer to installation site.

5. Lower the washer.

6. If washer is too high to be lifted by forklift, the washer may be

tilted (see Figure 2-3).

a. Place cardboard or removed foam sheets on skid to

protect cabinet.

b. Slowly tip washer sideways and lower onto skid, being

careful to prevent damage.

c. Move unit by forklift to its permanent site.

d. Carefully tip unit back to a standing position.

1. Remove all tape from washer/disinfector.

2. With door closed to prevent counterweight from dropping,

remove the door counterweight blocking pin as follows (see

Figure 2-4):

a. Removeboltsholdingleft(whenfacingfront[soiled]sideof

unit) side panel to washer.

b. Remove left side panel.

c. Remove screw from blocking pin. Keep screw.

d. Slide blocking pin out of counterweight box.

e. Once counterweight moves freely, fasten blocking pin

ontooutsideedgeofcounterweightbox,attachingscrew

previously removed through hole provided for pin stor-

age (see Figure 2-4). Pin may be needed for future door

maintenance work.

Figure 2-3. Tilt WasherFigure 2-3. Tilt Washer

Figure 2-3. Tilt Washer Figure 2-4. Remove Blocking PinFigure 2-4. Remove Blocking Pin

Figure 2-4. Remove Blocking PinFigure 2-4. Remove Blocking Pin

Figure 2-4. Remove Blocking Pin

Blocking Pin For Blocking Pin

Storage

Screw

Prepare Washer/

Disinfector for

Installation

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CAUTION: Leave door closed to

preventcounterweightfromdrop-

ping to bottom of guiding box.

WARNING - PERSONAL INJURY

AND/OR EQUIPMENT DAMAGE

HAZARD: To tilt the washer/

disinfector, more than one per-

son is required. Washer/

disinfectorweighsapproximately

1000 lbs (454 kg).

CAUTION: If unit must be tilted,

tilt unit onto left or right side.

Handlesandcontrolpanelscould

be damaged if unit is tilted onto

front(soiled)orback(clean)side.

2-3

122990-172UncratingInstructions Installation/Uncrating Instructions

f. Check that cables are seated in the pulley grooves (see

Figure 2-5).

g. Replace left side panel.

h. Repeat steps a. through g. for back (clean) side door.

3. Open chamber door. Remove nylon straps holding spray

headers to frame.

4. Remove nylon straps holding chamber spray arms.

5. Remove tape holding chamber filter.

6. Remove nylon straps and foam holding steam coils in the tub.

7. Remove tape and foam from pure water tank.

8. Remove all packing and tape from control panel.

9. Remove envelope containing Operator Manual and other

printed material. Give to appropriate personnel.

Figure 2-5. Door Cables and

Pulleys

Pulley

Cable

Counterweight

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