Stephill SSDY21M Manuel utilisateur

Issue 1

SSDY21M

+44 (0) 1933 677911 www.stephill-generators.co.uk

Handbook

Operation Manual

21kVA Multi-Phase Generators

SSDK12M - SSDK16M - SSDK20M

3 Introduction

13 Operating Instructions

13 Pre-starts Checks

3 Warranty Statement 13 Check Battery Isolator Key - Location

14 Check Oil Level - How to

3 Amendments 14 Adding Engine Oil

15 Check Coolant Level

4 Identification 15 Check Fuel Level

15 Control Panel Checks

5 Specification 15 Starting the Generator - Manual Start

5 AC Output Protection 16 Applying Load

5 AC Output Earthing Method

6 Running Hours

6 Engine 16 Emergency Stop

6 AC Alternator 16 Remote Start/Stop - 2-wire

6 Dimensions & Weights

7 Control Panel Identification

9 Generator Safety 18 Long Term Storage

9 Warning Signage 18 Bleeding the Fuel System

10 Personal Safety

10 Auxiliary Power

18 DSE 3110 Control Module - Overview

11 Operating Environment 18 DSE 3110 Operation

11 Temperature Range 19 Starting Sequence

11 Reference Relative Humidity 19 Timer Icon

11 Reference Barometric Pressure 19 Engine Running

11 Flammable Environment 19 Viewing the Instruments

11 Saline Environment 20 AUTO MODE - Start/Stop Operation

20 Waiting in AUTO MODE

11 Safety Considerations

11 General - UK & EU 20 External Fuel Source

12 Fuel 20 3-Way Valve(s)

12 Lubricating Oil 21 Standard 12V Lift Pump

12 Bunded Fuel Tank 21 Uprated 12V Lift Pump

12 Safe Lifting

12 Earth Connections

21 Fault Finding

12 Fumes 21 Monitoring Systems

13 Noise 21 Before Fault Finding

13 Battery Acid 22 Fault Finding - DSE 3110

13 Fire 25 Fault Finding - General cont.

13 Hot Parts

17 2-wire remote and ATS Auto

Start/Stop Connection Location

Contents

16 Stopping the Generator - Manual

Stop

17 Hard Wire Terminals - Connection &

Location

SSDK12M - SSDK16M - SSDK20M

26 Service and Maintenance

26 Pre-service

26 Engine Service

26 Oil System Service

26 Oil System Location

27 Oil System Service Procedure

27 Alternator Service

27 Road Tow Trailers

27 Trailer Information

28 Safety Precautions

28 Wheels

28 Number Plate

28 Hitch Type

28 Pre-towing/Hitch Up

29 Hitching Method

29 Service Brake

29 Reversing

30 Spares

30 Yanmar Consumable Service Spares

30 Control Panel - AC Components

30 Control Panel - DC Components

30 General Spares

31 Engine Accessories

31 Exhaust System Spares

32 Wiring Diagrams

32 AC Multiphase Wiring - SW12036

33 DC Yanmar 4TNV88 DSE 3110 - SW11081

SSDY21M 3

Operation with incorrect fuel, lubricating oil or coolant.

Improper repair or use of parts not supplied or approved by Stephill Generators Ltd.

Lack of, or incorrect maintenance.

Issue Date By

Introduction

Warranty Statement

This document has been produced for the owner/user of a Stephill generator. Inside this manual you will find

important safety, operating, maintenance and fault finding information.

The information contained within this manual is based upon the current data available before print. Due to

constant improvements on our products some information contained within this manual may change without

warning. Therefore Stephill Generators Ltd reserve the right to alter specifications as and when situations

demand without warning or obligation.

No part of this material may be reproduced in any form by any means without the written permission of

Stephill Generators Ltd.

All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch.

During the warranty period, should the plant fail due to faulty design, materials or workmanship by Stephill

Generators Ltd or it’s sub-contractors, we undertake to rectify the fault. Stephill Generators Ltd will accept no

responsibility whatsoever for equipment that has failed due to;

Fair wear and tear, misuse, negligence, accidental damage, improper storage and incorrect starting / warm-

up / run-in or shutdown.

No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for

inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is

given the option of repair or replacement.

Stephill Generators Ltd are not responsible for incidental or consequential damages, downtime, or other

costs due to warrantable failure, and unauthorised alterations made to any product supplied by Stephill

Generators Ltd.

Amendments

Amendment

SSDY21M 4

Fig.1

1Generator model type

2AC voltage output(s)

3Standby rated power, kVA & kW

4Continuous prime rated power, kVA & kW

5Number of phases

6Rated output frequency

7Power factor

8Unique serial number

9Relevant maximum current ratings, amps

Total fuel tank capacity

Generator performance class

MGW - Mass Gross Weight(s)

11 UKCA & CE indicates the generator meets the directives listed on the Declaration of Conformity

Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the

control/socket panel of a SSDY21M generator. Below is an example of the Serial/Data plate.

Identification

Item No.

Description

SSDY21M 5

400V 3Ph

MCB overload/short circuit protection - RCD earth leakage protection.

230V 1Ph

115V 1Ph

Thermal reset button overload protection for each socket.

Note

MCB = Miniature Circuit Breaker

RCD = Residual Current Device

All are suitably rated for the generator model type.

400V 3Ph - Neutral (star point) bonded to earth.

230V 1Ph - Neutral bonded to earth.

115V 1Ph - Floating earth.

AC Output Protection

AC Output Earthing Method

Frequency

Phase

LWA

dBA @ 7M

3 Ph / 1 Ph

120 Litres

52.5 - 50.0 Hz

21.1kVA / 16.9kW

19.2kVA / 15.4kW

19.8kVA / 15.9kW

18.0kVA / 14.4kW

400V / 230V & 115V AC

(ESP) Standby Power: Applicable for supplying power to varying electrical load for the duration of power

interruption of a reliable utility source in accordance with ISO 8528-1 under the agreed operating conditions

with the maintenance intervals and procedures being carried out as prescribed by the manufacturers.

(COP) Continuous Power: Applicable for supplying power to electrical load for unlimited hours in accordance

with ISO 8528-1 under the agreed operating conditions with the maintenance intervals and procedures being

carried out as prescribed by the manufacturers.

Voltage

Cont. Power (COP) - 1Ph

Specification

SSDY21M

Fuel Tank Capacity

Cont. Power (COP) - 3Ph

Standby Power (ESP) - 1Ph

Standby Power (ESP) - 3Ph

As standard the SSDY21M Stephill generator is configured as a multiphase generator with both single phase

(1Ph) and three phase (3Ph) outputs.

MCB overload/short circuit protection - RCD earth leakage protection - Thermal reset button overload

protection for each socket.

SSDY21M 6

Running Hours

43 hours @ 2.8 L/h

50% Load

25% Load

28 hours @ 4.2 L/h

86 hours @ 1.4 L/h

21 hours @ 5.6 L/h

Yanmar 4TNV88-B

2.19L

Standby 18.9 kW

Continuous 17.2 kW

Engine

EU Stage V

Type

Emissions Certification

Cylinders

Water Cooled

Cooling

Displacement

Weight - Dry

Weight - Wet

AC Alternator

Net Engine Power

75% Load

100% Load

Rpm

1500

Dimensions & Weights

Skid Mounted

Meccalte ECP28-VL4 C

694 KG

Road Trailer Mounted

Weight - Dry

Type

Weight - Wet

Length 1800mm Width 800mm Height 1270mm

Length 3405mm Width 1335mm Height 1510mm

794 KG

820KG

920 KG

SSDY21M 7

Fig.2

Fig.3

1A Reset Button (top) - AC

2A Reset Button (bottom) - DC

Description

Item No.

Fuel Pump Prime Button

DSE 3110 Control Module

Fuel Gauge

Temperature Gauge

400V 3Ph 3 Pole MCB

230V 1Ph 2 Pole RCD

230V 1Ph 2 Pole MCB

Control Panel Identification

Below in Fig.3 & Fig.4 are close-up details of the components found on this

control panel.

Description

Item No.

400V 3Ph 4 Pole RCD

Oil Gauge

Fig.2 shows a typical standard multiphase control panel configuration found

on the SSDY21M.

The control panel is made up of engine and generator controls (DC) and the

generator output (AC).

SSDY21M 8

Fig.4

230V 16A 1Ph Socket Outlet

(only operates in 400V setting)

400V 32A 3Ph Socket Outlet

Emergency Stop

Item No.

230V 32A 1Ph Socket Outlet

115V 32A 1Ph Socket Outlet

Voltage Selector Switch

30A Reset Button - Fitted to all

32A 1Ph socket outlets.

230V 16A 1Ph Socket Outlet

Description

Item No.

Description

Brass Earth Stud

16A Reset Button - Fitted to all 16A

1Ph socket outlets.

115V 16A 1Ph Socket Outlet

Serial/Data Plate

SSDY21M 9

Warning Signage

b) Located on both main canopy doors.

e) Located near the control panel.

Before using this equipment and to avoid personal injury, all warnings shown on the machine should be

observed. The warning signage should be checked for legibility and any that have become damaged should

be replaced.

Carefully read and understand the instructions provided. If there is anything you do not understand DO NOT

attempt to use this generator. Contact your supplier for advice.

a) Located behind the control panel cover near the

DSE 3110 control module.

c) Located on the engine end of the

canopy near the exhaust outlet.

Generator Safety

d) Located on top of the canopy near the

coolant filler flap for the radiator access.

WARNING

BEFORE STARTING

●READ HANDBOOK AND SAFETY ADVICE

●CHECK OIL LEVEL

●DO NOT ADJUST ENGINE SPEED

WITHOUT SUITABLE TEST EQUIPMENT

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