Stephill SSDK12M Manuel utilisateur

Issue 4

SSDK12M –SSDK16M –SSDK20M

+44 (0) 1933 677911 www.stephill-generators.co.uk

Handbook

Operation Manual

12 to 20kVA Multi-Phase Generators

SSDK12M - SSDK16M - SSDK20M

3 Introduction

13 Operating Instructions

13 Pre-starts Checks

3 Warranty Statement 13 Check Battery Isolator Key & Location

13 Check Oil Level - How to

3 Amendments 14 Adding Engine Oil

15 Check Coolant Level

4 Identification 15 Check Fuel Level

15 Control Panel Checks

5 Specification 15 Starting the Generator - Manual Start

5 AC Output Protection 16 Applying Load

5 AC Output Earthing Method

6 Running Hours

6 Engine 16 Emergency Stop

6 AC Alternator 16 Remote Start/Stop - 2-wire

6 Dimensions & Weights

7-8 Control Panel Identification

9 Generator Safety 17 Long Term Storage

9 Warning Signage

10 Personal Safety

18 DSE 3110 Control Module - Overview

10 Auxiliary Power 18 DSE 3110 Operation

11 Operating Environment 18 Starting Sequence

11 Temperature Range 18 Timer Icon

11 Reference Relative Humidity 18 Engine Running

11 Reference Barometric Pressure 19 Viewing the Instruments

11 Flammable Environment 19 AUTO MODE - Start/Stop Operation

11 Saline Environment 19 Waiting in AUTO MODE

11 Safety Considerations 19 External Fuel Source

11 General 19 3-Way Valve(s)

11 Fuel 20 Standard 12V Lift Pump

11 Lubricating Oil 20 Uprated 12V Lift Pump

12 Bunded Fuel Tank

12 Safe Lifting

21 Fault Finding

12 Earth Connections 21 Monitoring Systems

12 Fumes 21 Before Fault Finding

12 Noise 21 Fault Finding - DSE 3110

12 Battery Acid 24 Fault Finding - Kubota ECU

12 Fire 26 Fault Finding - General

13 Hot Parts cont.

16 2-wire remote and ATS Auto

Start/Stop Connection Location

Contents

16 Stopping the Generator - Manual

Stop

17 Hard Wire Terminals - Connection &

Location

SSDK12M - SSDK16M - SSDK20M

27 Service and Maintenance

27 Pre-service

27 Engine Service

27 Oil System Service

27 Oil System Location(s)

28 Oil System Service Procedure

28 Alternator Service

28 Road Tow Trailers

28 Trailer Information

29 Safety Precautions

29 Wheels

29 Number Plate

29 Hitch Type

29 Pre-towing/Hitch Up

30 Hitching Method

30 Service Brake

30 Reversing

31 Spares

31 Kubota Consumable Service Spares

31 Control Panel - AC Components

31 Control Panel - DC Components

31 General Spares

32 Engine Accessories

32 Exhaust System Spares

33 Exploded View

33 Canopy Exploded View

34 Silencer Exploded View

35 Wiring Diagrams

35 AC Multiphase Wiring - SW12036

36 DC Kubota 03 M Series StageV ECU DSE 3110 - SW16047 (SSDK16-20)

37 DC Kubota 05 Series StageV DSE 3110 - SW16061 (SSDK12)

SSDK12M - SSDK16M - SSDK20M 3

Operation with incorrect fuel, lubricating oil or coolant.

Improper repair or use of parts not supplied or approved by Stephill Generators Ltd.

Lack of, or incorrect maintenance.

Issue Date By

This document has been produced for the owner/user of a Stephill generator. Inside this manual you will find

important safety, operating, maintenance and fault finding information.

The information contained within this manual is based upon the current data available before print. Due to

constant improvements on our products some information contained within this manual may change without

warning. Therefore Stephill Generators Ltd reserve the right to alter specifications as and when situations

demand without warning or obligation.

No part of this material may be reproduced in any form by any means without the written permission of

Stephill Generators Ltd.

All equipment supplied by Stephill Generators Ltd carries a warranty of 12 months from date of despatch.

During the warranty period, should the plant fail due to faulty design, materials or workmanship by Stephill

Generators Ltd or it’s sub-contractors, we undertake to rectify the fault. Stephill Generators Ltd will accept no

responsibility whatsoever for equipment that has failed due to;

Fair wear and tear, misuse, negligence, accidental damage, improper storage and incorrect starting / warm-

up / run-in or shutdown.

No warranty claim will be considered by Stephill Generators Ltd unless any defective parts are available for

inspection by us, or our nominees, to determine the reason or cause of failure, and Stephill Generators Ltd is

given the option of repair or replacement.

Stephill Generators Ltd are not responsible for incidental or consequential damages, downtime, or other

costs due to warrantable failure, and unauthorised alterations made to any product supplied by Stephill

Generators Ltd.

Amendments

Amendment

Introduction

Warranty Statement

SSDK12M - SSDK16M - SSDK20M 4

Fig.1

1Generator model type

2AC voltage output(s)

3Standby rated power, kVA & kW

4Continuous prime rated power, kVA & kW

5Number of phases

6Rated output frequency

7Power factor

8Unique serial number

Year of manufacture

10 Relevant maximum current ratings, amps

Total fuel tank capacity

Generator performance class

MGW - Mass Gross Weight(s)

12 CE mark indicates the generator meets the directives listed on the Declaration of Conformity

Each Stephill generator will have a Serial/Data plate fitted to the set. In most cases this can be found on the

control/socket panel of a SSDK-Range generator. Below is an example of the Serial/Data plate.

Identification

Item No.

Description

SSDK12M - SSDK16M - SSDK20M 5

85 88 89

60 63 64

400V 3Ph

MCB overload/short circuit protection - RCD earth leakage protection.

230V 1Ph

115V 1Ph

Thermal reset button overload protection for each socket.

Note

MCB = Miniature Circuit Breaker

RCD = Residual Current Device

All are suitably rated for the generator model type.

400V 3Ph - Neutral (star point) bonded to earth.

230V 1Ph - Neutral bonded to earth.

115V 1Ph - Floating earth.

Fuel Tank Capacity

17.3kVA / 13.8kW

12.6kVA / 10.1kW

17.5kVA / 14.0kW

11.1kVA / 8.9kW

50.0 Hz

13.5kVA / 10.8kW

400V / 230V & 115V AC

3 Ph / 1 Ph

120 Litres

14.9kVA / 11.9kW

Cont. Power (COP) - 1Ph

Specification

MCB overload/short circuit protection - RCD earth leakage protection - Thermal reset button

overload protection for each socket.

AC Output Earthing Method

AC Output Protection

As standard all SSDK-Range Stephill generators are configured as a multiphase generator with both

single phase (1Ph) and three phase (3Ph) outputs.

Model Type

SSDK12(M)

SSDK16(M)

SSDK20(M)

13.5kVA / 10.8kW

15.9kVA / 12.7kW

19.0kVA / 15.2kW

12.0kVA / 9.6kW

14.5kVA / 11.6kW

Cont. Power (COP) - 3Ph

Standby Power (ESP) - 1Ph

(ESP) Standby Power: Applicable for supplying power to varying electrical load for the duration of power

interruption of a reliable utility source in accordance with ISO 8528-1 under the agreed operating conditions

with the maintenance intervals and procedures being carried out as prescribed by the manufacturers.

(COP) Continuous Power: Applicable for supplying power to electrical load for unlimited hours in accordance

with ISO 8528-1 under the agreed operating conditions with the maintenance intervals and procedures being

carried out as prescribed by the manufacturers.

Standby Power (ESP) - 3Ph

52.5 - 50.0 Hz

16.0kVA / 12.8kW

Voltage

Frequency

Phase

LWA

dBA @ 7M

SSDK12M - SSDK16M - SSDK20M 6

Road Trailer Mounted

Weight - Dry

Weight - Wet

Length 1800mm Width 800mm Height 1270mm

592 KG

686 KG

693 KG

787 KG

731 KG

825 KG

Length 3405mm Width 1335mm Height 1510mm

734 KG

819 KG

857 KG

828 KG

913 KG

951 KG

Standby 12.5kWm

Standby 14.5kWm

Standby 17.0kWm

Continuous 11.1kWm

Continuous 13.2kWm

Continuous 15.5kWm

Weight - Dry

Weight - Wet

SSDK20(M)

SSDK16(M)

SSDK12(M)

AC Alternator

Dimensions & Weights

Skid Mounted

SSDK12(M)

SSDK16(M)

SSDK20(M)

Meccalte ECP28-3S4 C

Meccalte ECP28-L4 C

Meccalte ECP28-VL4 C

Net Engine Power

Water Cooled

1498cc

1647cc

2197cc

Kubota V1505

Kubota D1703

Kubota V2203

Model Type

SSDK20(M)

Cooling

Displacement

Running Hours

50% Load

43 hours @ 2.8 L/h

SSDK16(M)

SSDK12(M)

133 hours @ 0.9 L/h

109 hours @ 1.1 L/h

86 hours @ 1.4 L/h

67 hours @ 1.8 L/h

54 hours @ 2.2 L/h

41 hours @ 2.8 L/h

34 hours @ 3.5 L/h

26 hours @ 4.6 L/h

32 hours @ 3.7 L/h

27 hours @ 4.4 L/h

21 hours @ 5.6 L/h

25% Load

Type

Rpm

1500

75% Load

100% Load

Engine

EU Stage V

SSDK20(M)

SSDK16(M)

SSDK12(M)

Type

Emissions Certification

Cylinders

SSDK12M - SSDK16M - SSDK20M 7

Fig.2

Fig.3

1A Reset Button (top) - AC

2A Reset Button (bottom) - DC

Fig.2 shows a typical standard multiphase control panel configuration found

on all K-Range Stephill generators.

The control panel is made up of engine and generator controls (DC) and the

generator output (AC).

Control Panel Identification

Below in Fig.3 & Fig.4 are close-up details of the components found on this

control panel.

Description

Item No.

400V 3Ph 4 Pole RCD

Oil Gauge

400V 3Ph 3 Pole MCB

230V 1Ph 2 Pole RCD

230V 1Ph 2 Pole MCB

Description

Item No.

Fuel Pump Prime Button

DSE 3110 Control Module

Fuel Gauge

Temperature Gauge

SSDK12M - SSDK16M - SSDK20M 8

Fig.4

230V 16A 1Ph Socket Outlet

(only operates in 400V setting)

Description

Item No.

Description

30A Reset Button - Fitted to all

32A 1Ph socket outlets.

230V 16A 1Ph Socket Outlet

Brass Earth Stud

16A Reset Button - Fitted to all 16A

1Ph socket outlets.

115V 16A 1Ph Socket Outlet

Serial/Data Plate

230V 32A 1Ph Socket Outlet

115V 32A 1Ph Socket Outlet

Voltage Selector Switch

400V 32A 3Ph Socket Outlet

Emergency Stop

Item No.

SSDK12M - SSDK16M - SSDK20M 9

Warning Signage

b) Located on both main canopy doors.

e) Located near the control panel.

d) Located on top of the canopy near the

coolant filler flap for the radiator access.

Before using this equipment and to avoid personal injury, all warnings shown on the machine should be

observed. The warning signage should be checked for legibility and any that have become damaged should

be replaced.

Carefully read and understand the instructions provided. If there is anything you do not understand DO NOT

attempt to use this generator. Contact your supplier for advice.

a) Located behind the control panel cover near the

DSE 3110 control module.

c) Located on the engine end of the

canopy near the exhaust outlet.

Generator Safety

WARNING

BEFORE STARTING

●READ HANDBOOK AND SAFETY ADVICE

●CHECK OIL LEVEL

●DO NOT ADJUST ENGINE SPEED

WITHOUT SUITABLE TEST EQUIPMENT

Ce manuel convient aux modèles suivants

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