Stel 100001 Mode d'emploi

Battery Rail Drill

User and Maintenance Guide

Part No. 100001

Specialised Tools and Equipment Ltd,

Units 15, Riverside Court, Don road,

Sheffield, S9 2TJ

T0114 383 0110

F0114 383 0160

Einfo@specialisedtools.co.uk

Wwww.specialisedtools.co.uk

 
 CONTENTS 
Issue changes................................................................................................................... 3 
Intended use.................................................................................................................... 3 
Safety............................................................................................................................... 4 
Technical specification..................................................................................................... 5 
1. Drill Nomenclature .......................................................................................................... 5 
2. Drill Specification............................................................................................................. 6 
3. Hole cutting capabilities .................................................................................................. 6 
4. Compliance...................................................................................................................... 6 
5. Storage............................................................................................................................. 6 
6. Transporting/shipping ..................................................................................................... 6 
Operating instructions..................................................................................................... 7 
1. Pre-use............................................................................................................................. 7 
2. Fitting a Broaching Cutter................................................................................................ 7 
3. Fitting Rail Shoe templates.............................................................................................. 8 
4. Coolant System................................................................................................................ 8 
5. Depressurizing the coolant bottle ................................................................................... 9 
6. Using the Indexing Plate.................................................................................................. 9 
7. Using the Over Rail Clamp ............................................................................................. 10 
8. Drilling a Hole ................................................................................................................ 11 
9. Do’s and Don’ts when using the BRDM18-FUEL Rail Drill. ............................................ 11 
Routine maintenance .................................................................................................... 12 
1. Slide Adjustment............................................................................................................ 12 
2. Changing the Battery.................................................................................................... 12 
3. Looking after your batteries .......................................................................................... 13 
4. Rack and slide lubrication.............................................................................................. 13 
5. Fixings ............................................................................................................................ 13 
6. Labels and warning Instructions.................................................................................... 13 
7. Routine maintenance schedule..................................................................................... 13 
Technical Drawings........................................................................................................ 14 
1. BRDM18-FUEL Main Assembly Parts List....................................................................... 14 
2. BRDM18-FUEL Clamp Assembly (Pt No BRDM18-FUEL Clamp) .................................... 15 
Service Parts .................................................................................................................. 18 
Training.......................................................................................................................... 18 
Service, test and repair.................................................................................................. 18 
 
 
 
 
 
 
Note that this Manual from Specialised Tools and Equipment Limited (STEL) is intended as guideline only. STEL 
accepts no liability in relation to the use or reliance of any information in this Manual. 
 
All information in this Manual is based on the latest information available at the time of publication. STEL reserve 
the right to make changes at any time without notice. 
 
Owners and operators shall be responsible for ensuring that the relevant safe systems of work are in place. 
 
STEL™ is a trademark of Specialised Tools and Equipment Ltd. 
©2011 STEL. 

Specialised Tools and Equipment Ltd 3

1. ISSUE CHANGES

Issue

Changes made

Date

Pages

changed

Changed by

New Issue

23.04.13

MJK

Complete change

12.01.2018

MJK

Service Parts added

09.04.18

Sec 8

included

CDM

Clamp & spare parts list amended

04-09-18

Various

CDM

2. INTENDED USE

Specialised Tools and Equipment Ltd has developed the industry’s first genuinely portable,

versatile and incredibly light weight rail drill weighing in at just 17kg!.

The STEL BRDM18-FUEL Rail drill is designed to drill fishplate or bonding holes to facilitate track

maintenance. The drill can be used with readily available templates for setting hole heights and

pitch. All other custom sizes to suit rail designations and hole positions are available upon

request.

A range of accessories and tools is available e.g. drilling templates, carry case, magnetic swarf

wand etc. Please contact STEL for further information.

Specialised Tools and Equipment Ltd 4

3. SAFETY

To ensure that the BRDM18-FUEL Drill is operated correctly, and any risks minimised to the

operator, the following should be observed:

In addition to any PPE equipment required by local regulations, as a

minimum, safety footwear, gloves and glasses must be worn when using

and drill.

Only trained and competent people can use the drill.

Do not use the drill if it is damaged, or if any parts are missing.

Do not use the drill on live 3rd or 4th rail electrified lines.

Do not exceed the limitations specified in the Technical Specification, or use

the drill for purposes other than those defined in the Intended Use.

Do not attempt to replace a cutter whilst a battery is fitted to the motor.

Do not wear loose clothing when using the drill.

Maintenance must be undertaken by competent personnel only.

Ensure that the templates fitted are the ones to suit the rail being drilled.

Specialised Tools and Equipment Ltd 5

4. TECHNICAL SPECIFICATION

4.1. Drill Nomenclature

Cutter feed handle

Clamping handle

Battery

holder pos’n

Quick

Release

Arbor

Coolant feed inlet

Rail shoe

template

On/off switch

Specialised Tools and Equipment Ltd 6

4.2. Drill Specification

•Weight: 17kg

•Dimensions: H = 370

W = 120

L = 470

•Voltage: 18v

•No load speed: 400/690 rpm

•Hand Arm Vibration reading: <2.5m/s2

•Sound pressure level: 88dB(A) at 380 and 101dB(A) at 680

•Max. drilling capacity: Ø32mm core drill, Ø13mm solid drill bit

4.3. Hole cutting capabilities

The following is a guideline based upon the use of a new cutter in each case and the amount of charge held by the

battery is also a governing factor.

Cutter Details

Number of holes (per battery)

Annular Broach cutter

Ø32mm (1 ¼”)

Ø22mm (1 1/8”

Solid drill bit

Ø13mm (1/2”)

Ø9mm (3/8”)

Ø5.6mm (7/32”)

Note: All values are per battery. Each drill is supplied with 2 batteries. Charging time per 9Ah battery approximately

120mins.

4.4. Compliance

In accordance with the following Directive(s):-

Machinery Directive 2006/42/EC, EN 61029, EN60745,

Directive 93/68/EEC CE Marking, EMC Directive 2006/95/EC

RIS170-PLT

4.5. Storage

Ensure that the drill is placed in its storage case immediately after use. Place all of the

templates and other ancillaries in the case after use. Ensure that the case and its contents

are stored in a dry clean environment.

4.6. Transporting/shipping

Ensure that the drill is transported in its storage case.

Specialised Tools and Equipment Ltd 7

5. OPERATING INSTRUCTIONS

To ensure correct and safe operation, the described sequence should be followed prior to use:

5.1. Pre-use

1. Prior to arriving at the worksite, ensure that all the batteries have full charge.

2. Check that the correct cutters and ejection pins are available and in good condition.

3. Check the correct templates are fitted or are available.

4. Check that there is sufficient coolant available to complete the job.

5.2. Fitting a Broaching Cutter

Prior to fitting or changing a cutter –ALWAYS remove the battery,

failure to do so could result in serious injury.

•Disconnect the battery from the drill.

•Insert the pilot pin in the broaching cutter. The main function of the pilot

pin is to ensure ejection of the slug at the end of each drilling cycle.

•Retract the motor slide using the cutter feed handle to provide more

space to fit the cutter.

•Twist the body of the arbor and insert the cutter into it. Align the flats

of the cutter with alignment marks on the arbor body.

•Insert the cutter firmly into the arbor then release the collar ensuring that it returns to

its initial position.

Specialised Tools and Equipment Ltd 8

5.3. Fitting Rail Shoe templates

Prior to fitting or the templates –ALWAYS remove the battery, failure to do so could result in

serious injury

•Remove the two cap screws retaining the

template.

•Remove the template and replace as

necessary.

5.4. Coolant System

5.4.1.Filling the pressurized sprayer bottle

•Remove the pump mechanism by turning the handle anticlockwise.

•Fill with recommended lubricant.

•Replace the pump mechanism and fasten clockwise

5.4.2.Preparing the bottle for use

•Ensure the bottle has sufficient lubricant.

•Pump the handle 4 to 5 times or until resistance is met.

•Depress the handle and turn clockwise to lock.

5.4.3.Attaching the Lubricant to the drill

•Push the pipe from the bottle into the coolant adapter.

•Turn the valve on the pipe to the ‘ON’ position to start coolant flow.

5.4.4.Removing the lubricant from the drill

•Turn the valve on the pipe to ‘OFF’ to stop the coolant flow.

Coolant feed inlet

Specialised Tools and Equipment Ltd 9

•Remove the pipe by pressing the release ring on the coolant adapter.

5.5. Depressurizing the coolant bottle

•Turn the pressure release valve anticlockwise to release the pressure.

•Close the valve by turning it clockwise.

5.6. Using the Indexing Plate

5.6.1. The machine is normally used with hole positioning indexing plates for 113FB,

95LB, U69 and aluminium rail.

5.6.2. Fit to rail head.

5.6.3. Make sure the end stop is tight against the end of the rail.

5.6.4. Tighten locking screw(s).

To avoid damage to the clamp, do not over tighten the clamping handle. See section

5.7.

Specialised Tools and Equipment Ltd 10

5.7. Using the Over Rail Clamp

Ensure that the cutter is retracted sufficiently to avoid touching the rail prior to

clamping the drill to the track.

The clamping handle can be lifted out of the clamping

arms as shown here. Manoeuvre the drill up and over the

rail.

Lower into position on the index plate taking care to align

it over the positioning block. Ensure that the rail shoe

template sits fully into the rail web.

Position the threaded boss on the clamping handle back

into the clamp arms. And begin to tighten the clamping

handle.

Continue to tighten the clamping handle until the rollers

contact the rail head. Finally, raise and lower the drill body

slightly whilst tightening the clamp.

Fit the cutter feed handle square drive into the drill

(this can be fitted for either left or right hand operation)

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