Steelmaster TAP 50 Manuel utilisateur

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS

ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .

Serial #............................................ Date of Purchase............................

OPERATOR’S MANUAL

TAP 50

DRILLING MACHINE

STEELMASTER TAP 50 DRILLING MACHINE

IMPORTED & DISTRIBUTED BY

INDUSTRIAL TOOL & MACHINERY SALES

18 BUSINESS ST

YATALA QLD 4207 AUSTRALIA

07 3287 1114

07 3287 1115

[email protected]

www.industrialtool.com.au

WARRANTY TERMS

In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial

Tool & Machinery Sales warrants all of it’s products against defective workmanship and faulty

materials for a period of twelve (12) months from the date of purchase, unless otherwise stated.

At our option we will repair or replace, free of charge, any item on the condition that:

• The complete machine or tool is returned, freight prepaid to ITM or one of it’s authorised

service agents as directed by ITM, and is found to have a material or constructional defect.

• The machine or tool has not been subject to misuse, neglect or damage by accident.

• The fault is not a result of normal “wear and tear”.

• Written permission has been received from ITM prior to commencement of repair.

• Repairs,tamperingormodificationcarriedoutbyunauthorisedpersonnelwillvoidallwarranty.

• Consumable items such as cutting tools, pilot pins, saw blades, grinding wheels etc. are NOT

covered by warranty.

Our goods come with guarantees which cannot be excluded under the Australian Consumer

Law. You are entitled to replacement or refund for a major failure and to compensation for other

reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or

replaced if the goods fail to be of acceptable quality and the failure does not amount to a major

failure.

STEELMASTER TAP 50 DRILLING MACHINE

TABLE OF CONTENTS

1. Safety Instructions - 4 -

1.1. Read And Save All Instructions For Future Reference - 4 -

1.2. Safety Requirements - 4 -

1.3 Special Safety Requirements - 6 -

1.4 Specifications - 7 -

1.5 Package Contents - 7 -

2. Operation - 8 -

2.1. Stopping and Starting the Machine - 9 -

2.2. Variable Speed Control - 9 -

2.3. Use Of Cutting Fluid - 10 -

2.4. 1-1/4” Weldon Shank - 10 -

2.5. Adjustment Of The Slide - 11 -

2.6. Tips For Keeping Your Machine In Correct Working Order - 11 -

3. Solutions For Drilling Problems - 14 -

4. Trouble Shooting - 15 -

5. Parts Breakdown - 16 -

SAFETY INSTRUCTIONS

1. Safety Instructions

The TAP50 Magnetic Base Drilling Machine should be used only to applications stated in the

manual. Using in other applications may lead to personal injury and machine damage.

1.1. Read And Save All Instructions For Future Reference

When using electric tools, basic safety precautions should always be followed to reduce risk of

fire, electric shock and personal injury.

1.2. Safety Requirements

1. Keep Work Area Clean

2. Consider Work Area Environment

Do not expose power tools to rain.

Do not use power tools in damp or wet locations.

Keep work areas well lit.

Do not use tool in presence of flammable liquids or gases.

3. Guard against Electric Shock

Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges,

refrigerator enclosures.

4. Keep Children Away

Do not let visitors contact tool or extension cord.

5. Store Idle Tools

When not in use, tools should be stored in dry and high or locked-up place, out of reach of

children.

6. Do Not Force Tool

It will do the job better and safer at the rate for which it was intended.

7. Use Right Tool

Do not force small tool or attachment to do the job of a heavy-duty tool.

Do not use tool for purpose not intended - for example; do not use a circular saw for

cutting tree limbs or logs.

8. Dress Properly

Do not wear loose clothing or jewellery; they can be caught in moving parts.

Rubber gloves and non-skid footwear are recommended when working outdoors.

Wear protective hair covering to contain long hair.

9. Use Safety Glasses

Also use face or dust mask if cutting operation is dusty.

10. Do Not Abuse Electrical Cord

Never carry tool by cord or yank it to disconnect from receptacle.

Keep cord from heat, oil and sharp edges.

11. Secure Work

READ OPERATOR’S MANUAL BEFORE YOU

START TO WORK WITH THE MACHINE.

SAFETY INSTRUCTIONS

Use clamps or a vice to hold work. It is safer than using your hand and it frees both hands

to operate tool.

12. Do Not Overreach

Keep proper footing and balance at all times.

13. Maintain Tools with Care

Keep tools sharp and clean for better and safer performance.

Follow instructions for lubricating and changing accessories.

Inspect tool cords periodically and if damaged, have repaired by authorized service facility.

Inspect extension cords periodically and replace if damaged.

Keep handles dry, clean and free from oil and grease.

14. Disconnect Tools

Unplug when not in use, before servicing and when changing accessories, such as blades,

bits and cutters.

15. Remove Adjusting Keys and Wrenches

Form habit of checking to see that keys and adjusting wrenches are removed from tool

before turning it on.

16. Avoid Unintentional Starting

Do not carry plugged-in tool with fingers on switches.

Be sure switches are off when plugging in.

17. Outdoor Use Extension Cords

When tool is used outdoors, use only extension cords intended for use outdoors and so

marked.

18. Stay Alert (Do not use when taking medications that may cause drowsiness.)

Watch what you are doing. Use common sense. Do not operate tool when you are tired.

19. Check Damaged Parts

Before further use of the tool, a guard or other part that is damaged should be carefully

checked to determine that it operates properly and perform its intended function. Check

for alignment of moving parts, binding of moving parts, breakage of parts, mounting and

any other conditions that may effect its operation. A guard or other part that is damaged

should be properly repaired or replaced by an authorized service centre. Do not use this

tool if switches do not turn it on and off. Have defective switches replaced by authorized

service centre.

WARNING! SAFETY RULES MUST BE CLOSELY OBSERVED.

SAFETY INSTRUCTIONS

1.3. Special Safety Requirements

1. Read and follow operator’s manual thoroughly. If you cannot locate your operator’s

manual contact ITM (www.industrialtool.com.au) for an additional FREE copy.

2. DO NOT touch rotating cutter or parts.

3. Always stop machine completely and unplug from power source before changing cutters,

cleaning clips, refilling lubrication or performing adjustments.

4. Never wear loose clothing or gloves when working near cutting area or machine arbor.

5. Always wear eye protection. Any tool can shatter.

6. Always use safety chain or strap provided with machine.

7. Always use proper tooling, keep cutters securely fastened.

8. DO NOT use dull or broken cutters.

9. Beware of ejected slugs at end of cut, they become HOT during the cut.

10. Magnet will not hold properly on thin materials under 3/8” (9.5mm), rough or dirty surfaces.

11. Keep all safety features functioning and working properly.

12. Keep bottom of magnet burr free and clear of chips and debris.

13. To reduce the risk of electrical shock, DO NOT remove or alter electrical panels or use

machine in damp areas.

14. Use only authorized service centres for repairs.

TAP50 drilling machine must be connected to “protected power source” which is properly

grounded.

Improperly connecting the grounding wire can result in the risk of electrical shock. Check with

a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do

not modify the plug provided with the tool. Never remove the grounding prong from the plug.

Do not use tool if the cord or plug is damaged, have it repaired before using. If the plug will

not fit the outlet, have a proper outlet installed by a qualified electrician. The TAP50 must

be plugged into an appropriate outlet, properly installed and grounded in accordance with all

codes and ordinances. If in doubt of proper grounding, call a qualified electrician.

SAFETY INSTRUCTIONS

• 1x TAP50 Magnetic Base Drilling Machine

• 1x 5 Morse Taper Arbor to suit 1-1/4" Shank Cutters (can be swapped for 3/4" shank arbor)

• 1x Drift Key

• 3x Handles and Hub

• 1x 5mm T Handle

• 1x Magnetic Brush Swaft Clean Up Tool

• 1x 17mm Spanner

• 1x Safety Chain

• 1x 5L Pressurised Coolant System

• 1x 4-5 Morse Taper Sleeve

• 1x 3-5 Morse Taper Sleeve

• 1x Operators Manual

1.4. Specifications

1.5. Package Contents

Maximum hole cutting capacity Ø 200mm

Maximum tapping capacity M52

Spindle bore Morse Taper 5

Speed 2 gear variable:

1st gear: 20 - 40RPM

2nd gear: 45 - 110RPM

Motor Single phase 230V - 25-60Hz

Total power consumption (motor & magnet) 3000W

Width (with handles) 300mm

Length 540mm

Height (min / max) 710mm / 975mm

Stroke 305mm

Net Weight 53kg

Magnet

Magnet dimensions 140 x 295mm

Magnetic dead lift

(min 25mm plate thickness and 20°C) 2300kg

Vibration Level < 2,5 m/s2

2. Operation

OPERATION

Motor

3000W Eyebolt

For easy lifting and

handling of the machine

Powerful Magnet

2300kg deadlift. Adjustable

(distance from the magnet to

the spindle can be adjusted)

Capstan Arm

With large gear ratio.

Fast attach connection

for both left and right

side

Lifting

For easy handling and

moving of the machine

Morse Taper 5 Spindle

Control Panel

OPERATION

2.1. Stopping & Starting The Machine

2.2. Variable Speed Control

Before starting the motor, always make sure to turn on the

magnetic switch first. When the magnet is activated, the motor

can be started with red start button.

Stopping the motor must always be done with the blue stop

switch. Never stop the machine with the main current / magnetic

switch. It is dangerou, and can also cause damage to the

electronics of the machine.

The machine has 2 gears and variable speed adjustment.

Adjust the speed during drilling to achieve the optimum

combination of speed and feed (see separate section on

the proper feeding). The speed in the table below shows the

individual speed range for each gear level. Each gear level (1-2)

can be adjusted steplessly. All speeds are listed without charge.

i.e. that the actual speed during drilling is less, depending on the

engine load is subjected.

Position RPM (no load)

1 20 - 40 rpm

2 45 - 110 rpm

OPERATION

2.3. Use Of Cutting Fluid

2.4. 1-1/4" Weldon Shank

The use of cutting fluids is absolutely necessary when drilling with steel

cutters. Always use the correct cutting oil intended for use. Other oils

may provide insufficient lubrication under different temperatures.

When cutting with hard and difficult materials and a deep hole, it may

be advantageous to provide cutting oil under pressure.

For TAP50 it is recommended to use a pressure can instead of a

regular oil tank. The pressure canister has a hose with a quick coupling

and the valve on the pressure canister can be used to regulate the oil

supply.

TAP50 uses the 5 Morse Taper spindle drilling. To be used with metal

cutters, there is a necessity to use a 1.1/4" adapter. For this application

a 1-1/4" Weldon Shank is the most common. This shank has the

dimension of Ø31mm, 75 x 60mm and has 2 surfaces for the locking

screws.

When using large cutters, it is extremely important that the cutter

is properly fastened in the adaptor before drilling begins. Incorrect

attachment can cause damage to the cutter and adaptor. Always make

sure to use the following procedure to fasten the cutter:

• Always disconnect the power supply when you are change cutter or

are doing adjustments to the machine.

• Insert cutter with pilot into the spindle. Make sure that the 2 locking

surfaces are completely in relation to the 2 screws. Press the cutter

shank completely into the adaptor.

• First tighten one single screw

gently so that the screw turns the

cutter into position. Help rotate

the cutter if necessary.

• Tighten the screw, release and

tighten the screw again.

• Tighten the second screw

properly followed by tightening

the first screw again.

Cutting oil (or paste) must always be supplied through the centre of the

cutter so that the oil goes inside out during drilling.

Application of cutting oil outside the cutter will not provide the necessary

lubrication inside the cutter and cause a faster heating of the plug

formed in the cutter. The heat will cause the plug to expand and often

result in a broken cutter.

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