Stanley PBCC40 Manuel utilisateur
© 2017 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
81142 11/2019 Ver. 4
USER MANUAL
Safety, Operation and Maintenance
PBCC40
CUTTING TOOL
PBCC40 User Manual ◄ 3
TABLE OF CONTENTS
SAFETY SYMBOLS..............................................................................................................................................4
SAFETY PRECAUTIONS ....................................................................................................................................5
TOOL ANATOMY ..................................................................................................................................................6
SPECIFICATIONS & ACCESSORIES ................................................................................................................7
OPERATION .........................................................................................................................................................8
REPLACING THE BLADES .................................................................................................................................9
TROUBLESHOOTING .........................................................................................................................................10
PBCC40 PARTS ILLUSTRATION........................................................................................................................11
PBCC40 PARTS LIST...........................................................................................................................................12
PBCC40 HYDRAULIC BODY ILLUSTRATION ..................................................................................................13
PBCC40 RESERVOIR PARTS LIST ...................................................................................................................14
PBCC40 CUTTING HEAD....................................................................................................................................15
SERVICING: This manual contains safety, operation and routine maintenance instructions. STANLEY Infrastructure
recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized
and certied dealer. Please read the following warning.
To ll out a product warranty validation form, and for information on your warranty,
visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.
For the nearest certied dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative.
4 ► PBCC40 User Manual
Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and
maintenance personnel.
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This safety alert and signal word indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
This signal word indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
This signal word indicates a situation which, if not avoided, will result in damage
to the equipment.
This signal word indicates a situation which, if not avoided, may result in damage
to the equipment.
SAFETYSYMBOLS
PBCC40 User Manual ◄ 5
Tool operators must comply with precautions given in this
manual and on the stickers attached to the tool.
These precautions are given for your safety. Review them
carefully before operating the tool.
Supervising personnel should develop additional precautions
relating to the specic work area and local safety regulations.
Place the added precautions in the space provided on page
4.
PBCC40 8.8-Ton cable cutting tool will provide safe and
dependable service if operated in accordance with the
instructions in this manual. Read and understand this
manual and stickers attached to the tool before operation.
Failure could result in injury or tool damage.
• Do not operate the tool unless thoroughly trained or
under the supervision of an instructor. Establish a training
program for all operators to ensure safe operation.
• Always wear safety equipment such as eye protection,
ear protection, head protection and safety shoes at all
times when operating the tool. Use gloves if necessary.
• The operator must be familiar with all prohibited work
areas such as excessive slopes and dangerous terrain
conditions. Ensure that your footing is rm and in
balance at all times.
• Do not inspect, clean or replace parts while the battery
is connected. Accidental engagement of the tool can
cause serious injury.
• Do not operate a damaged, improperly adjusted or
incompletely assembled tool.
• Never wear loose clothing that can become entangled in
the working parts of the tool.
• Keep all parts of your body away from pinch points. Long
hair or loose clothing can become drawn into the tool.
• To avoid personal injury or equipment damage, all tool
repair, maintenance and service must be performed by
an authorized service center.
• Never use the tool in the vicinity of ammable materials
or gases.
• Do not use the tool or charge the tool battery in an
explosive atmosphere.
• Cutting or severing of body parts is possible if proper
procedures are not followed.
• Do not use the tool, battery or battery charger for
purposes other than what is described in this manual.
• Always keep critical tool markings, such as labels
and warning stickers, legible. Contact STANLEY for
replacement labels.
• Do not use the tool while under the inuence of drugs
or alcohol.
• Do not use accessories or attachments other than those
recommended by STANLEY.
BATTERIES
• Only charge batteries with a STANLEY recommended
battery charger.
• Do not store batteries with metal objects, such as coins,
nails or keys. Fire can result if battery terminals are
shorted.
• Do not charge a damaged battery. Recycle damaged
batteries and replace them with batteries recommended
by STANLEY.
• Do not incinerate or dispose of batteries in the garbage.
Recycle the batteries.
• Do not expose the battery to temperatures over 265°F.
Batteries may explode at high temperatures.
• Leakage of liquid from the battery may occur under
extreme use or high temperatures. If battery liquid gets
on your skin:
1. Wash quickly with soap and water.
2. If the liquid gets in your eyes, ush your eyes
with clean water for 10 minutes. Seek medical
attention immediately.
• Never open the battery.
BATTERY CHARGER
• Do not use the battery charger if the cord is damaged.
• Do not place the charger, or set items on or near the
charger, in such a way as to block airow to the charger.
• Do not use the charger with an extension cord unless
absolutely necessary. Use a cord with the proper wire
size for its length, as described in Table 1.
Length of Cord (Feet) 25 50 100 150
Wire Size (AWG) 18 18 18 16
Table 1: Extension Cord Wire Size
• Do not open the charger or attempt to modify it in any
way.
• Disconnect the charger from power before attempting
to clean it.
• Do not connect the charger to a transformer or engine
generator.
SAFETYPRECAUTIONS
6 ► PBCC40 User Manual
TOOL ANATOMY
DO NOT put ngers, hands or other body parts between
the cutting head. Serious injury will result!
WHAT IS THE PBCC40 CUTTING TOOL?
The PBCC40 is a battery powered 8.8-ton cable cutting tool with a 1.57 inch guillotine style head. The PBCC40 is
capable of cutting aluminum rod up to 1.5 inches in diameter, copper rod up to 1 inch in diameter and steel rod up to
3/4 inch in diameter.
Cutting Head
InteLED
Trigger Lock
Battery
Trigger
Pressure Release
Cutting Hazard Decal
Tool Identication &
Warning Decal
PBCC40 User Manual ◄ 7
SPECIFICATIONS
Cutting Force..................................................................................................................................8.8 Tons (86.3 kN)
Cutting Capacity .................................................................................................. Copper & Aluminum to 2000 MCM
ACSR to 1590
Steel Cable to .75”
Aluminum Rod to 1.5”
Copper Rod to 1”
Steel Rod to .75”
Jaw Type ............................................................................................................................................ 1.57” Guillotine
Estimated Cuts per Battery Charge.........................................................................................................................80
Tool Cycle Time .......................................................................................................................................6.5 Seconds
Battery Type ..............................................................................................................DEWALT 20V Max, 5 amp/hour
Tool Weight................................................................................................................................................... 16.7 Lbs.
Tool Length ............................................................................................................................................... 18.5 Inches
Maintenance Interval ............................................................................................................................ 15,000 Cycles
ACCESSORIES
5 Amp/hour Lithium Ion Battery ........................................................................................................................DC205
5 Amp/hour Lithium Ion Battery 2-pack ...................................................................................................... DCB205-2
120V AC Charger ...........................................................................................................................................DCB115
12V DC Charger.............................................................................................................................................DCB119
Note: Only use battery chargers recommended by STANLEY.
Bucket Bag ......................................................................................................................................................... BB01
SPECIFICATIONS & ACCESSORIES
8 ► PBCC40 User Manual
OPERATION
CHARGE BATTERY
Battery Charging
Battery Charged
Hot/Cold Delay
USING THE PBCC40
1. Set the trigger lock.
2. Insert battery.
3. Fasten the cutting head around the cable.
4. Release the trigger lock. Press and hold
the trigger until the cable is cut. Press
and hold the pressure release to open the
cutting head.
Note: Release the trigger to immediately
stop the tool. Press the pressure release at
any time to open the jaws.
1
2
3
4
Head Pin
Pressure
Release
DO NOT put ngers, hands or other
body parts between the cutting head.
Serious injury will result!
PBCC40 User Manual ◄ 9
OPERATION
INTELED SYSTEM
The InteLED light ring shows the status of the cut in real-time.
White - The tool is cutting. InteLED will stay lit for 30 seconds after the cut is complete.
Green - The tool has developed full hydraulic pressure during the cut.
Red - The tool did not develop full pressure during the cut. You may need to cycle the tool again.
CHECKING BATTERY CHARGE
75 - 100% Charged
51 - 74% Charged
Less than 50% Charged
Charge Battery
Battery Charge Button
REPLACING THE BLADES
DO NOT install or change blades while the battery is
connected to the tool. Disconnect the battery BEFORE
installing or changing blades.
10 ► PBCC40 User Manual
Problem Solution
The head pin won’t t through the hole in the cutting
head.
Press and hold the pressure release. Ensure the
two halves of the cutting head are aligned. Close the
cutting head and insert the head pin.
The tool won’t cut when I press the trigger. Ensure the battery is charged. Disengage the trigger
lock.
The InteLED ashes yellow when I activate the tool. The maintenance interval is about to elapse. Have the
tool serviced as soon as possible.
The tool repeatedly give me bad cuts / The InteLED
ashes red after every crimp.
Ensure the battery is fully charged. Ensure the blades
are in good condition. If problem persists, have the tool
serviced as soon as possible.
The tool is leaking hydraulic oil. Have the tool serviced immediately.
TROUBLESHOOTING
Ce manuel convient aux modèles suivants
7
Table des matières
Autres manuels Stanley Coupeur
Stanley
Stanley STSP110 Manuel utilisateur
Stanley
Stanley STSP125 Instructions de fonctionnement
Stanley
Stanley DUBUIS BCE025G Manuel utilisateur
Stanley
Stanley DUBUS BCE025G Manuel utilisateur
Stanley
Stanley STEL785 Manuel utilisateur
Stanley
Stanley Dubuis BCP065C Manuel utilisateur
Stanley
Stanley DUBUIS KW Hydraulik BCE035C Manuel utilisateur
Stanley
Stanley STSP125 Manuel utilisateur
Stanley
Stanley PBCC85 Manuel utilisateur
Stanley
Stanley DUBUIS KW Hydraulik BCL035C Manuel utilisateur
