SSK SSK513 Manuel utilisateur

Installation & Operation Manual

Electromagentic Flow Meter

SSK513

IOM-113-01-EN (2014)

51301-113 Rev.1

SSK513 Electromagnetic Flow Meter

Page 2 March 2014

CONTENTS

SAFETY PRECAUTIONS AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SYSTEM DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

UNPACKING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Rigging, Lifting and Moving Large Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

METER LOCATION, ORIENTATION AND APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Pipelines and Fluid Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Meter Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Vertical Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Horizontal Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Straight Pipe Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pipe Reducer Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chemical Injection Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Partially-Filled Pipe Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

METER GASKETS AND GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Meter/Pipeline Connection Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Meter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Conductive Pipe Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Non-Conductive Pipe Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

AMPLIFIER MOUNTING CONFIGURATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Submersible Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

WiringSafety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Opening the SSK513 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

External Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

. . . . . .

. . . . . . .

. . . . .

Empty Pipe Detection Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Analog Output Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Digital Output Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Digital Input Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PROGRAMMING THE SSK513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Menu Selection Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Numeric Entry Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Function Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

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March 2014

SECURITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Setting the Administration PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Setting the Service PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Setting the User PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

SETTING UP THE SSK513 WITH QUICK SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

QUICK REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

USING THE SSK513 MAIN MENU PROGRAMMING OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ADE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

STORE/RESTOREFEATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

DATA LOGGING FEATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Cleaning the Flow Tube and Electrode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Replacing the Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Replacing the Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

SSK513 Electromagnetic Flow Meter

Page 4 March 2014

SAFETY PRECAUTIONS AND INSTRUCTIONS

Some procedures in this manual require special safety considerations. In such cases, the text is emphasized with the following

symbols:

Symbol Explanation

Warning indicates the potential for severe personal injury, death or substantial property damage.

Comply with the instructions and proceed with care.

Caution indicates the potential for minor personal injury or property damage. Comply with the

instructions and proceed with care.

SYSTEM DESCRIPTION

The SSK513 electromagnetic ﬂow meter is intended for ﬂuid metering in most industries including water, wastewater, food

and beverage, pharmaceutical and chemical.

The basic components of an electromagnetic ﬂow meter are:

• The detector, which includes the ﬂow tube, isolating liner and measuring electrodes.

• The amplier, which is the electronic device responsible for the signal processing, ﬂow calculation, display and output

signals.

Amplifier

Detector

Figure 1: Amplier and Detector

The construction materials of the wetted parts (liner and electrodes) should be appropriate for the speciﬁcations on the

intended type of service. We recommend that you review all of the compatibilities consistent with the speciﬁcations.

Each meter is factory tested and calibrated. A calibration certiﬁcate is included with each meter.

Installation & Operation Manual

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UNPACKING AND INSPECTION

Follow these guidelines when unpacking the SSK equipment.

• If a shipping container shows any sign of damage, have the shipper present when you unpack the meter.

• Follow all unpacking, lifting and moving instructions associated with the shipping container.

• Open the container and remove all packing materials. Store the shipping container and packing

materials in the event the unit needs to be shipped for service.

• Verify that the shipment matches the packing list and your order form.

• Inspect the meter for any signs of shipping damage, scratches, or loose or broken parts.

OTE:NIf the unit was damaged in transit, it is your responsibility to request an inspection report from the carrier within 48

hours. You must then ﬁle a claim with the carrier and contact SSK for appropriate repairs or replacement.

• All detectors with polytetraﬂuoroethylene (PTFE) liners are shipped with a liner protector on each end to maintain

proper form of the PTFE material during shipping and storage.

OTE:NDo not remove the liner protectors until you are ready to install.

• Storage: If the meter is to be stored, place it in its original container in a dry, sheltered location. Storage temperature

ranges are: –40…160° F (–40…70° C).

Rigging, Lifting and Moving Large Units

When rigging, lifting or moving large units, follow these guidelines:

• DO NOT lift or move a meter by its ampliﬁer, junction box or cables.

• Use a crane rigged with soft straps to lift and move meters with ﬂow tubes that are between two inches and eight

inches (50 mm and 200 mm). Place the straps around the detector body, between the ﬂanges, on each side of the

detector.

• Use the lifting lugs when lifting meter ﬂow tubes that are 10 inches (250 mm) in diameter or larger.

Place straps between ﬂanges

.Use lifting lugs with 10-inch or larger meters

Figure 2: Rigging Large Units

SSK513 Electromagnetic Flow Meter

Page 6 March 2014

• Use the sling-rigged method to lift large detectors into a vertical position while they are still crated. Use this method

to position while they are still crated. Use this method to position large detectors vertically into pipelines.

Figure 3: Sling-Rigged Lifting Methods

• Do not lift a detector with a forklift by positioning the detector body on the forks, with the ﬂanges extending beyond

the lift. This could dent the housing or damage the internal coil assemblies.

• Never place forklift forks, rigging chains, straps, slings, hooks or other lifting devices inside or through the detector's

ﬂow tube to hoist the unit. This could damage the isolating liner.

Do not lift detector with forklift. Do not lift or rig lifting devices through detector.

Figure 4: Lifting and Rigging Cautions

Installation & Operation Manual

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METER LOCATION, ORIENTATION AND APPLICATIONS

The SSK513 provides two ampliﬁer mounting options: an integral or meter mount option and a junction box/remote option.

Meter mount amplier Junction box with remote amplier

Figure 5: Amplier Mounting Options

The ampliﬁer can be installed and operated outdoors. However, it must be protected from the elements, as follows:

• The ambient environment/temperature rating for the unit is –4…140° F (–20…60° C).

• If an indoor location is within 500 feet (152 meters) of the detector, consider increasing the cable length and

mounting the ampliﬁer indoors.

• At minimum, fabricate a roof or shield over and/or around the ampliﬁer to protect the LCD display screen from direct

sunlight.

Pipelines and Fluid Flow

Take the following precautions during installation:

• Do not install the meter on pipes with extreme pipe vibrations. If pipes are vibrating, secure the piping with

appropriate pipe supports in front of and behind the meter. If vibrations cannot be restrained, mount the ampliﬁer in

a remote location.

• Do not install the detector close to pipeline valves, ﬁttings or impediments that can cause ﬂow disturbances.

• For detectors with PTFE liners, do not install the detector on suction sides of pumps.

• Do not install the detector on outlet sides of piston or diaphragm pumps. Pulsating ﬂow can aﬀect meter

performance.

• Avoid installing the detector near equipment that produces electrical interference such as electric motors, transformers,

variable frequency, and power cables.

• Verify that both ends of the signal cables are securely fastened.

• Place power cables and signal cables in separate conduits.

• Place the meter where there is enough access for installation and maintenance tasks.

SSK513 Electromagnetic Flow Meter

Page 8 March 2014

l

Meter Orientation

SSK513 can operate accurately in any pipeline orientation and can measure volumetric ﬂow in forward and reverse

directions.

OTE:NA "Forward Flow" direction arrow is printed on the detector label.

Vertical Placement

SSK513 perform best when placed vertically, with liquid ﬂowing upward and meter electrodes in a closed, full pipe.

Figure 6: Vertical Placement

Vertical placement allows the pipe to remain completely full, even in low ﬂow, low pressure applications, and it prevents

solids build-up, sediment deposit and accumulation on the liner and electrodes.

OTE:NCarefully observe the “Forward Flow” label on the meter body and install the meter accordingly. When

installed vertically, rotate ampliﬁer so that cable glands are facing down.

Horizontal Placement

SSK513 are equipped with an Empty Pipe Detection feature. If an electrode mounted in the pipe is not covered by ﬂuid for

ﬁve seconds, the meter will display an Empty Pipe Detection condition. The meter will send out an error message and stop

measuring ﬂow When the electrode is again covered with ﬂuid, the error message disappears and the meter will begin

measuring.

When installing the meter on a horizontal pipe, mount the detector to the pipe with the ﬂow-measuring electrode axis in a

horizontal plane (three and nine o’clock). This placement helps prevent solids build-up, sediment deposit and accumulation

on the electrodes.

Figure 7: Horizontal Placement

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Electrode

Plane

RIGHT

Electrode

Plane

WRONG

Straight Pipe Requirements

Suﬃcient straight-pipe runs are required at the detector inlet and outlet for optimum meter accuracy and performance. An

equivalent of three diameters of straight pipe is required on the inlet (upstream) side. Two diameters are required on the outlet

(downstream) side.

FORWARD FLOW

MINIMUM STRAIGHT PIPE MINIMUM STRAIGHT PIPE

ELBOW

TEE

GATE VALVE

(FULLY OPEN)

MINIMUM STRAIGHT PIPE

CHECK VALVE

GLOBE VALVE

BUTTERFLY VALVE

PUMP

ELBOW

TEE

ANY VALVE

FLOWMETER

3 x D

7 x D

2 x D

D (Pipe Size)D (Pipe Size)

MINIMUM PIPING REQUIREMENT

STANDARD CONCENTRIC

REDUCERS

(NO DISTANCE REQUIRED)

Figure 8: Straight Pipe Requirements

Pipe Reducer Requirements

With pipe reducers, a smaller meter can be mounted in larger pipelines. This arrangement may increase low-ﬂow accuracy.

There are no special requirements for standard, concentric, pipe reducers.

Custom fabricated pipe reducers must have an approximate slope angle of 15 degrees to minimize ﬂow disturbances and

excessive loss of head. If this is not possible, install the custom pipe reducers as if they were ﬁttings and install the required

amount of straight pipe.

Figure 9: Pipe Reducer Requirements

SSK513 Electromagnetic Flow Meter

Page 10 March 2014

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