SSD Drives 590+ Series Manuel utilisateur

590+ Series

DC Digital Drive

Product Manual

HA466461U003 Issue 4

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by

any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.

Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to

make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses

resulting therefrom.

Compatible with Version 7.x Software

Cont.2

WARRANTY

SSD Drives warrants the goods against defects in design, materials and workmanship

for the period of 12 months from the date of delivery on the terms

detailed in SSD Drives Standard Conditions of Sale IA058393C.

SSD Drives reserves the right to change the content and product specification without notice.

Cont.3

Requirements

IMPORTANT: Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or

service equipment described herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain

maximum benefit from the equipment.

Complete the following table for future reference detailing how the unit is to be installed and

used.

INSTALLATION DETAILS

Serial Number

(see product label)

Where installed

(for your own

information)

Unit used as a:

(refer to Certification

for the Converter)

RComponent RRelevant Apparatus

Unit fitted: RWall-mounted ;Enclosure

Application Area

The equipment described is intended for industrial (non consumer) motor speed control utilising

dc shunt machines.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified

personnel. A qualified person is someone who is technically competent and familiar with all

safety information and established safety practices; with the installation process, operation and

maintenance of this equipment; and with all the hazards involved.

Safety Information

Cont.4

Hazards

WARNING!

This equipment can endanger life through rotating machinery and high voltages.

Failure to observe the following will constitute an ELECTRICAL SHOCK HAZARD.

This is a product of the restricted sales distribution class according to IEC 61800-3.

In a domestic environment this product may cause radio interference in which case

the user may be required to take adequate measures.

This product is designated as “professional equipment” as defined in EN61000-3-2.

Permission of the supply authority shall be obtained before connection to the low

voltage supply.

xThe equipment must be permanently earthed due to the high earth leakage current.

xThe drive motor must be connected to an appropriate safety earth.

xBefore working on the equipment, ensure isolation of the mains supply from terminals L1,

L2 and L3.

xNever perform high voltage resistance checks on the wiring without first disconnecting the

drive from the circuit being tested.

xWhen replacing a drive in an application and before returning to use, it is essential that all

user defined parameters for the product’s operation are correctly installed.

xThis equipment contains electrostatic discharge (ESD) sensitive parts. Observe static

control precautions when handling, installing and servicing this product.

IMPORTANT: Metal parts may reach a temperature of 90 degrees centigrade in operation.

Application Risk

The specifications, processes and circuitry described herein are for guidance only and may need

to be adapted to the user’s specific application.

SSD Drives does not guarantee the suitability of the equipment described in this Manual for

individual applications.

Risk Assessment

Under fault conditions, power loss or other operating conditions not intended, the equipment

may not operate as specified. In particular:

xThe motor speed may not be controlled

xThe direction of rotation of the motor may not be controlled

xThe motor may be energised

Guards

The user must provide guarding and /or additional safety systems to prevent risk of injury and

electric shock.

Protective Insulation

xAll control and signal terminals are SELV, i.e. protected by double insulation. Ensure all

wiring is rated for the highest system voltage.

Note: Thermal sensors contained within the motor must be double insulated.

xAll exposed metalwork in the Converter is protected by basic insulation and bonding to a

safety earth.

RCDs

These are not recommended for use with this product but ,where their use is mandatory, only

Type B RCDs should be used.

Safety Information

Contents

Contents Page

Cont.5

Chapter 1 GETTING STARTED

Equipment Inspection and Storage ..............................................................1-2

Packaging and Lifting Details ......................................................................1-2

About this Manual ........................................................................................1-2

Initial Steps ............................................................................................................. 1-2

How the Manual is Organised .................................................................................1-3

Chapter 2 ANOVERVIEW OF THE CONVERTER

How it Works................................................................................................. 2-1

Control Features ........................................................................................... 2-2

Understanding the Product Code .................................................................2-3

Model Number (Europe)..........................................................................................2-3

Catalog Number (North America)............................................................................2-4

xDoor Assembly Product Code ................................................................2-5

Product Identification ................................................................................... 2-5

Component Identification ............................................................................. 2-6

x590+ Controller (Frames 1 & 2)............................................................2-6

x590+ Door Assembly (Frames 3, 4, 5 & H)...........................................2-7

x590+ Controller (Frame 3) ...................................................................2-8

x590+ Controller (Frames 4 & 5)............................................................2-9

x590+ Product (Frame H).....................................................................2-10

Chapter 3 INSTALLING THE CONVERTER

Mechanical Installation ................................................................................ 3-1

Unpacking the Converter.........................................................................................3-1

Lifting the Converter................................................................................................ 3-1

Product Dimensions.................................................................................................3-2

Mounting the Converter...........................................................................................3-3

xRecommended Tools.............................................................................3-3

Ventilation and Cooling Requirements...................................................................... 3-3

xInstalling the Fan (Frame H) ..................................................................3-3

xInstalling the External Vent Kit (Frames 4 & 5).........................................3-4

AC Line Choke........................................................................................................3-5

Filtering ..................................................................................................................3-5

Frame H Additional Information...............................................................................3-6

xRemoving the Cover (Frame H).............................................................3-6

xChanging DC Output Terminals (Frame H) ............................................3-6

Electrical Installation .................................................................................... 3-7

Minimum Connection Requirements.........................................................................3-8

xConnection Diagrams...........................................................................3-9

xPower Connections ............................................................................. 3-12

xControl Connections ........................................................................... 3-15

Motor Field Options ..............................................................................................3-20

xInternal/External Supply (Frames 2, 3, 4 & 5) .......................................3-20

Contents

Contents Page

Cont.6

DC Contactor - External VA Sensing....................................................................... 3-23

xPower Board - PCB Reference 385851 (Frame 3) .................................3-23

xPower Board – PCB Reference 466701 (Frames 4 & 5) .........................3-23

xExternal Connections (Frame H) ..........................................................3-24

Optional Equipment ................................................................................... 3-25

xFitting the Remote 6901 Operator Station ............................................ 3-25

xSpeed Feedback and Technology Options............................................3-26

xExternal AC Supply EMC Filter Installation ............................................3-27

xEarth Fault Monitoring Systems............................................................3-28

Installation Drawings ................................................................................. 3-29

Converter Installation Drawings .............................................................................3-29

Filter Installation Drawings.....................................................................................3-41

Line Choke Installation Drawings ...........................................................................3-48

Chapter 4 OPERATING THE CONVERTER

Pre-Operation Checks .................................................................................. 4-1

Control Philosophy........................................................................................ 4-2

Start/Stop and Speed Control....................................................................... 4-2

xSelecting Local or Remote Control .........................................................4-3

Reading the Status LEDs ..........................................................................................4-3

Setting-up the Converter ..............................................................................4-4

Calibrating the Control Board..................................................................................4-4

Selecting Speed Feedback .......................................................................................4-5

xSpeed Feedback Option Boards ............................................................4-5

Initial Start-up Routine .................................................................................4-7

Performance Adjustment........................................................................................4-13

xCurrent Loop - The Autotune Feature ...................................................4-13

xSpeed Loop ........................................................................................ 4-13

Starting and Stopping Methods .................................................................4-15

Stopping Methods ................................................................................................. 4-15

xNormal Stop (C3) ...............................................................................4-16

xProgram Stop (B8) ..............................................................................4-18

xCoast Stop (B9)...................................................................................4-19

xStandstill ............................................................................................4-19

xThe Trip Condition.............................................................................. 4-19

Normal Starting Method........................................................................................4-20

Advanced Starting Methods ...................................................................................4-20

xStarting Several Converters Simultaneously ..........................................4-20

xJog ....................................................................................................4-20

xCrawl................................................................................................. 4-20

Contents

Contents Page

Cont.7

Chapter 5 THE OPERATOR STATION

Connecting the Operator Station .................................................................5-1

Controlling the Operator Station.................................................................. 5-1

Control Key Definitions............................................................................................ 5-2

xKeys for Programming the Converter .....................................................5-2

xKeys for Operating the Converter Locally ...............................................5-2

Indications ..............................................................................................................5-3

xOperator Station LEDs ..........................................................................5-3

xOperator Station Alarm Messages .........................................................5-3

The Menu System.......................................................................................... 5-4

The Local Menu ......................................................................................................5-5

xThe L/R Key ..........................................................................................5-5

xThe PROG Key......................................................................................5-5

Navigating the Menu System....................................................................................5-6

Changing a Parameter Value...................................................................................5-6

The Menu System Map ............................................................................................5-7

Menu Shortcuts and Special Key Combinations......................................................... 5-8

xQuick Tag Information.......................................................................... 5-8

xChanging the Stack Size (3-button reset) ................................................5-8

xResetting to Factory Defaults (2-button reset) ..........................................5-9

Special Menu Features ...............................................................................5-10

Selecting a Menu Viewing Level .............................................................................5-10

Selecting the Display Language..............................................................................5-10

Password Protection ..............................................................................................5-11

xTo Activate Password Protection ...........................................................5-11

xTo Deactivate Password Protection.......................................................5-12

How to Save, Restore and Copy your Settings............................................ 5-13

Saving Your Application ........................................................................................5-13

Restoring Saved Settings ........................................................................................5-13

Copying an Application .........................................................................................5-13

Chapter 6 PROGRAMMING YOUR APPLICATION

Programming with Block Diagrams .............................................................6-1

Modifying a Block Diagram .....................................................................................6-1

xSetup and Configuration Modes ............................................................6-1

xMaking and Breaking Function Block Connections.................................. 6-1

xProgramming Rules ..............................................................................6-2

xSaving Your Modifications .....................................................................6-2

Understanding the Function Block Description ..........................................................6-2

xMMI Menu Maps ..................................................................................6-3

Function Block Descriptions..........................................................................6-4

xANALOG INPUTS ................................................................................. 6-5

xANALOG OUTPUTS..............................................................................6-7

xAUX I/O...............................................................................................6-8

Contents

Contents Page

Cont.8

xBLOCK DIAGRAM (MMI only)..............................................................6-13

xCALIBRATION ....................................................................................6-14

xCONFIGURE DRIVE ............................................................................ 6-17

xCURRENT LOOP................................................................................. 6-19

xCURRENT PROFILE .............................................................................6-22

xDIAGNOSTICS ...................................................................................6-23

xDIAMETER CALC. ...............................................................................6-29

xDIGITAL INPUTS ................................................................................. 6-31

xDIGITAL OUTPUTS ............................................................................. 6-34

xFIELD CONTROL ................................................................................ 6-36

xINERTIA COMP................................................................................... 6-40

xINHIBIT ALARMS.................................................................................6-41

xINTERNAL LINKS.................................................................................6-44

xJOG/SLACK .......................................................................................6-48

xMENUS ..............................................................................................6-50

xminiLINK ............................................................................................6-51

xOP STATION ...................................................................................... 6-52

xPASSWORD (MMI only) .......................................................................6-54

xPID ....................................................................................................6-55

xPRESET ...............................................................................................6-59

xRAISE/LOWER.....................................................................................6-61

xRAMPS ...............................................................................................6-63

xSETPOINT SUM 1 ...............................................................................6-68

xSETPOINT SUM 2 ...............................................................................6-70

xSPEED LOOP...................................................................................... 6-72

xSPEED LOOP (ADVANCED)................................................................. 6-76

xSRAMP ...............................................................................................6-78

xSTANDSTILL .......................................................................................6-81

xSTOP RATES ....................................................................................... 6-83

xSYSTEM PORT P3................................................................................ 6-86

x5703 SUPPORT .................................................................................. 6-87

xTAPER CALC....................................................................................... 6-88

xTEC OPTION...................................................................................... 6-90

xTENS+COMP CALC. .......................................................................... 6-91

xTENS+COMP CALC. .......................................................................... 6-93

xTORQUE CALC. ................................................................................. 6-94

xUSER FILTER ....................................................................................... 6-95

Chapter 7 TRIPS AND FAULT FINDING

Trips .............................................................................................................. 7-1

What Happens when a Trip Occurs.......................................................................... 7-1

xConverter Indications ............................................................................ 7-1

xOperator Station Indications.................................................................. 7-1

Resetting a Trip Condition........................................................................................7-1

Contents

Contents Page

Cont.9

Fault Finding................................................................................................. 7-2

Calibration Checks..................................................................................................7-2

Alarm Messages......................................................................................................7-5

xLAST ALARM.........................................................................................7-5

xHEALTH WORD .................................................................................... 7-5

xHEALTH STORE .................................................................................... 7-5

Hexadecimal Representation of Trips........................................................................ 7-6

Power Board LED Trip Information (Frame 4, 5 & H).................................................7-7

Using the MMI to Manage Trips ...............................................................................7-8

xTrip Messages ......................................................................................7-8

xSymbolic Alarm Messages ...................................................................7-11

xSelf Test Alarms ..................................................................................7-11

xSetting Trip Conditions ........................................................................7-11

xViewing Trip Conditions ......................................................................7-12

xInhibiting Alarms ................................................................................7-12

Test Points ............................................................................................................7-12

Chapter 8 ROUTINE MAINTENANCE AND REPAIR

Maintenance ................................................................................................. 8-1

xService Procedures................................................................................8-1

xPreventive Maintenance.........................................................................8-1

Repair ...........................................................................................................8-1

Saving Your Application Data ..................................................................................8-1

Returning the Unit to SSD Drives ..............................................................................8-2

Disposal .................................................................................................................8-2

Technical Support Checks........................................................................................ 8-3

Fuse Replacement (Frame H) ...................................................................................8-4

x590+ 4Q Product (Regenerative)...........................................................8-4

x591+ 2Q Product (Non-Regenerative)................................................... 8-5

Phase Assembly Replacement (Frame H) ..................................................................8-6

Replacing the Fan (Frames 4 & 5) ............................................................................8-8

Chapter 9 CONTROL LOOPS

Principle of Operation ..................................................................................9-1

Current Loop .......................................................................................................... 9-1

xManual Tuning ..................................................................................... 9-2

Speed Loop ............................................................................................................9-4

Field Control........................................................................................................... 9-4

xSet-up Notes.........................................................................................9-4

xCurrent Control .................................................................................... 9-5

xVoltage Control .................................................................................... 9-5

xField Weakening................................................................................... 9-5

xStandby Field........................................................................................ 9-5

Contents

Contents Page

Cont.10

Chapter 10 PARAMETER SPECIFICATION TABLE

Specification Table: Tag Number Order..................................................... 10-2

Parameter Table: MMI Menu Order........................................................ 10-19

Chapter 11 TECHNICAL SPECIFICATIONS

Environmental Details............................................................................................11-1

EMC Compliance.................................................................................................. 11-1

Electrical Ratings - Power Circuit ............................................................................11-2

Power Supply Details .............................................................................................11-3

Auxiliary Power Supply Details................................................................................11-3

AC Line Choke (Frames 1, 2, 3, 4 & 5) ..................................................................11-4

AC Line Choke (Frame H)......................................................................................11-5

External AC Supply (RFI) Filters............................................................................... 11-5

Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5) ................................11-6

Power Semiconductor Protection Fuses (Frame H) ................................................... 11-6

Power Supply Fuses ...............................................................................................11-7

Field Fuses............................................................................................................ 11-7

Earthing/Safety Details .......................................................................................... 11-7

Terminal Definitions (Digital/Analog Inputs & Outputs)............................................11-8

Terminal Information - Power Board (Frames 1, 2, 3, 4 & 5) ...................................11-9

Terminal Information – Control Board.................................................................. 11-12

Terminal Information – Control Board.................................................................. 11-13

Terminal Information – Control Board.................................................................. 11-14

Terminal Information – Control Board.................................................................. 11-15

Terminal Information (Frame H)...........................................................................11-16

Terminal Information – Option Boards .................................................................11-17

Wiring Requirements for EMC Compliance ...........................................................11-17

Wire Sizes and Termination Tightening Torques (Frames 1, 2, 3, 4 & 5).................11-18

Termination Tightening Torque (Frame H) ............................................................ 11-19

Cooling Fans ...................................................................................................... 11-19

Spares List ..........................................................................................................11-20

Chapter 12 CERTIFICATION FOR THE CONVERTER

Requirements for EMC Compliance ............................................................12-1

Minimising Radiated Emissions ..............................................................................12-1

Earthing Requirements...........................................................................................12-1

xProtective Earth (PE) Connections .........................................................12-1

xControl/Signal EMC Earth Connections................................................12-2

Cabling Requirements ........................................................................................... 12-2

xPlanning Cable Runs........................................................................... 12-2

xIncreasing Motor Cable Length............................................................ 12-2

EMC Installation Options.......................................................................................12-3

xScreening & Earthing (cubicle mounted, Class A).................................. 12-3

xStar Point Earthing ..............................................................................12-4

xSensitive Equipment ............................................................................ 12-5

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