SPX Infinity PE45 Series Manuel utilisateur

Rev. 1 August 29, 2014

Tech Services: +1 800 477 8326

Fax: +1 800 765 8326

Order Entry: +1 800 541 1418

Fax: +1 800 288 7031

SPX Hydrauic Technoogies

5885 11th Street

Rockford, IL 61109-3699 USA

spxbotingsystems.com

PE45 INFINITY TORQUE WRENCH SERIES

Operating instruction - Parts List for:

PE45PEE4MPRS

PE45PEE4PRS

PE45YEE4CMPRS

PE45YEE4CPRS

PE45YEE4MPRS

PE45YSS4PRS

PE45LEE4CMPRS

PE45LEE4CPRS

PE45LEE4MPRS

PE45LEE4PRS

PE45PEE4CMPRS

PE45PEE4CPRS

Rev. 1 August 29, 2014

D escr i p ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

 InnitySeriesElectric/HydraulicTorque WrenchPumps. . . . . . . . . . . . . . . . . . 5

ControlValves .........................................................6

SafetySymbolsandDenitions............................................7

SafetyPrecautions .....................................................7

InitialSetup ..........................................................10

OperatingInstructions ..................................................12

PerformanceSpecications..............................................14

GeneralMaintenance ..................................................15

TroubleshootingGuide .................................................18

RepairProcedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

 FuseReplacement ...............................................20

 MotorBrushReplacement .........................................20

 ElectricalCoverandSwitchRemovalandInstallation ....................21

 MotorHousingRemovalandInstallation ..............................21

 Cord,ElectricalSupply ............................................23

 ElectricalBracketAssembly ........................................24

 RollCageRemovalandInstallation ..................................25

 UniversalMotorRemovalandInstallation .............................26

 MotorMountRemovalandInstallation................................28

 ISPAirMotorAdapterRemovalandInstallation ........................28

 MotorShaftSquareKeyRemovalandInstallation.......................29

 PressureLimitingValveRemovalandInstallation .......................29

 SolenoidCoilRemovalandInstallation ...............................3 0

 2-WayCartridgeValveRemovalandInstallation ........................3 1

 2-Position/4-WayValveRemovalandInstallation .......................3 1

 ValveManifoldRemovalandInstallation ..............................3 2

 ReservoirGasketReplacement .....................................3 4

 ThermometerReplacement ........................................3 6

 InletSuctionFilterReplacement ....................................3 6

 ReturnHoseRemovalandInstallation................................3 6

 HighPressureTubeRemovalandInstallation ..........................3 7

TABLE OF CONTENTS

Rev. 1 August 29, 2014

 ValveMountingBlockandGasketRemovalandInstallation ...............3 7

 InletSuctionFittingRemovalandInstallation ..........................3 9

 ConnectorValveRemovalandInstallation.............................3 9

 PumpFittingRemovalandInstallation................................40

 CartridgePumpAssemblyRemovalandInstallation .....................40

 ReservoirCoverRemovalandInstallation .............................41

PartsLists ...........................................................44

Schematics ..........................................................53

HydraulicTechnologiesFacilities..........................................54

DeclarationofConformity ...............................................55

TABLE OF CONTENTS

Rev. 1 August 29, 2014

The Innity Series, Innite Stage Pump (ISP) hydraulic pumps are designed to have a maximum of

690 bar (10,000 psi) at a ow rate of 737 cc/min (45 cu. in/min). All pumps come fully assembled,

less uid, and ready for work.

Figure 1.

PE45 Series Pump

Universal Motor

Theuniversalmotorpump,showninFigure1,offersalightweight

andportablehydraulicpumpoption.Weightcanbeupto40kg(88

lbs).

Universalmotorpumpscomewitha5.7L(1.5Gal)capacity

hydraulicreservoir.

Themotorisa1.3kW(1.8HP)average,115/230VAC(nominal),

50/60Hzsingle-phase.Currentdrawcanbeupto17Ampsat

115Vand8.5Ampsat230Vandthesoundlevelisratedat87-92

dB.Operatingtemperaturesrangeis-25°Cto+50°C(-13°Fto

122°F).(Iftemperaturesareatextremesoftheoperatingrange,

itisrecommendedtousehydraulicuidsthatareratedforthose

temperatures.Itisrecommendedthatyouusethecoolingfan

optionforelevatedambienttemperatureorcontinuousduty.

DESCRIPTION

Innity Series Electric / Hydraulic Torque Wrench Pumps

Rev. 1 August 29, 2014

Tabe 1. Pump Coniguration

Description Motor Contro

Switch

Pendant Use with Vave No.

Equippedwith

2-position/4-way

soenoidvave.

1.3kW(1.3HP)

average50/60Hz,

nomina115VAC,

singe-phase

Remote

motor

SeeFigure

3.SPX

PartNo.

3 000554

Hydrauic

TorqueWrench

2002108

2-position/4-way,

pumpmounted,

soenoidoperated

Vave Function Diagrams

2-position/

4-way

AdvancePosition:

(Soenoid"A")Pressureto"A"port,"B"port

totank

RetractPosition:

(De-energizedSoenoid"A")Pressureto"B"

port,"A"porttotank

NOTE:AportsOPENtotankduringtransi-

tionbetweenvavepositions.

2-position/

2-way

(Ide Vave)

Advanceposition:

IdeVaveCLOSED(S2Energized)

Pressureto"A"port,"B"porttotank

RetractPosition:

IdeVaveCLOSED(S2Energized)

Pressureto"B"port,IdeVaveporttotank

IdePosition:

IdeVaveOPEN(S2De-energized)

"B"porttotank(throughidevave)

CONTROL VALVES

Max. Capacity: 690 Bar (10,000 psi)

Rev. 1 August 29, 2014

Thesafetysignalworddesignatesthedegreeorlevelofhazardseriousness.

DANGER:Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathor

seriousinjury.

CAUTION:Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminoror

moderateinjury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not

avoided,mayresultinpropertydamage.

IMPORTANT:Importantisusedwhenactionorlackofactioncancauseequipmentfailure,eitherimmediate

oroveralongperiodoftime.

WARNING: To prevent personal injury,

• The following procedures must be performed by qualied, trained personnel who are familiar

with this equipment. Operators must read and understand all safety precautions and operating

instructions included with the pump. If the operator cannot read these instructions, operating

instructions and safety precautions must be read and discussed in the operator's native

language.

• These products are designed for general use in normal environments. These products are

not designed for lifting and moving people, agri-food machinery, certain types of mobile

machinery, or in special work environments such as: explosive, ammable, or corrosive.

Only the user can decide the suitability of this product in these conditions or extreme

environments. Hydraulic Technologies will supply information necessary to help make these

decisions. Consult your nearest Hydraulic Technologies facility.

• Safety glasses must be worn at all time by the operator and anyone within sight of the unit.

Additional personal protection equipment may include: face shield, goggles, gloves, apron,

hard hat, safety shoes, and hearing protection.

• The owner of this tool must ensure that safety-related decals are installed, maintained, and

replaced if they become hard to read.

• Shut OFF the motor before opening any connections in the system.

Pump

WARNING: To prevent personal injury,

• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with

the internal high pressure relief valve. Creating pressure beyond rated capacities can result

in personal injury.

• Retract the system before adding uid to prevent overlling the pump reservoir. An overll

can cause personal injury due to excess reservoir pressure created when tools are retracted.

SAFETY PRECAUTIONS

SAFETY SYMBOLS AND DEFINITIONS

Rev. 1 August 29, 2014

Electric Motor

WARNING: To prevent personal injury,

• Electrical work must be performed and tested by a qualied electrician per local

directives and standards.

• Disconnect the pump from the power supply and relieve pressure before removing the

motor case cover or performing maintenance or repair.

• Check the total amperage draw for the electrical circuit you will be using. For example:

Do not connect a pump that may draw 25 amps to a 20 amp fused electrical circuit.

• Never use an ungrounded power supply with this unit.

• Changing the voltage is an involved and, if incorrectly performed, hazardous procedure.

Consult the manufacturer for specic information before attempting rewiring.

• Wire pump motors for counterclockwise rotation when viewed from the shaft end of

the motor.

• Do not attempt to increase the power line capacity by replacing a fuse with another

fuse of higher value. Overheating the power line may result in re.

• Exposing electric pumps to rain or water could result in an electrical hazard.

• Avoid conditions that can cause damage to the power cord, such as abrasion, crushing,

sharp cutting edges, or corrosive environment. Damage to the power cord can cause

an electrical hazard.

Hoses

WARNING: To prevent personal injury,

• Before operating the pump, tighten all hose connections using the correct tools. Do

not overtighten. Connections should be only secure and leak-free. Overtightening can

cause premature thread failure or high pressure ttings to split at pressures lower

than their rated capacities.

• Should a hydraulic hose rupture, burst, or need to be disconnected, immediately shut

off the pump and shift the control valve twice to release pressure. Never attempt to

grasp a leaking hose under pressure with your hands. The force of escaping hydraulic

uid could cause serious injury.

• Do not subject the hose to potential hazard, such as re, sharp surfaces, heavy impact,

or extreme heat or cold. Do not allow the hose to kink, twist, curl, or bend so tightly

that the uid ow within the hose is blocked or reduced. Periodically inspect the hose

for wear, because any of these conditions can damage the hose and possibly result in

personal injury.

• Do not use the hose to move attached equipment. Stress can damage the hose and

possibly cause personal injury.

• Hose material and coupler seals must be compatible with the hydraulic uid used.

Hoses also must not come in contact with corrosive material such as creosote-

impregnated objects and some paints. Consult the manufacturer before painting a

hose. Never paint the couplers. Hose deterioration due to corrosive materials may

result in personal injury.

SAFETY PRECAUTIONS CONTINUED

Rev. 1 August 29, 2014

Tools

DANGER: To prevent serious personal injury or death,

• This pump is designed for torque wrench applications and should never be used for

lifting loads.

• Do not exceed rated capacities of the tools. Excess pressure may result in personal

injury.

• Read and understand all safety and warning decals and instructions for devices

attached.

• Inspect each tool and coupler before each shift or usage to prevent unsafe conditions

from developing.

• Do not use tools if they are damaged, altered or in poor condition.

• Do not use tools with bent or damaged couplers or damaged port threads.

• Avoid pinch points or crush points that can be created by the tool.

• Never use extreme heat to disassemble a hydraulic tools. Metal fatigue and/or seal

damage will result and can lead to unsafe operating conditions.

• The guide cannot cover every hazard or situation so always do the job with SAFETY

FIRST.

IMPORTANT

• Keep the tool clean at all times.

• Use an approved, high-grade pipe thread sealant to seal all hydraulic connections.

PTFE tape can be used if only one layer of tape is used and it is applied carefully (two

threads back) to prevent the tape from being pinched by the coupler and broken off

inside the pipe end. Any loose pieces of tape could travel through the system and

obstruct the ow of uid or cause jamming of precision-t parts.

• Always use protective covers on disconnected quick couplers.

SAFETY PRECAUTIONS CONTINUED

Rev. 1 August 29, 2014

1. Removeallpackingmaterialsfromtheassembledunit.

2. Inspecttheunituponarrival.Thecarrier,notthemanufacturer,isresponsibleforanydamage

resultingfromshipment.

Filling the Pump Reservoir

Mostpumpsareshippedwithouthydraulicuidinthereservoir.Hydraulicuidmayhavebeenshipped

inaseparatecontainer,butifhydraulicuidisneeded,useonlyapprovedPowerTeamhydraulic

uidratedat47cSt@38°C(215SUS@100°F).Iflowtemperaturerequirementsareneeded,use

hydraulicuid5.1cSt@100°C(451cSt@-40°C).

1. Cleantheareaaroundthefillercaptoremovedebris.Debrisinthehydraulicfluidcandamagethe

polishedsurfacesandprecision-fitcomponentsofthispump.

2. Removethefillercapandinsertacleanfunnelwithafilter.

3 . Fillthereservoirwithhydraulicfluidto1.3–3.8cm(0.5–1.5in.)fromthecoverplateortofillline.

4. Replacethefillercap.Verifythebreather-holeisopen,ifapplicable.

Hydraulic Connections

1. Cleantheareasaroundthefluidportsofthepumpandtools.

2. Cleanallhoseends,couplersorunionends.

3 . Removetheprotectivecoversfromthehydraulicfluidoutlets.

4. Connectthehoseassemblytothehydraulicfluidoutlet,andcouplethehosetothetool.

Electric Motor Operation

1. RefertoTable2.MinimumRecommendedGaugeTable.Connectthemotortoapowersupply.

Neverrunthemotoronlong,lightgaugeextensioncords.

Caution: To prevent equipment damage,

• The correct voltage is required for the pump to operate. Verify the voltage rating on the pump

motor name plate matches the outlet or power source you are using. Low voltage may cause:

an overheated motor; a motor that fails to start under load; motor surging when trying to

start; or a stalled motor before maximum pressure is reached.

• Check the voltage at the motor with the pump running at full pressure.

2. Startthepumpandshiftasrequired.

3 . Turnoffthepumpwhennotinuse.

INITIAL SETUP

Ce manuel convient aux modèles suivants

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