SPX OTC 1877 Manuel utilisateur

Parts List &

Operating Instructions

for:

Form No. 102704

1877

Oil Filter Crusher

Heavy Duty

Parts List & Operating Instructions

Item

No. Part

No. No.

Req'd Description

1311029 2 Foot Angle

2310849 1 Angle

310080 6 Hex. Hd. Cap Screw (1/2-13 x 1-1/4" lg.)

410208 6 Hex Nut (1/2-13)

510249 8 Lockwasher (for 1/2" bolt)

648635 2 Upright Assembly

7210195 2 Barbed Hose Fitting

8217800 8 Locknut (3/4-16; Torque to 300/320 ft. lbs.)

953733-BL2 1 Bottom Plate

10 311031-WH2 4 Rod

12 311050 1 Warning Decal

13 311051 1 Decal

14 306519 1 Hydraulic Hose

15 10079 2 Hex Hd. Cap Screw (1/2-13 UNC x 1" lg.)

16 62368 2 Mounting Bracket

17 218229-BL2 1 25 Ton Ram

18 62370-BL2 1 Shield Assembly

19 14726 6.75 Ft. Plastic Tube (1/4 dia.)

20 218228 1 Air Hydraulic Pump

21 12331 14 Hex Hd. Cap Screw (5/16-18 x 2-1/4" lg.)

22 13116 15 Locknut (5/16-18)

23 15349 4 Pop Rivet

24 48562 1 Plate

25 48638-BL2 1 Angle Bracket

26 10197 2 Hex Nut (10-24)

27 17598 2 Screw (10-24 x 5/8" lg.)

28 10241 2 Lockwasher (#10)

29 11089 2 Washer (#10)

30 217732 1 Mounting Bracket

31 15042 1 Straight Fitting

32 311026 1 Control Valve

33 15045 190°Elbow Fitting

34 218213 2 Bearing Strip

Parts Included But Not Shown

218367 1 Bearing Strip

311030 1 Threaded Adapter

48637-BL2 1 Top Plate

216703 1 Decal

10009 2 Hex Hd. Cap Screw (1/4-20 x 3/4 lg.)

10199 2 Hex Nut (1/4-20)

11858 1 Hex Hd. Cap Screw (5/16-18 x 7/8 lg.)

10245 2 Lockwasher

10246 1 Lockwasher

12719 4 Flat Washer

219665 1 Angle

311921 1 Bracket

10257 1 Washer (5/16 Bolt)

Shaded area reflects

lastrevisionsmadeto

this form.

Parts List & Operating Instructions Form No. 102704

Safety Precautions

WARNING: To help prevent personal injury,

•Read and follow the operating instructions supplied with the pump and cylinder.

•Wear eye protection that meets ANSI Z87.1 and OSHA standards.

•Center the oil filter over the center pin in the counterbore. The filter's open end (sealing side) must

be facing down toward the drain holes.

•Donotopentheshielduntilthecycleiscompleteandthepumpshutsoff.Donotremoveormodify

the shield.

•Regularly inspect hoses for signs of wear or stress. If a hydraulic hose ruptures, immediately shut

OFF the pump.

•Keep tie rod nuts torqued at 300-320 ft. lbs.

•Keep override switch in working order.

•Handle crushed filter carefully. Sharp edges can scratch, cut, or puncture skin.

Assembly

1. Placethepumponthepumpmountingbracket.Threadfourself-tapping

screws (provided) through the underside of the bracket into the pump

reservoir.

2. Removethenutsandferrelsfromthetwoairfittingsonthecontrolvalve.

Slideonenutandferrelontotheairhosemarkedwithshrinkwrap,and

insert that hose into the 90°fitting on the bottom of the control valve.

Holdingthehosesnugagainstthefitting,tightenthenuttocrimpthehose

to the fitting. See Figure 1. Slide the other nut and ferrel on the other air

hose,andinsertthathoseintothestraightfittingonthesideofthecontrol

valve. Tighten the nut.

3. Align the control valve bracket with the slots in the pump mounting

bracket. Loosely fasten the control valve to the mounting bracket using

two 5/8" screws inserted through the brackets and fastened with flat

washers, lockwashers, and nuts.

4. Position the control valve so the tab on the shield fully engages the

overrideswitchwhentheshieldisclosed.Tightenthescrewsassembled

in Step 3.

5. Using a wrench, turn the 90°fitting on the pump toward the

cylinder. See Figure 2.

6. Apply pipe sealant or one layer of teflon tape to the threads

on one end of the hydraulic hose. Important: Carefully

applyonlyonelayerofteflontape,leavingthefirstthread

exposed.Loosepieces oftapecouldbepinchedandbroken

off inside the pipe end, causing the tape to travel through the

system and possibly obstruct oil flow.

7. Removetheplasticplugsfromtheramandpump.Threadthe

end of the hose with the teflon tape into the ram. Attach the

other hose end to the 90°swivel on the pump.

8. Thread the two barbed hose fittings into the bottom plate.

9. Cycle the unit once and check the oil level in the pump

reservoir.

Parts List & Operating Instructions

Maintenance

1. Maintain the oil level in the pump reservoir according to the operating instructions included with the pump.

2. Regularly inspect the hoses for signs of wear or stress, and replace as needed.

3. Keep the tie rod nuts torqued at 300-320 ft. lbs.

4. Keep the override switch in working order.

Operating Instructions

1. Place an approved waste oil container under the drain

holes of the Oil Filter Crusher .

2. Connect the pump to shop air regulated at 90-125 PSI

maximum.

3. Lift the ram shield and center the oil filter over the center

pin in the counterbore. The filter's open end (the sealing

area containing the o-ring) must be facing down toward

the drain holes. When the oil filter is crushed, the oil will

flow through the drain holes.

4. Close the ram shield and press the start button on the

pump. The pump will build pressure and, when the cycle

is complete, automatically shut off and release pressure.

Donotopentheshielduntilthecycleiscompleteand

the pump shuts off. If it is necessary to interrupt the

cycle,pullthestartbuttonout.Thepumpwillstopand the

ram will retract.

5. Opentheramshieldand remove the crushed filter,being

careful not to scratch, cut, or puncture your skin on the

filter's sharp edges. If the o-ring was separated from the

filter during the crushing process, dispose of the o-ring

also.

6. Recycleordisposeofwasteoilandoilfiltersaccordingto

local, state, and federal regulations.

MODEL F

AIR HYDRAULIC PUMP

Maximum Capacity: 10,000 PSI

Form No. 101658

Parts List for:

218228

12, 3, 4 5

1250490 1 Decal

2250968 2 Rd. Hd. Machine Screw (#10-24 X 1-1/4" Lg.)

311108 2 External Tooth Washer

410197 2 Hex. Machine Screw Nut

510470 1 Adapter Union

6250952 1 Pipe Plug ( 3/8 NPTF)

7*33853 1 Reservoir Gasket

810164 2 Rd. Hd. Machine Screw (#10-24 X 3/8 Lg.)

958263BK2 1 Shroud

10 251689 1 Filler/Breather Cap

11 *10273 1 O-ring (13/16 X 5/8 X 3/32)

12 64767 1 Pump Body

13 17428 4 Soc. Hd. Cap Screw (1/4-20 UNC X 3-1/2" Lg.)

14 305494 1 Decal

15 61243 1 Reservoir

16 250463 1 90° Elbow Fitting

17 15457 1 90° Elbow Fitting

Item Part No.

No. No. Req’d Description

Part numbers marked with an asterisk (*) are contained in Repair Kit No. 300889.

1250804 2 90° Elbow Fitting

2250463 2 90° Elbow Fitting

314281 1 Ft. Tubing (See schematic on Sheet 2 of 3 for approx. lengths.)

4211060 6 Screw (#9-15 X 1" Lg.; Torque to 25/30 in. lbs.)

610623 1 Service Fitting Tee

7250385 1 90° Elbow Fitting

8250726 1 Straight Fitting

9350485 1 Air Operated Valve

10 13864 1 90° Elbow Fitting

11 14538 1Tee

12 11434 2 Cap Screw (10-24 UNC X 1/2 Lg.)

13 11089 2 Flat Washer (#10 bolt)

14 147266.75 Ft.Tubing

15 206553 .08 Ft Heat Shrink

16 9641 1 Pressure Switch Assembly (See Form No. 102910.)

PARTS INCLUDED BUT NOT SHOWN

211060 4 Screw (#9-15 X 1" Lg.; Torque to 25/30 in. lbs.;

For pump mounting purposes only)

Item Part No.

No. No. Req’d Description

1234

Parts List Form No. 101658

BASIC PUMP ASSEMBLY

TOP VIEW

Apply

permatex

between

gasket

and

coverplate.

AIR/HYDRAULIC SCHEMATIC

1420965BK2 1 Cover Plate

2250725 1 Straight Fitting

311151 6 Cap Screw (10-24 UNC X 1-1/4" Lg.; Torque to 50/60 in. lbs.)

458685 1 Release Valve Body

5421239 1 Release Valve

Item Part No.

No. No. Req’d Description

Sheet No. 2 of 3

Rev. 7 Date: 3 April 2001

BASIC PUMP ASSEMBLY

SECTION A-A

12See

Detail "A"

4, 5

678

9, 10

11 12

1516

21; See

Detail "B"

32,

41 42

43 44 45

DETAIL "B"

Refer to any operating instructions included with this product for detailed information about operation,

testing, disassembly, reassembly, and preventive maintenance.

Items found in this parts list have been carefully tested and selected. Therefore: Use only genuine

OTC replacement parts!

Additional questions can be directed to our Technical Services Department.

134757 1 Release Piston

2*208144 1 O-ring

(1-1/8" X 7/8 X 1/8; Apply lubricant)

334378 1 Check Valve Body

4*250638 1 Screen

5*11088 2 Retaining Ring

6*12522 2 O-ring (3/8 X 1/4 X 1/16; Urethane)

7*11841 1 O-ring (1-5/8" X 1-3/8" X 1/8)

8*351021 1 Gasket

9*10442 1 Copper Washer (3/8 X 1/4 X 1/32)

10 10002 1 Soc. Hd. Cap Screw

(1/4-20 X 3/8 Lg.;

Torque to 90/110 in. lbs.)

11 *10445 1 Compression Spring

12 *10423 1 Steel Ball (9/32 dia.)

13 21278 1 Relief Valve Assembly

(Set at 10,000/10,700 PSI; Apply

loctite 592 [Power Team #905516] or

equiv. & torque to 150/170 in. lbs.)

14 45278 1 Piston Cylinder

(Torque to 90/100 ft. lbs. oiled.)

15 *10375 1 Steel Ball (1/4 dia.)

16 *10261 1 Soft Copper Washer

17 308893 1 Filter Adapter

(Torque to 40/50 ft. lbs. oiled.)

18 214578 1 Filter

19 214586 1 Retaining Ring (Internal)

20 *10263 1 Soft Copper Washer

21 *13934 1 U-cup & Backup

22 *304295 1 Retainer (Note: See “INSTRUCTIONS

FOR RETAINER REPLACEMENT” on

back sheet 3 of 3.)

23 *17429 2 Backup Ring

24 *13938 1 Compression Spring

25 28226 1 Piston

26 203143 1 Bumper

27 210994 1 Spring Guide

28 37434 1 Air Cylinder (NOTE: Locate groove

on upper half (top) of pump with

chamfered tube end towards rear

head as shown.)

29 *12692 1 Compression Spring

30 *211052 1 O-ring (.900 X .706 X .097)

31 305475 1 Exhaust Valve Stem

32 *10241 3 Lockwasher (#10)

33 211054 3 Soc. Hd. Cap Screw

(#10-24 X 1/2 Lg.;

Torque to 50/55 in. lbs.)

34 33822 1 End Piston Plate

35 *28183 1 Piston Poppet

36 *205679 1 Compression Spring

37 *205674 1 Flat Hd. Screw (#8-32 X 3/8 Lg.;

Torque to 12/18 in. lbs.)

38 37468 1 Rear Head

39 *216296 1 Screen

40 250461 1 Muffler

41 *28239 1 Gasket

42 52390 1 Piston Body

43 *14265 2 Piston Seal

44 *251835 2 O-ring (2-1/2" X 2-5/16" X 3/32)

45 *10276 1 O-ring (1" X 3/4 X 1/8)

46 *10272 1 O-ring (3/4 X 9/16 X 3/32)

Item Part No. Item Part No.

No. No. Req’d Description No. No. Req’d Description

Parts List Form No. 101658

Sheet No. 3 of 3

Rev. 7 Date: 3 April 2001

DETAIL "A"

128227 1 Release Valve

2*10266 1 O-ring (3/8 X 1/4 X 1/16)

3*13944 1 Compression Spring

434377 1 Retainer Poppet

5*15279 1 O-ring (1/2 X 3/8 X 1/16)

613937 1 Dowel Pin (NOTE: Place

tapered end toward ball.)

729037 1 Release Valve Poppet

8*14443 1 Steel Ball

9209736 1 Ball Retainer

10 13959 1 Compression Spring

Part numbers marked with an asterisk (*)

are contained in Repair Kit No. 300889.

Item Part No.

No. No. Req’d Description

Note: Shaded areas

reflect last revision(s)

made to this form.

Part numbers marked with an asterisk (*)

are contained in Repair Kit No. 300889.

INSTRUCTIONS FOR RETAINER REPLACEMENT

Your pump's retainer is locked into place by one of the two following methods. Determine which method was

used on your pump's retainer, then follow the appropriate steps to remove the old and install and stake the

new.

Method 1 - Retainer shows no sign of stake marks

1. This retainer has been locked in place with a Loctite product. To replace it, a moderate amount of heat needs to

be applied to the cylinder nut (in the area of the retainer) to soften the existing Loctite allowing it to be removed.

2. Install the new retainer into the cylinder nut and torque to 80/100 in. lbs. Note: Do not use a Loctite product

this time but stake the new retainer in place according to instructions in Step 3.

3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut

and stake the new retainer in two places approximately 180° apart.

Method 2 - Retainer has two stake marks in the seam between the retainer and the cylinder

nut

1. For replacement of this retainer, the stake marks must be removed. Using a 1/8" or larger diameter drill bit,

remove the existing stakes by drilling a short distance into the stake marks. Remove the retainer.

2. Install the new retainer into the cylinder nut and torque to 80/100 in. lbs.

3. To lock retainer into place, use a center punch positioned in the seam between the retainer and the cylinder nut

and stake the new retainer in two places approximately 180° apart.

NOTE: Do not stake in the old stake marks.

Retainer

Cylinder nut

No stake marks

Stake marks

Thread seam

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