Spraying Systems TeeJet TECHNOLOGIES BoomPilot Manuel utilisateur
BOOMPILOT®
INSTALLATION MANUAL
Automatic boom section control installation manual
for use with Müller Spraydos w/Matrix® Pro
Safety information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety
requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The BoomPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the BoomPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The BoomPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and
work related results.
Disengage BoomPilot before operating on public roads or when not in use to prevent loss of vehicle control.
Table of contents
REQUIRED COMPONENTS 1
PRINCIPLE OF OPERATION 3
INSTALLATION 3
1. INSTALLING THE SPRAYDOS ADAPTER CABLE.................................................................................................................................... 3
2. MOUNT & CONNECT ABSC ADAPTER BOX............................................................................................................................................ 6
3. DISCONNECT & RECONNECT SPRAYDOS ADAPTER CABLES......................................................................................................... 7
4. CONNECT POWER/CAN/DATA CABLE TO BOOMPILOT ADAPTER CABLE................................................................................. 7
5. CONNECTING TO POWER............................................................................................................................................................................. 8
Optional Battery Cable...................................................................................................................................................................8
6. RECOMMENDED ELECTRONICS INSTALLATION ................................................................................................................................. 8
7. COMPLETE ELECTRONIC INSTALLATION ............................................................................................................................................... 8
SYSTEM CHECK 9
Check AUTOMATIC mode:............................................................................................................................................................9
Müller Spraydos:....................................................................................................................................................................9
Matrix Pro:..............................................................................................................................................................................9
Check MANUAL mode:..................................................................................................................................................................9
Müller Spraydos:....................................................................................................................................................................9
Matrix Pro:..............................................................................................................................................................................9
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020-041-UK R6
BoomPilot®
REQUIRED COMPONENTS
Unpack the installation kit and identify the required parts for your installation.
Item Part Number Description Quantity
A 90-xxxxx* Matrix Pro guidance controller kit ....................................................................................................................................1
B 45-05845 Power/CAN/data cable ....................................................................................................................................................1
C 199-263 BoomPilot adapter cable..................................................................................................................................................1
D 902-361 ABSC adapter box...........................................................................................................................................................1
E 903-326 Müller Spraydos adapter cable (with COBO power), 5 sections......................................................................................1
903-325 Müller Spraydos adapter cable (with COBO power), 7 sections......................................................................................1
903-327 Müller Spraydos adapter cable (with COBO power), 9 sections......................................................................................1
F 020-041 Installation manual, Müller Spraydos...............................................................................................................................1
G 98-05243 Matrix Pro BoomPilot setup guide ...................................................................................................................................1
*Part number is dependent on kit contents
Item Part # Description Illustration
A
Part
number is
dependent
on kit
contents
Matrix Pro guidance controller kit Matrix Pro 570G Matrix Pro 840G
B 45-05845 Power/CAN/data cable
POWER IN
CAN
RS-232
Power/DATA
45-05626
C 199-263 BoomPilot adapter cable
B A
B A A B
D 902-361 ABSC adapter box
AUTMATIC
BOM SECTION
CONTROL
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BoomPilot®
Item Part # Description Illustration
E
903-326 Müller Spraydos adapter cable (with
COBO power), 5 sections
903-325 Müller Spraydos adapter cable (with
COBO power), 7 sections
903-327 Müller Spraydos adapter cable (with
COBO power), 9 sections
F 020-041 Installation manual, Müller Spraydos
G 98-05243 Matrix Pro BoomPilot setup guide
Figure 1: System diagram
POWER IN
CAN
RS-232
Power/DATA
45-05626
45-05845 3.3 m
Power/CAN/data cable
(included with FieldPilot
and BoomPilot kits)
10A fuseto RS-232
CAN
Tilt gyro
module (TGM)
TGM harness
Power
45-05625
45-05625 Power cable, COBO
(included with Matrix Pro kits)
NOT NEEDED WITH BOOMPILOT
AUTMATIC
BOM SECTION
CONTROL
B A
B A
A B
Matrix Pro 570 Matrix Pro 840
Existing system
Not needed
BoomPilot
Optional accessory
Power connector,
ABSC adapter box
Müller SPRAYDOS adapter cable
903-326, 5 sections
903-325, 7 sections
903-327, 9 sections
902-361
ABSC adapter box
Power connector
Müller SPRAYDOS
SPRAYDOS controller
Machine connector
(from sprayer)
199-263
BoomPilot adapter cable
Machine connector
(from ABSC adapter box)
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020-041-UK R6
BoomPilot®
PRINCIPLE OF OPERATION
The BoomPilot system controls the sections valves according to the GPS position. The GPS makes it possible to avoid overlaps or skips.
The ABSC (automatic boom section control) box is designed for switching active high when spraying. This means that a 12V signal is issued
to control the corresponding section valve.
The ABSC box is connected in parallel with the controller section switches.
The BoomPilot controls the section valves in automatic mode, and the controller section switches should be set to off unless the operator
wants to override the auto mode and thus force spraying.
The BoomPilot monitors the controller section switches that controls the valves in manual mode. The the Master switch can be used both in
automatic mode as well as in manual mode.
Figure 2: Principle of operation
ABSC box
Controller Section Switch
Valve
INSTALLATION
If there are questions concerning the installation of the BoomPilot system on this vehicle, or due to the changes in component
specications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet
Customer service representative for clarication before installation. TeeJet Technologies is not responsible for misuse or incorrect
installation of the system.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T INTERFERE WITH THE MANY
MOVING PARTS OF THE MACHINE!
1. INSTALLING THE SPRAYDOS ADAPTER CABLE
To get electrical contact with the sections and the Master switch in the Spraydos, it’s necessary to install the adapter cable (E), in the
Spraydos controller. This is a critical operation and must only be conducted of persons with the necessary skills.
The adapter cable can only be installed in Spraydos controllers where
the connector between the processor board and the main board is a
‘Low-prole’ type (see picture on left).
In case the Spraydos controller is damaged during the installation, it’s on
the buyers sole risk and therefore the buyer is not entitled to any form for
compensation.
Figure 3: Spraydos adapter cable
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BoomPilot®
1. Unscrew the top and bottom endplate of the Spraydos controller.
2. Pull carefully the keypad incl. The circuit board out of the prole
until you can see the buzzer in the bottom of the prole. Be care
full, the wires are just long enough to make it possible to unscrew
the buzzer from the prole.
NOTE: Not all Spraydos controllers has the buzzer fastened as
shown, some has it placed on the circuit board.
Figure 4:
3. Pull off the black plastic caps on the switch’s and unscrew all the
small nuts.
4. Turn the unit around and unscrew the two 3 mm screws, which
connect the circuit board with the keypad in the top of the
controller.
Figure 5:
5. Lift the keypad and pull the controller ex cable carefully out of
the connector.
Figure 6:
6. Drill a 7 mm hole in the bottom plastic end plate between the
power cable gland and the rear edge of the end plate.
7. Make a 1.5 mm gab as shown on the picture.
Figure 7:
8. Place the free wires of the Spraydos adapter cable one by one in
the hole and pull the cable trough as shown..
Figure 8:
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020-041-UK R6
BoomPilot®
9. Fasten the adapter with a cable strip (POS 1).
Figure 9:
10. To protect the controller ex cable against the sharp ends shown
on the picture, it’s necessary to cut these [A]. Cut 14 ends with a
sharp suitable tool.
Figure 10:
11. Place the protection plastic plate [B] with the adhesive tape as
shown on the picture.
Figure 11:
12. Connect the small adapter circuit board to the keypad at cable
connector as shown on the picture.
Figure 12:
13. Connect the small adapter circuit board to the controller board.
Make sure the connectors are correct positioned and fully
connected.
Figure 13:
14. Place the adapter cable wires inside the controller.
Figure 14:
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BoomPilot®
15. Place the ex cable inside the controller.
16. Mount the keypad again.
Figure 15:
17. Be care full when the keypad is mounted in the prole again.
There is a risk for damaging the ex board.
18. Assemble the controller again and connect the system as shown
in the system overview drawing.
Figure 16:
2. MOUNT & CONNECT ABSC ADAPTER BOX
1. Mount ABSC adapter box (D) as shown where LED’s can be seen for troubleshooting.
2. Connect BoomPilot adapter cable (C) to ABSC adapter box (D).
Figure 17: Connect ABSC adapter box
AUTMATIC
BOM SECTION
CONTROL
B A
B A A B
D
C
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020-041-UK R6
BoomPilot®
3. DISCONNECT & RECONNECT SPRAYDOS ADAPTER CABLES
The ABSC adapter box (D) ties into the existing system’s connection between the Müller Spraydos rate controller and ow control harness.
1. Disconnect existing connection at the bottom of the Müller Spraydos console.
2. Connect ABSC adapter box (D) to Müller Spraydos console.
3. Connect existing Müller Spraydos cable to ABSC adapter box (D).
Figure 18: Disconnect existing connection
Disconnect
existing cable
from console
Figure 19: ABSC adapter box to Müller Spraydos console Existing Müller Spraydos cable to ABSC adapter box
Connect
ABSC box
AUTMATIC
BOM SECTION
CONTROL
Connect
existing cable
4. CONNECT POWER/CAN/DATA CABLE TO BOOMPILOT ADAPTER CABLE
Connect Power/CAN/data cable (B) to BoomPilot adapter cable (C).
Figure 20: Connect power/CAN/data cable to BoomPilot adapter cable
POWER IN
CAN
RS-232
Power/DATA
45-05626
Power/CAN/Data Cable
BoomPilot adapter cable
B A
B A A B
B
C
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BoomPilot®
5. CONNECTING TO POWER
The power supply must be strong enough to operate the Section and Master valves. The total current will depend on the used valve type.
Warning: When connecting the system to 12V power it’s very important that the polarity is correct, if not the system will be damaged.
Figure 21: COBO cable
+-
15/30
82
31
+12V (15/30) +12V (15/30) Ground (31)Ground (31)
Optional Battery Cable
If a power connector (Socket) isn’t available in the tractor cabin, a optional battery cable can be used (PN 96ET14).
6. RECOMMENDED ELECTRONICS INSTALLATION
The control console can be mounted to the operator’s preference. The GPS antenna should be mounted in the center on top of the cab on a
metal surface of at least 10 cm square.
Figure 22: Recommended electronics installation
Console
GPS
7. COMPLETE ELECTRONIC INSTALLATION
Refer to the Matrix Pro BoomPilot Setup Guide for further instructions on setting up and using your Matrix Pro for ABSC.
If not using a Matrix Pro, please refer to the owner’s manual supplied with the guidance system to complete the electronic installation and
setup.
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6
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