SPIDER HSN 02 Manuel utilisateur

R O T A R Y S L O P E M O W E R

Operation manual

Winch HSN 02

original Operation manual

Revision 10-04-01-2018

DVOŘÁK –svahové sekačky, s.r.o.

Pohled 277, 582 21 Pohled

Czech Republic

Tel: +420 564 036 099

Mail: [email protected]

Web: www.spider-cz.com

Operation manual - Winch HSN02 
 
/ 19 rev. 07-22-08-2016 
 
 
CONTENTS: 
INTRODUCTION ...........................................................................................................3 
CONFORMITY CERTIFICATE ......................................................................................4 
PRODUCT DESCRIPTION............................................................................................5 
PROHIBITED USE ........................................................................................................5 
PRODUCT IDENTIFICATION........................................................................................5 
SAFETY INSTRUCTIONS.............................................................................................6 
SAFETY DECALS.........................................................................................................7 
WINCH/MACHINE DELIVERY......................................................................................7 
PROTECTIVE AND SAFETY ELEMENTS OF THE WINCH.........................................8 
WINCH INSTALLATION ON A MOWER.....................................................................8 
CONTROLLERS..........................................................................................................8 
WORKING WITH THE WINCH....................................................................................9 
ANCHORING...............................................................................................................9 
ANCHORING PROCEDURE.....................................................................................10 
CUTTING...................................................................................................................11 
EMERGENCY SITUATIONS DURING WINCH OPERATION...................................12 
TECHNICAL SPECIFICATION..................................................................................13 
BASIC TECHNICAL SPECIFICATIONS...................................................................13 
WINCH MAINTENANCE ...........................................................................................13 
MAINTENANCE CHART...........................................................................................14 
MAINTENANCE OF THE HYDRAULIC CIRCUIT.....................................................14 
CHECKING AND REFILLING OIL ............................................................................14 
GEAR MAINTENANCE.............................................................................................15 
ROPE MAINTENANCE .............................................................................................15 
LINKING THE SNAP HOOK .....................................................................................16 
MOUTING THE ROPE ON THE WINCH DRUM .......................................................16 
WINCH CLEANING...................................................................................................16 
TORQUE....................................................................................................................16 
TROUBLESOOTING.................................................................................................17 
AFTER SEASON MAINTENANCE ...........................................................................17 
DISASSEMBLY AND LIQUIDATION........................................................................17 
WARRANTY CONDITIONS, SERVICE, SPARE PARTS..........................................18 
 
 

Operation manual - Winch HSN02

3 / 19 rev. 07-22-08-2016

1. INTRODUCTION

Thank you for purchasing the stabilizing hydraulic winch HSN 02 (further referred to as “winch”).

The winch was designed as an accessory for SPIDER ILD01 and SPIDER ILD02 radio-controlled slope mowers

(further referred to as “mower” or “machine”) and increases the possibility of their application. The meaning of

the word “machine” further in the text will be “SPIDER mower equipped with a winch”.

This manual describes proper operation of the winch.

Your dealer provides you with this Operation manual, which is an inseparable part of the machine. Get

acquainted with this Manual while taking over the delivery of your machine and make sure you fully understand

everything you need to know.

Should you have difficulties understanding any part of this Manual, don’t hesitate and contact your local dealer

in order to find explanation. Full understanding of and complying with all instructions in this Manual are the

basic preconditions for your safe work with this machine.

The manufacturer reserves the right to make modifications to the product and the accompanying documentation

without a prior notice of such a change and without undertaking any obligation or liability.

The manufacturer –company DVORAK –svahove sekacky s.r.o. –does not recognize or bear responsibility

for any damage cause by the neglect of this Operation manual.

In several places this Manual contains instructions for safe work. If the text includes such an instruction, then

the instruction is marked by the following WARNING symbol:

Warning against a highly probable danger of severe injury or life threat

if appropriate instructions are not followed.

other symbols:

Provides useful information.

No part of this document may be further reproduced without a prior written consent.

Operation manual - Winch HSN02

4 / 19 rev. 07-22-08-2016

2. CONFORMITY CERTIFICATE

DECLARATION OF INCORPORATION OF

PARTLY COMPLETED MACHINERY

We manufacturer

DVOŘÁK – svahové sekačky s.r.o.

Pohled 277, 582 21 Pohled

VAT ID: 26013797

declare that the product

name:

Stabilizing hydraulic winch

model:

HSN02

design for:

Stabilization of mower on a slope

serial number:

fullfils all the essential requirements of Directive and the technical documentation

is compiled in accordance with part B of Annex VII of

2006/42/EC –machinery

List of technical standards,

specification and

harmonised norm used for

review of its conformity

EN ISO 14120, EN ISO 12100, ISO 11 684, EN ISO

4413

Description

Parameter

Unit

Value

rope diameter

rope length

The manufacturer undertakes totransmit, inresponse to areasoned request

by the national authorities, relevant information on the partly completed

machinery.

Machinery equipment –stabilizing hydraulic winch HSN02 must not be put

into service until the final machinery into which it is to be incorporated has

been declared.

The person authorised to compile the

technical file

Jakub Trachtulec

DVOŘÁK – svahové sekačky s.r.o.

Pohled 277

582 21 Pohled

In Dvorce on 1.6.2016

……………………………………

Lubomír Dvořák, CEO

Operation manual - Winch HSN02

5 / 19 rev. 07-22-08-2016

3. PRODUCT DESCRIPTION

The winch was designed as an accessory to a SPIDER slope mower. The winch is a stabilizing device, which

improves the mower stability on slope, prevents the mower from sliding downhill and reduces lawn erosion.

4. PROHIBITED USE

The winch must not be used:

-if any part of the winch is damaged or shows signs of significant wear and tear, e.g.: rope, snap

hook etc.

Further it is prohibited:

-to mount the winch on other types of mowers or other equipment and to use the winch for other

purposes than the stabilization of SPIDER mowers.

-to use the winch for pulling objects, securing persons or other objects on slopes.

-to use the winch on slopes with terrain obstacles, which could catch or damage the rope

-to use the winch if the anchoring point is not firm enough and wherever there is danger that

this anchoring point may become loose when the machine is operating.

5. PRODUCT IDENTIFICATION

The winch can be identified by the serial number, which can be found on the factory label. The serial number

and the year of manufacturing must be provided during every request for servicing and with every order of spare

parts.

Operation manual - Winch HSN02

6 / 19 rev. 07-22-08-2016

6. SAFETY INSTRUCTIONS

-The winch may only be used and operated with SPIDER ILD01 and SPIDER ILD02 slope mowers if these

mowers are in a configuration allowing the installation of the winch. For more information contact either the

manufacturer or an authorized dealer/service of SPIDER slope mowers.

-When operating the winch, operator must respect and follow the Operation manual of the SPIDER slope

mower. The Operation manual of the SPIDER slope mower is an inseparable part of the Operation Manual

for the hydrostatic winch.

-The operator must be acquainted with both the winch and mower operation and their Manuals.

-The Manual must be stored at a place permanently accessible to the operator and must be available to him

at any time.

-Do not ever allow children or unauthorised persons use the product.

-The winch may only be used on areas without obstacles, bushes, trees, sharp rocks and other objects and

obstacles, which could damage the rope.

-The machine´s operator is responsible for any damage caused to third parties by operating the machine.

-Do not remove or damage any of the safety labels placed on the winch.

-Do not remove any covers or safety elements. They are here for your protection.

-Do not use the machine if any of the protecting devices or covers are damaged or missing.

-Keep the machine and its accessories clean and in a good technical condition at all times.

-It is strictly prohibited to make any changes or modifications to the machine that were not previously

approved by the manufacturer. Any modification to the winch or replacement of any of its parts by an

unapproved component may lead to a hazardous situation or injury. If these instructions are not followed,

the manufacturer does not bear any liability for the machine.

-Do not lead or anchor the rope across roads, pavements and other areas where other people may be

present.

-The operator/user is responsible for the safety of persons that enter the working area of the machine.

Immediately interrupt your work and stop the machine if a third person approach or enter the working area.

-Every time you stop the mower on a slope, turn its wheels across the slope (along the contours) in order to

prevent the mower from moving down the slope.

-Do not use the machine when other persons, children or animals are nearby.

-Do not place any objects or tools on the product.

-Obey all machine maintenance instructions listed in this Manual.

-Maintenance or any other work on the machine may be performed only when the machine is turned off.

-Keep the winch clean by brushing and wiping it after use. Do not use gasoline/petrol or similar products for

cleaning.

-Do not touch the surface of the hydraulic motor and the hydraulic coupling –danger of getting burned.

-Before operating, test the functioning of the safety devices on the mower and on the radio remote controller

and the controls, which close the hydraulic oil supply to the hydraulic motor of the winch.

-Do not operate the machine after drinking alcohol or using drugs or medicaments influencing perception.

-Let the hydraulic parts of the mower cool down properly before storing the machine in a closed room.

-While using the winch the operator’s position must never be below or directly above the mower and must

not cross the path of the rope –danger of injury in case the machine falls down or if the operator slips and

falls under the mower.

-Do not step over the tightened rope.

-Do not operate the mower if you cannot see it.

-While operating the mower, make sure the mower is clearly visible at all times and within the range of the

remote control unit and that you can clearly recognize dangerous situations and react to them properly. Do

not abuse the maximum reach of the remote control or the maximum length of the rope

-When using the machine, follow all general work safety regulations.

-Work with the machine may only be started if the mower and the winch are not damaged by previous

operation.

-The winch may only be used for stabilizing with the maximum engine speed (RPM).

-Do not reach with your hand into the coiling drum and do not try to align the rope. The rope will align onto

the coiling drum according to the momentary situation.

-The snap hook must not be exposed to any other outer forces (such as hits) than the pulling force.

-Follow the instructions for tying of the winch rope to the anchoring point.

-The snap hook must always be properly closed and secured by the lock –the snap hook will only work

safely when it is closed and locked.

-Always remain in a safe distance from the machine while the blades of the mowing device are turned on.

-Never approach the machine from above –danger of slipping and falling under the machine.

-Never enter the area below the mower or directly above it and make sure that no other persons enter this

area.

Operation manual - Winch HSN02

7 / 19 rev. 07-22-08-2016

7. SAFETY DECALS

This chapter is devoted to the safety label symbols (pictograms) used on the product and their meaning. Under

each symbol you will find a number of the position of the label on the machine. Safety labels inform the operator

about risks while using the product. Understanding their meaning and obeying the given instructions will make

the use of this product safe.

Read the

Operator’s

Manual before

use

Danger of

hands or feet

getting caught

between the

guiding

cylinders

Do not reach

into the

rotating drum

of the winch

Danger of

getting burned,

hot parts

8. WINCH/MACHINE DELIVERY

The winch is supplied by the manufacturer as part of the mower and will be installed on the mower if ordered

together with a new machine.

If the winch is ordered separately, it must be supplied and installed on the mower only

by the manufacturer or an authorized service/dealer.

Operation manual - Winch HSN02

8 / 19 rev. 07-22-08-2016

9. PROTECTIVE AND SAFETY ELEMENTS OF THE WINCH

The winch is supplied in such a condition, which eliminates health and safety risks to the operator and to third

persons as well as the risk of damage to their property. For this purpose, the hydraulic circuit is equipped with

an electric valve, which closes the oil outlet from the winch and blocks its further use in emergency situations.

Under standard circumstances this electric valve can be closed by putting the winch switch on the remote

controller to the OFF position or, in emergency, by pressing the STOP button on the remote controller of the

mower. Chapter 16 EMERGENCY SITUATIONS DURING WINCH OPERATION describes in detail correct

procedures to be followed when the operator faces dangerous or emergency situations

Proper adjustment of the throttle valve is also important for the correct functioning of the winch. This valve is

pre-set by the manufacturer and its setup may not be changed or adjusted.

The use of the right rope and snap hook are crucial for the reliable functioning of the winch.

The winch is equipped with a safety snap hook and a rope with guaranteed minimum

strengths. These parts must not be replaced by parts with lower parameters.

10. WINCH INSTALLATION ON A MOWER

The installation of the winch on the mower may only be performed by the manufacturer or an

authorized service/dealer.

Never attempt to mount or set-up the winch. Always have mounting and set-up performed by

an authorized service shop.

11. CONTROLLERS

The winch ON/OFF switch button is placed on the remote

controller (15). This button activates the electromagnetic

valve, which closes and opens the oil inlet into the hydraulic

motor of the winch. The winch drum stops rotating after the

winch is switched OFF.

ON –winch is switched ON

OFF –winch is switched OFF

The hydraulic oil feeding line is equipped with a throttle valve.

This valve is pre-adjusted and secured. It reduces the oil flow

inside of the hydraulic motor of the winch during its work and

thus regulates the power output of the winch.

It is possible to adjust the power output of the winch so that it

meets the performance/tension force requirements of a

particular terrain. Proper adjustment will prevent the

slipping/sliding of the wheels while working on a slope.

The throttle valve may only be adjusted by an authorized service/dealer.

It is strictly prohibited to approach the mower if the blades of the mowing device are

engaged or if the engine speed is above the minimum level.

Switch On / Off

Operation manual - Winch HSN02

9 / 19 rev. 07-22-08-2016

12. WORKING WITH THE WINCH

The winch is a device, which extends and improves the mower application possibilities, but it does not allow

the operator to use the mower on all slopes.

The winch has a folding part, which guides the winding rope on the drum. This part is in the upper position for

transport and must be folded down before anchoring. The upper position of the guiding part is secured by a

latch (see the figure).

13. ANCHORING

For the best function of the winch and optimum tension force of the rope it is necessary to choose a fixed

point to which you can tie the end of the rope with the snap hook.

Choose a sufficiently firm anchoring point, which is able to carry the continuous load

caused by the mower as well as possible dynamic effects such as a sudden slip or fall of the

mower.

- Mount the end of the rope to the anchoring point approximately 300 mm above the ground. Never anchor

the rope directly to the ground.

- Conditions for choosing the anchoring point:

-- There must not be any obstacles, which could jam or damage the rope –such as trees, bushes

etc. –in the operating area of the rope and the mower.

-- The surface of the anchoring point must be smooth without sharp edges so as to preserve the

rope with the snap hook in a firm position throughout the whole operation of the mower.

The operator is responsible for choosing a suitable anchoring point.

Operation manual - Winch HSN02

10 / 19 rev. 07-22-08-2016

14. ANCHORING PROCEDURE

1. Transport the mower to the area you want to mow and place it on a level ground under the slope you

intend to mow, directly below the anchoring point.

2. Turn the wheels of the mower across the slope (along the contours)

3. Make sure that the blades of the mowing device are turned off and set the minimum (idle) engine

speed.

4. Switch ON the electric switch of the winch on the remote controller.

5. Slightly deflect the driving joystick on the remote controller in the direction in which the rope starts to

unwind from the drum. From the factory the winch is pre-set to unwind when the driving joystick is

deflected in the BACKWARD direction (towards the operator). In case the rope winds up instead of

unwinding, deflect the joystick in the opposite direction. Catch the end of the rope with the snap hook

When the drive joystick is only slightly deflected, the mower itself will not move and only the

winch is driven. This allows you to wind or unwind the rope.

6. Mount the rope around the fixed anchoring point, release the screw lock on the snap hook, lock the

snap hook to the rope and secure it by properly by fastening the screw lock.

7. Deflect the drive joystick in order to wind in the loose rest of the rope. The rope on the winch drum

should be slightly tight.

8. Increase the engine speed from idling to operating revolutions.

9. Turn the wheels of the mower up the slope (FORWARD) and slightly deflect the driving joystick on

the remote controller forward i.e. in the direction when the mower starts driving up the slope.

If the rotation of the wheels of the mower and the direction of the rope winding correspond (i.e. the

rope is winding up when the mower is driving up the slope) you can start mowing (see figure 1). In

case the winch rope is unwinding when the mower is driving up the slope it is necessary to stop

driving and turn the wheels by 180 degrees. Then you can start mowing up the slope (see figure 1).

10. Make sure and constantly check that the rope is properly winded on the drum of the winch and that it

is not loose or tangled. In this case it is prohibited to use the mower on slopes.

Unwinding the rope, procedure

according to points 1.–5.

Procedure according to point

Procedure according to points

7.–8.

Table des matières

Manuels Treuil populaires d'autres marques

WARRIOR

WARRIOR Trojan 40PUS12 Guide de référence rapide

SVERO

SVERO 16 Manuel utilisateur

Warrior Winches

Warrior Winches C10000NH Manuel utilisateur

Badland Winches

Badland Winches 68146 Manuel utilisateur

Bush

Bush II Series Manuel utilisateur

Badland

Badland APEX 5500 Manuel utilisateur

Quadratec

Quadratec Q9000 Synthetic Manuel

C-Max

C-Max VIGO Manuel utilisateur

Comeup

Comeup DV-9 Manuel utilisateur

Orvea

Orvea Italwinch 805 Manuel utilisateur

Prowinch

Prowinch PWJTHF300 Manuel utilisateur

Clas Ohlson

Clas Ohlson LD2000-A Manuel utilisateur

Topex

Topex 97X080 Manuel utilisateur

Eastbound

Eastbound MotoWinch 1707001 Manuel utilisateur

Runva

Runva EWD8000 Guide de référence rapide

Ingersoll-Rand

Ingersoll-Rand LIFTSTAR FG 1500/CN Series Guide d'installation

Granit

Granit 11157675 Manuel utilisateur

TREX

TREX TB75 Manuel utilisateur