Spice Application Systems SAS DV Manuel utilisateur

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Spice Application

Systems Ltd

INSTRUCTION MANUAL

ELECTROSTATIC FOOD SPRAY UNIT

MODEL SAS DV

PO Box1190

Oxford

OX4 4GH

England, UK

Tel:- 00 44 18 65 74 76 34

Fax:- 00 44 87 01 60 27 55

E-mail:- [email protected]

Web:- www.spiceapplications.com

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INDEX

EC DECLARATION OF CONFORMITY FOR MACHINERY ........................................ 3

WARNINGS ................................................................................................ 4

SAFETY GUIDELINES ................................................................................................ 4

TECHNICAL FEATURES ............................................................................................. 5

ELECTRICAL CONTROL UNIT....................................................................................... 6

ELECTROSTATIC GENERATING HEAD ....................................................................... 6

PNEUMATIC CONTROL UNIT........................................................................................ 6

CONTROL UNIT FRONT PANEL.................................................................................... 7

CONTROL UNIT REAR PANEL...................................................................................... 7

MANIFOLD INLET ASSEMBLY ...................................................................................... 8

CONTROL GENERAL ASSEMBLY- FRONT.................................................................. 9

CONTROL GENERAL ASSEMBLY- REAR.................................................................. 10

CONTROL DIMENSIONS11

CONTROL GENERAL ASSEMBLY- PART NUMBERS ............................................... 12

MANIFOLD INLET ASSEMBLY- PART NUMBERS ..................................................... 12

ELECTROSTATIC GENERATING HEAD - DRAWING................................................. 13

MAINS POWER WIRING .............................................................................................. 14

OPERATING PRINCIPLE ............................................................................................. 14

INSTALLATION .............................................................................................. 15

ATOMIZATION .............................................................................................. 16

POWDER FLOW SYSTEM............................................................................................ 16

START UP ............................................................................................ 17

QUALITY ADJUSTMENT.............................................................................................. 17

CLEANING ............................................................................................ 18

CLEANING PROCEDURE............................................................................................. 18

SERVICING .............................................................................................. 19

SHUTTING DOWN .............................................................................................. 19

DAILY CARE ............................................................................................. 19

TROUBLE SHOOTING ............................................................................................ 20

AIR KNIFE PARTS .............................................................................................. 21

STATIC ELECTRICITY TESTER................................................................................... 22

REMOTE TRIGGER WIRING DIAGRAM ...................................................................... 23

SYSTEM PICTURE .............................................................................................. 24

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Dear Customer,

Thank you for buying a new ELECTROSTATIC FOOD SPRAY UNIT - model SAS/ DRY/VIBRATOR

every care has been taken, from design to manufacture, to ensure that this product gives you

complete satisfaction.

To obtain the best performance and reliability from this equipment it is strongly recommended to

read the instruction manual thoroughly before attempting to use the equipment.

EC DECLARATION OF CONFORMITY FOR MACHINERY

The manufacturer : Spice Application Systems Ltd.,

PO Box 1190, Oxford, OX4 4GH, England, UK.

Tel: 00 44 11 79 10 23 93

Fax: 00 44 87 01 60 27 55

Herewith declares that “the Electrostatic Food Spray Unit”,is in conformity with the provisions of :

EC Machinery Directive 89/392/EECAnnex II, sub A

EC Low Voltage Directive 73/23/EEC

EC Directive of Electromagnetic Compatibility 89/336/EEC:

EN 50081-1

EN 50082-1

EC Equipment Using Flammable Materials 89/336/EEC

EN50 050:1986

EN50 053:Part 2:1989

All as amended, and with national implementing legislation.

Established in Oxford, on October 1st 1999

Peter King

Managing Director

Warning

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All controls within the Control Box have been adjusted for optimum performance and

safety during manufacturing.

The Electrostatic Generating head is sealed for IP 65.

Re-adjustments, alterations or substitutions of any component may result in a hazardous

operating condition a failure and possible damage to the equipment as well as over –riding

the built in safety features.

Any unauthorized modification will invalidate the warranty and could endanger the work

force.

Under no circumstances are any alterations allowed to the electrostatic equipment without

specific written instructions and consent from Spice Application Systems Ltd.,

SAFETY GUIDELINES

The person in charge of the Manufacturing work area should ensure that personnel are

properly trained in the use of this equipment. The safety rules which follow should be fully

understood and applied at all times.

Never point the spray unit at any person or animal.

Spraying certain products can be dangerous, depending on what is being sprayed so full

protection for operators in the form of instructions supplied with that product must be

adhered to at all times.

The normal safety rules and precautions for powder atomisation must be observed.

For more information, consult the local safety rules. In addition, the following precautions must

be observed.

WARNING ! Failure to observe one of the following rules may affect the operation of

the equipment and create unsafe conditions.

ALL personnel who are associated with the coating operation should read and fully

understand this manual. It is especially important that the operators of the

electrostatic equipment and their supervisory personnel understand the requirements

for safe and proper usage of the electrostatic process.

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TECHNICAL FEATURES

The SAS/DRY/VIBRATOR spray unit uses the principal of atomising the spice as it falls off

the vibrator by spraying air and electrical charge onto the powder, it is able to obtain the

ultimate wrap-around effect, onto a grounded product.

An electronic safety device, incorporated into the SAS power supply unit, automatically

detects the presence of a grounded object in the vicinity of the spray head. Once this

ground approaches within 10 cm / 4" this device reduces the voltage.

Pressure/Connections :

Control air out ......................... polyamide hose Ø 6 x 8mm

Control air in............................ polyamide hose Ø 8 x 10mm

The pneumatic system to provide clean, dry, oil free food quality

compressed air a minimum pressure of 4 bar / 58 psi

Electrical features Ionization…….Negative charge on the electrode.

Weight : Total weight with BG (without cable or hose) : 1.25kg / 2.75 lb

Stainless Steel Food Quality 316/304

Plastics Polypropylene Co Polymer-Nat

Acetal Co Polymer-White

Cable Polyurethane-Black (Special design for SAS)

Cable Gland Polymide-Light Grey

ELECTRICAL - CONTROL UNIT

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Mains Electrical Supply - Single Phase 3 Wire (Live-Neutral-Earth)

Supply Voltage - 90 – 264V a.c.

Supply Frequency - 47 – 64 Hz

Connected Load - 40 VA

Circuit Protection - 0.6 A Miniature Circuit Breakers – Live & Neutral

No. of Outputs to Applicators - 1 or 2 Applicators

Output Voltage to Applicators - 3.5 – 13V d.c.

Output Current to Applicators - 400mA Max

Protection Category - IP 54 (IP 67 when fitted into an SAS designed cabinet)

Operating Temperature - -10ºC/+60ºC

ELECTROSTATIC GENERATING HEAD

Supply Voltage - 3.5 – 13V dc

Supply Current - 400mA Max

Output Voltage - 20-85kV

Output Current - 50uA Max

Protection Category - 1P 67

Operating Temperatures - -10ºC/+60ºC

PNEUMATIC – CONTROL UNIT

Compressed Air Supply - 8 Bar (114psi) Max / 5 Bar (75 psi) Min

Compressed Air Consumption - 10m³/hr (6 c.f.m) per Applicator

Max Water Vapour Content - 1.3g/m³

Max Oil Vapour Content - 0.1 p.p.m.

Regulated Air Output - 0-4 Bar

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CONTROL UNIT REAR PANEL

CONTROL UNIT FRONT PANEL

0.6A 0.6A

1 2

MADE IN

INPUT:90-264V 47-63Hz 45W

MAX.OUTPUT:15V.650mA.-ve.

NEGATIVE AIR IN: 7 Bar Ma x.

WARNING

THIS EQUIPMENT

MUST BE E ARTHED

ENGLAND

S.A.S. TYPE SAM2

Serial No.

PART No.2025002

1 2 S.A.S

psi

bar psi

bar

14 15

16 1312 10

14 15

16 1312 10

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SAS Manifold Inlet Assembly

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SAS GCU General Assembly - Front

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SAS GCU General Assembly - Back

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