Spedo 2600 Manuel utilisateur

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1 Spedo 2600 Pinless Forms Cutter Operator Manual

Spedo 2600 Pinless Forms Cutter

Operator Manual

Issue 5

Part Number SP 007 005

Spedo UK Limited

76 Woolmer Way

Bordon

ampshire

GU35 9QF

ENGLAND

Telephone: +44 (0) 1420 487 447

Fax: +44 (0) 1420 477 827

Email: [email protected]om

Web: www.spedouk.com

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2 Spedo 2600 Pinless Cutter Operator Manual

Spedo 2600 Pinless Forms Cutter

History Sheet

Manual Issue Date Changes Incorporated

March

2012

First dition

January 2013

Change of Address

July 2013

Correcti

on of Specifications

May 2015

Addition of new functions

May 2015

Changed Format

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3 Spedo 2600 Pinless Cutter Operator Manual

Spedo 2600 Pinless Forms Cutter

Publisher

Published by Spedo U Limited

76 Woolmer Way

Bordon

Hampshire

GU35 9QF

ENGLAND

Spedo U Limited 2012

No part of this publication may be reproduced, stored in a retrieval system, or

transmitted, in any form or by any means, electronic, mechanical, photocopying,

recording, or otherwise, without the prior written permission of Spedo U Limited.

Unpack

Unpack the equipment and examine it thoroughly to ascertain whether any damage

has occurred in transit. Report immediately any such damage to the agent or

manufacturer. Retain the packing should further transportation be necessary.

All oods

All goods manufactured by the Company are guaranteed to the extent hereafter

mentioned against defects arising from faulty material or workmanship subject to

the goods not having suffered maltreatment or interference. The Company's liability

under this guarantee is limited to replacing any part or parts found defective within

a period as laid down in Company instructions after the date of delivery or

installation.

Other oods

If goods not of the Company's manufacture are ordered, the guarantee of that

company is to be accepted

Descriptive Matter

Descriptive matter, illustrations, dimensions and weights issued by the Company are

typical and shall not be held as binding

Patterns and Designs

The Company reserves the right to alter patterns and designs without notice

First Published

March 2012

We have taken every care in the preparation of this manual. If there are any

inaccuracies, ambiguities or omissions, Spedo U Limited and its consultants and

distributors cannot accept responsibility for any loss or damage these errors may

cause

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4 Spedo 2600 Pinless Cutter Operator Manual

Spedo 2600 Pinless Forms Cutter

Safety Measures

This instruction manual contains certain WARNING and CAUTION notices which must be

followed by the user to ensure safe operation and to retain the equipment in a SAFE condition.

All users of the equipment described in this manual MUST have received adequate training in its

use and application in order to ensure SAFE AND PROPER USE.

Any adjustment, maintenance or repair of the opened apparatus under voltage shall be carried

out only by a skilled person who is AWARE OF THE HAZARD INVOLVED.

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5 Spedo 2600 Pinless Cutter Operator Manual

Spedo 2600 Pinless Forms Cutter

Table of Contents

History Sheet ................................................................................................................... 2

Copyright ......................................................................................................................... 3

Safety Measures .............................................................................................................. 4

Table of Contents ............................................................................................................ 5

ENERAL DESCRIPTION SECTION 1

INTRODUCTION .......................................................................................................... 7

TECHNICAL DATA ........................................................................................................ 8

DESCRIPTION OF OPERATION .................................................................................... 9

Spedo 2600 Forms Cutter ...................................................................................... 9

Operation with Web Control Units ...................................................................... 10

Operation with a Printer or Unwinder ................................................................ 10

Operation with a 9400 ......................................................................................... 11

MODES OF CUT ......................................................................................................... 12

Introduction ......................................................................................................... 12

Setting the Form Depth ....................................................................................... 14

Setting the Strip Depth in Dual Cut Mode ........................................................... 18

APPENDIX A1 Optional Accessories ......................................................................... 19

APPENDIX A2 Residual Current Device .................................................................... 20

COMMISSIONIN THE SYSTEM SECTION 2

INTRODUCTION ........................................................................................................ 21

UNPAC .................................................................................................................... 21

ACCESSORIES ............................................................................................................ 21

SITE CONSIDERATIONS ............................................................................................. 21

INSTALLATION .......................................................................................................... 21

Connecting the Mains (Power) Lead ................................................................... 21

Installation Checks ............................................................................................... 22

OPERATIN INSTRUCTIONS SECTION 3

SUMMARY OF CONTROLS ........................................................................................ 24

Paper Transport deck .......................................................................................... 24

Control Panel ....................................................................................................... 24

OPERATING PROCEDURE .......................................................................................... 25

Summary of Controls - Pushbuttons ............................................................... 25

Paper Loading ...................................................................................................... 26

Operation from the Control Panel ....................................................................... 26

Preliminary Manual Cut Operation ................................................................. 27

Start Continuous Operation ............................................................................ 27

Stop Continuous Operation ............................................................................ 27

Emergency Stop Operation ............................................................................. 27

Paper Run-out ................................................................................................. 28

Loading the Paper Web .................................................................................. 29

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6 Spedo 2600 Pinless Cutter Operator Manual

Lowering and Adjusting the Pressure Wheel.................................................. 30

Setting Side Trimmers ..................................................................................... 32

Setting Centre Cutter ...................................................................................... 33

OPERATOR PANEL INSTRUCTIONS ........................................................................... 25

Mode Selection .................................................................................................... 34

Creating a Job ...................................................................................................... 35

Editing a Job ......................................................................................................... 36

Optical Mark Recognition (OMR) Operation ....................................................... 37

Enabling / Disabling the OMR Sensor .................................................................. 39

Adjusting the OMR Sensor .................................................................................. 41

Counter / Batch Mode Operation ....................................................................... 42

Maximum Speed Operation ................................................................................ 44

User Menu Settings ............................................................................................. 45

Maintenance and Engineers Mode ..................................................................... 47

Changing the Blade Setup ................................................................................... 48

Parts Catalogue .................................................................................................... 49

OPERATIONAL MAINTENANCE SECTION 4

WARNINGS ............................................................................................................... 50

CLEANING ................................................................................................................. 50

LUBRICATION ............................................................................................................ 51

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7 Spedo 2600 Pinless Cutter Operator Manual

ENERAL DESCRIPTION SECTION 1

INTRODUCTION

The Spedo 2600 Pinless Forms Cutter is designed to produce cut sheets from continuous paper

webs. In addition, the machine can also optionally trim away either or both margins and

optionally centre cut the paper web.

Fig . Spedo 2600 Pinless Forms Cutter

A normal cross-cut is made at the leading edge of the paper web. However, the machine is also

capable of operating in double cross-cut mode, when it is required to cut before and after the

leading edge to shorten the overall length of the form.

The depth of form to be cut, depth of strip and feed are all measured in terms of line increments,

either as a 6 lines per inch, 8 lines per inch, 10 lines per inch, 12 lines per inch or 16 lines per inch.

In double cut mode, a second cross-cut is made at any interval of between 1 to 9 lines after the

first cut as set by the digital coding switch.

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TECHNICAL DATA

Basic Design:

The standard machine comprises the operator’s panel, 2 tractor

units with width adjustment by hand wheel, LH & RH edge (margin)

trimmers, noise absorbing protective cover, & paper guides.

EMC Conformity:

The electrical equipment incorporated in this machine with EMC

Directive (89/336/EEC amended by 91/236/EEC and 92/31/EEC),

TUV Rheinland Certification & CE Certification.

Finish:

Spedo white main frame with graphite grey operator panel.

Modes of Cut:

Normal single cut, double (strip) cut or Twin-cut operation.

Paper Weight:

Single Web: 40 g/m

to 300 g/m

Performance:

Form Depth S/Cut 1/6 Strip Cut Twin cut

14 inch 22,320 14,880

12 inch 24,480 15,840 19,680

11 inch 25,920 16,440

10 inch 27,480 17,040

8 inch 31,080 18,360

7 inch 32,760 19,080

6 inch 35,400 20,040

4 inch 42,000 21,120

3 inch 42,120 21.240

Line Feed Increments:

1/6 in, 1/8 in, 1/10 in, 1/12 in, 1/16 in or millimetres

Form Width:

145 mm - 482 mm (5 ¾ - 19inches)

Form Depth:

64mm – 700mm (2 ½ inch – 27 ½ inch)

Strip Cut:

1mm – 38mm (1/32 inch – 1 ½ inch)*

*Subject to stock weight and production speed.

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9 Spedo 2600 Pinless Cutter Operator Manual

Width of Continuous Web:

510 mm (20inches)

Feed Speed:

Rotary control, continuously adjustable.

Counter Type:

Integrated multifunction batch counter.

Power Requirements:

Voltage: 230 V +/-10%

Frequency: 50 Hz to 60 Hz.

Power Consumption: 690 W (approx).

Noise Emissions:

69dB

Dimensions:

Length: 575 mm.

Width: 980 mm.

Height: 1070 mm.

Weight:

140 kg (approx).

Options

Options are listed in Appendix A1 to this section.

DESCRIPTION OF OPERATION

Spedo 2600 Pinless Forms Cutter

Paper is fed into the machine under the paper tension brush, over the in-feed plate, along the paper

supports onto two paper guide units. Once the paper guide units have been adjusted for width and

thickness (weight) of paper web, the web is `jogged' forward and backwards by the operator until it has

been aligned with the edge of the paper guide unit flaps.

At this stage, if the carrier sides (margins) are to be cut off, LH and RH trimmers can be engaged, their

precise position being set by aligning their cut marks with the carrier perforations. In addition, a centre

cutter can be engaged and aligned by the operator at this point, if required.

The machine is capable of operating in conjunction with an ancillary unit (e.g. a web control, printer or

labeller) and successful co-operation between the two units depends on the loop of paper that forms

between the two machines. The presence of paper feeding into the machine is detected by a paper run

out switch located on the in-feed plate. If the paper runs out, the machine automatically stops.

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10 Spedo 2600 Pinless Cutter Operator Manual

Operation with Web Control Devices.

It is possible to run the 2600 Pinless Forms Cutter In-Line with a variety of input devices. Depending on the

speed and application of the input device the correct interface unit can be configured using the examples

below.

Spedo 2230 Optical Loop Switch.

Fig1.2

Operation with a Printer or Unwinder

When the machine is being supplied from a printer or unwinder which has no means of controlling its out-

feed, it will be necessary to control the paper loop height by positioning either a Spedo Optical Loop

Switch Unit or an Optical Loop Interface Unit between the machine and the printer or unwinder as shown

in Figs 1.2 & 1.3.

Spedo 2231 Optical Loop Interface.

Fig .3

2600 Cutter

Printer or

Unwinder

2600 Cutter

Printer or

Unwinder

APER

OOP

ENSING

REA

UTTER

TOP

ENSOR

APER

OOP

ENSING

REA

RINTER

TOP

ENSOR

UTTER

TOP

ENSOR

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