Table of Contents
INTRODUCTION...............................................................2
Left Front View Identification ............................2
Right Front View Identification .......................... 3
Description of Controls & Components ..............4
Product Specifications ......................................... 7
SAFETY............................................................................. 10
Understanding Risks of Machinery ..................10
Basic Machine Safety ........................................10
Additional Milling Machine Safety................... 12
PREPARATION .............................................................. 13
Preparation Overview........................................ 13
Required for Setup............................................. 13
Power Supply Requirements.............................14
Converting Voltage to 440V ..............................16
Unpacking ..........................................................17
Inventory ............................................................17
Cleaning & Protecting ....................................... 18
Location ..............................................................19
Lifting & Moving................................................20
Leveling & Mounting......................................... 21
Anchoring to Floor ............................................. 21
Assembly ............................................................22
Power Connection (220V) ..................................24
Power Connection (440V) ..................................24
Initial Lubrication .............................................25
Test Run .............................................................26
Spindle Break-In................................................ 29
Inspections & Adjustments ............................... 29
OPERATION....................................................................30
Operation Overview........................................... 30
Table Movement.................................................31
Head Movement .................................................33
Ram Movement ..................................................34
Spindle Speed..................................................... 35
Spindle Downfeed ..............................................38
Using Spindle Brake.......................................... 42
Loading/Unloading Tooling ...............................42
ACCESSORIES.............................................................. 44
MAINTENANCE ............................................................. 48
Maintenance Schedule....................................... 48
Cleaning & Protecting ....................................... 48
Lubrication......................................................... 50
Machine Storage ................................................54
SERVICE........................................................................... 55
Coolant Reservoir...............................................55
Tramming Spindle .............................................57
Adjusting Gibs....................................................59
Adjusting Leadscrew Backlash ......................... 60
TROUBLESHOOTING................................................. 62
ELECTRICAL................................................................... 65
Electrical Safety Instructions ...........................65
Electrical Overview............................................ 66
Electrical Cabinet ..............................................67
Electrical Cabinet Wiring Diagram (220V) ...... 68
Electrical Cabinet Wiring Diagram (440V) ...... 69
Control Panel .....................................................70
Main Motor Wiring Diagrams........................... 71
DRO Wiring Diagram ........................................ 72
Power Feed Wiring Diagram.............................72
Electrical Component Photos ............................ 73
PARTS................................................................................ 74
Belt Housing.......................................................74
Gearbox ..............................................................76
Headstock........................................................... 78
Column, Knee & Ram........................................81
Table ...................................................................84
One Shot Oiler ...................................................86
Coolant System ..................................................87
Electrical Cabinet ..............................................88
Control Box.........................................................89
Accessories .........................................................90
Machine Labels (Front) .....................................91
Machine Labels (Side) ....................................... 92
WARRANTY..................................................................... 93
