Sony TC-640 Manuel utilisateur

Power

Requirements:

Track

System:

Reel

Size:

Tape

Speed:

Recording

Time:

(with

1,800

ft.

tape)

Frequency

Response:

Signal-to-Noise

Ratio:

SPECIFICATIONS

100

V,110V,117V,

120

125

220

240

50/60

Hz,

(for

General

Export)

117

Hz,

(for

USA)

Four-track

stereo

and

mono

7”

(18

cm)

maximum

Inputs:

ips

and

ips

(19

cm/s

and

9.5

cm/s)

4-track 4-track

Tape

speed

stereo.

mono

ips

1.5hrs

3hrs

(19

cm/s)

ips

3hrs

hrs

Outputs:

(9.5

cm/s)

20,000

ips

(19

cm/s)

15,000

ips

(9.5

cm/s}

{with

standard

tape)

25,000

ips

(19

cm/s)

18,000

ips

(9.5

¢m/s)

(with

SONY

SLH

tape)

Weight:

(with

standard

tape)

(with

SONY

SLH

tape)

Flutter

and

Wow:

Recording

Bias

Frequency:

Semiconductors:

Dimensions:

[ISO)

Set

using

1SO

screws

0.07

(WRMS)

ips

(19

cm/s)

0.11

(WRMS)

ips

(9.5

cm/s)

120

kHz

Two

MICROPHONE

inputs

Impedance;

600

Maximum

sensitivity:

0.19

(—72

dB)

Two

LINE

INPUTs

Impedance;

100

k{2

Maximum

sensitivity;

(—22

dB)

Two

LINE

OUTPUTs

Impedance;

100kQ2

Output

level;

0.775

dB)

HEADPHONE

output

Impedance;

Output

level;

(—26

dB)

with

load

22-transistors

and

8-diodes

1417/32(w)

159/16(H)

919/32"

(D)

(369

395

243.5

mm)

(15

kg)

SON

SERVICE

MANUAL

Section

Title

Specifications

GENERAL

DESCRIPTION

1-1.

1-2.

Block

Diagram

Major

Parts

Locations

DISASSEMBLY.............

FREQUENCY

ADAPTATION

MAINTENANCE

4-1.

Lubrication

..........

4-2.

Cleaning

eerie

bea

Bees

4-3.

Demagnetizing.........

ADJUSTMENT

PROCEDURES

5-1,

5-2.

Mechanical

Adjustments.

...

Electrical

Adjustments.

...

DIAGRAMS

6-1.

Schematic

Diagram

.....

6-2.

Mounting

Diagram

6-2-1.

REC

BIAS

Circuit

Board

6-2-2.

AMP

Circuit

Board...

6-2-3.

System

Control

Circuit

Board

TABLE

CONTENTS

Page

Section

Title

]

6-2-4.

REC

MODE

Circuit

Board

6-2-5.

SOS

ECHO

Circuit

Board

6-2-6.

Resistor

Terminal

......

6-3.

Level

Diagram.

.......

4~5

SEMICONDUCTOR

ELECTRODES...

ELECTRICAL

PARTS

LIST

....

EXPLODED

VIEWS

9-1.

Cabinet

topview-—

....

9-2.

Amp

Chassis

—topview(l)-.....

‘

9-3.

Head

Deck

—top

view(1)

;

9-4.

Head

Deck

—top

view(2)

....

9-5.

Printed

Circuit

Board

—topview-—.......

8~11

9-6.

Chassis

—topview~.....

12~24

9-7.

Chassis

—bottom

view

~—.

. .

9-8.

Jack

Panel

.........

9-9,

Packing

5~28

10.

HARDWARES

............

29~32

Hardware

Nomenclature

.......

33~36

37~38

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japoyy

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papinosd

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(gOEP)

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zoes

YOLINOW

FOHNOS

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INIT

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XIW

JIN

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sos

£088

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SOS

VR-O

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yrs

40}28UU09

Gd/IFY

80er

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ZOES

22¥NOS

2068S

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193738

Pidaas

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934

XIW

JIN

1-2,

MAJOR

PARTS

LOCATIONS

Cabinet

—

Front

View

—

Y¥-20410-12-6S

counter,

tape

index

X-3

1440-08

3-144-042-10

cabinet

ass‘y,

wood

panel,

reel

3-140-864-01

reel

table

reel

table

1-514-692

switch,

lever;

MONITOR

(S302)

3-144-058

3-144-050-20

cover,

head

knob,

lever

switch;

REC

X-31408-07

-3

1408-04

;

roller

ass’y,

guide

pinch

roller

ass’y

144-128

3-144-050-30

tton

knob,

lever

switch;

rewind

1-514-769

(S305,

S306)

;

Spa

3-144-050-40

knob,

lever

switch;

stop

3-144-050-10

knob,

lever

switch;

forward

3-144-050-30

knob,

lever

switch;

fast

forward

3-144-079

cover,

pushbutton

1-514-789

switch,

slide;

TAPE

SPEED

(S301)

X-3

1440-09

knob

ass‘y,

VOL

X-3

1440-09

knob

ass‘'y,

LINE

VOL

switch,

lever;

REC

MODE

1-507-28

(J301,

J302)

jack,

MICROPHONE

1-507-282

(J303)

jack,

binaural:

HEADPHONE

X-3

1440-11

knob

ass'y,

VOL

(ECHO/SOS)

1-514-324

(S303)

switch,

slide;

SOS

ECHO

X-31440-09

knob

ass'y,

MIC

VOL

1-513-347

switch,

slide;

TAPE

SELECT

(S307)

Cabinet

—

Back

View

—

3-456-002

grille,

ventilation

1-509-341

(CNJ402)

socket,

OUTLET

171-509-064

1-507-142

(J304,

305)

socket,

voltage

jack,

phono:

LINE

INPUT

selector

(J403)

LINE

INPUT,

(for

General

Export}

171-509-029

(J308)

owen

SUPPLY

‘

connector,

REC/PB

171-509-062

(CNJ401)

seoune

(for

General

Export}

socket,

POWER

SUPPLY

1-507-142

(J306,

307}

jack,

phono;

LINE

OUTPUT

X-380

12-04

terminal

ass‘y,

GROUND

171-532-100

fuse,

Chassis

—

Front

View

—

1-514-324-11

(S407)

switch,

slide;

50/60

(for

General

Export)

X-3

1428-30

brake

(R)

ass’y

3-144-037

be/t,

counter

X-3

1428-29

brake

(L}

ass‘y

3-144-033

pulley,

motor

1-454-080

(PM401)

solenoid,

pinch

roller

3-140-520

belt,

capstan

1-454-079

(PM402}

solenoid,

brake

1-524-077

meter,

{(ME301,

302)

Chassis

—

Back

View

—

1-117-083

(C402)

capacitor,

metalized

paper

1-441-680

(T401)

transformer,

power

(for

USA)

1-441-694

(T401)

transformer,

power

(for

General

Export}

1-54

1-033-21

(M402)

motor,

reel

(CM-71)}

8-83

1-634-13

(M401)

motor,

capstan

(HC-634D5)

1-117-083

(C403)

capacitor,

metalized

paper

1-54

1-033-21

(M403)

motor,

reel

(CM-71)

CTION

DISASSEMBLY

A@RK

4x25

O@RK

Fig.

2-1.

Cabinet

Removal

Panel

SECTION

FREQUENCY

ADAPTATION

Remove

the

front

four

screws.

panel

loosening

the

Set

the

frequency

selector

for

the

line

fre-

quency

your

local

area.

Remove

the

motor

pulley

the

two

set

screws

and

reinsert

the

motor

pulley

upside

down,

then

tighten

the

screws

again.

cep

Remove

the

cabinet

removing

the

seven

screws

marked

with

Fig.

2-1.

Removal

Remove

the

panel

removing

the

four

screws

@RK

15)

marked

with

Fig.

2-1.

Slightly

loosen

the

four

screws

which

tighten

the

capstan

motor

the

chassis.

Then,

slide

the

motor

illustrated

and

tighten

the

screws

again.

Replace

the

rubber

belt

the

motor

pulley

that

the

belt

threaded

horizontally.

Try

turn

the

motor

pulley

several

times

see

whether

the

belt

threaded

securely.

Replace

the

front

panel.

6OHz

50Hz

Fig.

3-1.

Frequency

adaptation

SECTION

MAINTENANCE

4-1.

LUBRICATION

Use

light

machine

oil

and

lubricate

the

pinch

roller

shaft

and

capstan

drive

motor

lubricating

hole.

will

cause

slippage

the

mechanism.

the

oil

spills

the

pinch

roller

the

rubber

belt,

wipe

off

immediately

with

denatured

alcohol.

lubricate

them,

proceed

follows:

Avoid

excessive

lubrication.

(1)

Remove

the

head

cover

and

the

screw

securing

pinch

roller

and

then

lubricate

the

pinch

roller

shaft

with

one

drop

light

machine

oil.

(2)

Remove

the

reel

panel

and

lubricate

the

motor

lubricating

hole

with

several

drops

light

machine

oil.

Note:

Use

the

oil

which

comparatively

viscous

the

pinch

roller

shaft.

4-2.

CLEANING

Dusts

and

dirts

which

were

brought

tape

may

stick

the

core

the

record,

playback

erase

head,

and

they

may

deteriorate

the

perform-

ance

the

record

and

the

playback

heads.

wipe

off

the

surface

the

heads,

with

clean

and

soft

cloth

dampened

with

denatured

alcohol.

ensure

proper

operation,

the

heads

should

cleaned

least

once

during

each

ten

hours

actual

operation.

CAUTION

not

use

any

other

‘solvent

the

head

some

will

damage

the

material

which

binds

the

head

laminations

together.

Also

not

use

any

metallic

device

which

will

scratch

the

head.

the

same

time,

clean

capstan,

rubber

belt,

pinch

roller,

tape

guide,

flutter

filter

roller

and

tension

arm.

4-3.

DEMAGNETIZING

The

record

and

playback

heads

may

occasionally

acquire

degree

permanent

magnetization,

which

will

result

increase

noise

level,

distortion

any

recorded

signal,

and

gradual

erasure

high

frequency

any

recorded

tape

which

passed

over

them.

These

heads

may

easily

demagnetized

with

SONY

head

demagnetizer

HE-2

(optional

accessory)

equivalent.

demagnetize

the

heads,

proceed

follows:

Steps:

(1)

Remove

the

head

cover.

(2)

Make

sure

that

power

switch

the

TC-640

the

OFF

position.

(3)

Connect

the

demagnetizer

power

source.

(4)

Bring

the

tips

the

demagnetizer

proximity

to,

but

not

contact

with,

the

heads

that

the

tips

straddle

the

gap

the

center

the

head,

run

the

tips

and

down

the

heads

several

times,

and

then

slowly

with-

draw

the

demagnetizer.

CAUTION

not

bring

magnet

heads.

5-1.

5-1-1.

SECTION

ADJUSTMENT

PROCEDURES

MECHANICAL

ADJUSTMENTS

171-117-083

(C402)

capacitor,

metalized

paper

171-117-083

(C403)

capacitor,

metalized

paper

1-541-033-21

(M403)

motor,

reel

(CM-71)

1-117-040

(C401)

capacitor,

metalized

paper

1-441-680

(T401)

transformer,

power

(for

USA)

1-441-694

(T4017)

transformer,

power

(for

General

Export)

1-541-033-21

(M402)

motor,

reel

(CM-71)

8-83

1-634-13

(M401)

motor,

capstan

(HC-634D5}

Adjusting

parts

locations

Automatic

Shut-off

Switch

Adjustment

Remove

the

head

deck

taking

off

the

two

screws,

and

put

upside

down

soft

cloth.

Make

sure

that

the

shut-off

lever

does

not

touch

the

head

deck

when

pushing

the

hand.

See

Fig.

5-1-1.

necessary,

adjust

the

position

the

actuator

bracket

loosening

the

screws

Place

the

head

deck

See

Fig.

5-1-1.

normal

position.

Push

the

shut-off

lever

slowly

the

hand,

and

check

see

that

the

microswitch

turns

when

the

lever

comes

the

one-third

position

the

slot

shown

Fig.

5-1-2.

necessary,

adjust

the

position

the

micro-

switch

loosening

the

screws

(B)

and

(C).

Release

the

shut-off

lever,

and

make

sure

that

the

microswitch

turns

off

when

the

actuator

comes

one-fourth

position

the

slot

(See

Fig.

5-1-2).

Make

sure

that

the

shut-off

lever

reaches

the

top

the

slot

when

pushing

the

lever

the

hand.

not,

readjust

the

position

the

actuator

bracket.

actuator

bracket

shut-off

lever

Fig.

5-1-1.

Automatic

shut-off

Switch

adjustment

(1)

shut-off

lever

one

Fig.

5-1-2,

Automatic

shut-off

switch

adjustment

(2)

5-1-2.

Pinch

Roller

Pressure

Adjustment

Place

the

unit

the

play

mode

energize

the

pinch

roller

solenoid,

and

turn

the

automatic

shut-off

switch.

Note:

Hold

the

shut-off

lever

that

the

shut-off

switch

activated

rubber

band

piece

masking

tape

will

hold

the

shut-off

lever

though

tape

were

threaded

the

unit.)

Adjust

the

adjusting

nut

(A)

for

(3/64”

)

clearance

between

the

link

shaft

and

the

adjust-

ing

nut

(A).

See

Fig.

5-1-3.

Attach

the

spring

scale

kg)

the

pinch

roller

shaft

with

piece

string.

See

Fig.

5-1-4.

Pull

the

scale

horizontally

the

direction

shown

the

arrow.

The

capstan

shaft,

pinch

rolier

and

the

spring

scale

should

line.

Check

the

reading

just

when

the

pinch

roller

separates

from

the

capstan.

Adjust

the

adjusting

nut

(B)

for

2.2

0.2

kg.

(4.4

5.3

1b)

Repeat

steps

several

times.

After

adjustment,

lock

the

adjusting

nut

(B)

the

lock

nut

(B).

Adjust

the

adjusting

nut

(A)

for

the

clearance

0.1

0.2

between

the

lock

nut

(A)

and

the

link

shaft.

Lock

the

adjusting

nut

(A)

the

lock

nut

(A).

Check

for

the

correct

value

again.

link

shaft

areal

lock

nut

(A)

adjusting

nut

(B)

adjusting

nut

(A)

Fig.

5-1-3.

Pinch

roller

pressure

adjustment

(1)

Pull

the

spring

scale

the

direction

shown

the

arrow.

capstan

pinch

roller

Fig.

5-1-4.

Pinch

roller

pressure

adjustment

(2)

5-1-3.

Microswitch

Position

Adjustment

Check

see

that

the

microswitch

(for

pinch

roller

solenoid)

turned

when

the

pinch

roller

touches

the

capstan.

See

Fig.

5-1-5.

2. If

not,

adjust

the

position

the

micro-

switch

loosening

the

screws

contact

capstan

pinch

roller

Fig.

5-1-5.

Microswitch

position

adjustment

5-1-4.

Reel

Motor

Torque

Adjustment

Take-up

Motor

Torque

Adjustment

Place

the

reel

with

string

wound

several

turns

clockwise

the

hub

(44

dia)

onto

the

take-up

reel

table.

Tie

the

string

the

spring

scale.

Hold

the

shut-off

lever

that

the

shut-off

switch

activated

rubber

band

piece

masking

tape

will

hold

the

shut-off

lever

though

tape

were

threaded

the

unit).

Place

the

unit

the

play

mode.

Pull

the

spring

scale

and

then

allow

take

the

string

the

reel

while

approaching

the

scale

the

reel

the

same

speed

tape

running.

Adjust

RV401

for

330

350

g-cm

(4.58

4.86

oz.

inch)

the

spring

scale.

See

Fig.

5-1-6.

Note:

Read

the

scale

while

moving

it.

5-1-5,

Back

Tension

Torque

Adjustment

Place

the

empty

hub

with

string

wound

several

turns

counterclockwise

the

hub

(44

dia)

onto

the

supply

reel

table.

Tie

the

string

the

spring

scale.

Hold

the

shut-off

lever

that

the

shut-off

switch

activated

rubber

band

piece

masking

tape

will

hold

the

shut-off

lever

though

tape

were

threaded

the

unit.)

Place

the

unit

the

play

mode.

Pull

the

spring

scale

the

same

speed

tape

running.

Adjust

RV402

for

240

260

g-cm

(3.32

3.60

oz.

inch)

the

spring

scale.

See

Fig.

5-1-6.

Note:

Read

the

scale

while

pulling

it.

Fig.

5-1-6.

Reel

motor

torque

adjustment

Brake

Torque

Adjustment

This

adjustment

should

performed

for

both

supply

and

take-up

sides.

Note:

The

instructions

[

)

are

applied

the

’

supply

brake

torque

adjustment.

Place

the

unit

the

STOP

mode.

Bend

the

portion

the

brake

lever

with

pair

pliers

that

the

clearance

between

the

brake

lever

and

the

limiter

approx.

(5/64").

Place

empty

reel

with

string

wound

several

turns

counterclockwise

[clockwise]

the

hub

onto

the

reel

table.

Tie

the

spring

scale.

—~10—

Pull

the

spring

scale

horizontally

constant

speed,

making

sure

that

the

string

does

not

touch

either

flange

the

reel.

The

reel

table

will

rotate

counterclockwise

[

clockwise

Take

reading

only

when

the

reel

table

steady

motion.

Make

sure

that

the

brake

torque

350

450

g.cm

(4.86

6.25

oz.

inch).

Place

empty

reel

with

string

wound

several

turns

clockwise

[counterclockwise]

the

hub

onto

the

reel

table.

Tie

the

spring

scale.

Pull

the

scale

horizontally

constant

speed,

making

sure

that

-the

string

does

not

touch

either

flange

the

reel.

The

reel

table

will

rotate

clockwise

{

counterclockwise

Take

reading

only

when

the

reel

table

steady

motion.

Make

sure

that

the

brake

torque

1,000

1,300

g-cm

(13.9

18.1

oz.

inch).

not,

change

the

hooking

position

the

spring

for

the

specified

brake

torque.

10.

Check

see

that

the

center

pole

the

solenoid

should

pulled

out

from

the

solenoid

approx.

mm(1/8")

STOP

mode

shown

Fig.

5-1-9.

not,

adjust

the

position

the

brake

arm

bracket

marked

with

11.

Make

sure

that

the

capstan

belt

does

not

rub

against

the

portion

marked

with

the

brake

lever

the

play

mode.

Specification:

Brake

Torque

Supply

Reel

clockwise

turning

350

450

g-cm

(4.86

6.25

oz.

inch)

counterclockwise

turning

1,000

1,300

g-cm

(13.9

18.1

oz.

inch)

Brake

Torque

Take-up

Reel

1,000

1,300

g-cm

(13.9

18.1

oz.

inch)

clockwise

turning

counterclockwise

turning

350-450

g-cm

(4.86

6.25

oz.

inch)

Table des matières

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