SolarEdge Gamatronic B300 Manuel utilisateur

GAMATRONIC

THREE PHASE MODULAR UPS

FOR THE 400V GRID

B300

INSTALLATION GUIDE

Revision 3.0, January 2020 (Doc. 2MUM-B300I)

This installation

guide is for product

101SKD60

UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0

Remember to register your product at:

http://www.gamatronic.com/product-warranty

in order to activate your warranty.

iii

UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0

STANDARDS AND CONVENTIONS

This user manual contains diagrams which include images of the display screen of the UPS. Unless

otherwise indicated, the readings shown in the screen images are only illustrative, and are not

intended to match the readings on a specific system in any particular environment.

Operation and control of the UPS is accomplished through a touch-sensitive LCD display screen. In

this manual, when explaining how to navigate the control software via the touch-sensitive screen,

the terms "tap", "press", "choose", and "select" may be used interchangeably to indicate selection

of a screen option.

Most of the electrical abbreviations in this document are according to IEEE 280 Standard Letter

Symbols for Quantities Used in Electrical Science and Electrical Engineering.

iv 
Three Phase Modular UPS, Installation Guide, rel.2.0 
 
TABLE OF CONTENTS 
UNPACKING INSTRUCTIONS............................................................................................................................. 1 
SAFETY PRECAUTIONS...................................................................................................................................... 4 
DO’S..............................................................................................................................................................................4 
DON’TS...........................................................................................................................................................................5 
SYSTEM STRUCTURE AND INSTALLATION......................................................................................................... 7 
1. IMPORTANT INSTALLATION INFORMATION............................................................................................... 11 
2. INSTALLATION CHECKLIST .......................................................................................................................... 12 
3. INSTALLATION PROCEDURE ....................................................................................................................... 23 
3.1. Visual Inspection ..................................................................................................................................23 
3.2. Site Preparation –Physical...................................................................................................................23 
3.3. Site Preparation –Electrical .................................................................................................................25 
3.4. Cabling .................................................................................................................................................26 
3.4.1. The Ground Line ............................................................................................................................................... 26 
3.4.2. The Neutral Line ............................................................................................................................................... 27 
3.4.3. Ac input and output connections ..................................................................................................................... 27 
3.4.4. Connecting the UPS to the electrical panel ...................................................................................................... 31 
3.4.5. Assembling and connecting external batteries ................................................................................................ 33 
3.5. Powering up the system .......................................................................................................................37 
3.5.1. Before starting up the UPS ............................................................................................................................... 37 
3.6. Initial Configuration .............................................................................................................................38 
3.6.1. System Startup Wizard..................................................................................................................................... 38 
3.6.2. Continuing first time startup process............................................................................................................... 42 
3.6.3. Assigning IP Address to the UPS ....................................................................................................................... 49 
4. TESTING ..................................................................................................................................................... 52 
4.1. Test: Self-loading/PQ mode..................................................................................................................52 
4.2. Test: Under load ...................................................................................................................................55 
4.3. Test: Battery and blackout mode .........................................................................................................56 
4.4. Test: ATS...............................................................................................................................................56 
4.5. Test: ECO Mode ....................................................................................................................................58 
4.6. Test: IP Communication with Controller...............................................................................................61 
AUXILIARY CONNECTIONS.............................................................................................................................. 63 
1. INPUT AND OUTPUT DRY CONTACTS ......................................................................................................... 68 
2. EMERGENCY POWER OFF –EPO (MANUAL) ............................................................................................... 69 
2.1. Restarting the UPS after EPO ...............................................................................................................69 
3. SURGE PROTECTOR MALFUNCTION ALARM............................................................................................... 70 
4. LVD BATTERY PROTECTOR ......................................................................................................................... 71 
CIRCUIT BREAKER SELECTIVITY....................................................................................................................... 72 
PARALLEL OPERATION ................................................................................................................................... 74 
1. THEORY...................................................................................................................................................... 74 
1.1. Decentralized static switch method .....................................................................................................74 
1.2. Parallel communication........................................................................................................................75 

UPS for 400 Vac Grid, Installation Guide, doc. rel. 2.0

6.1.2.1. EPO and parallel operation .............................................................................................................................. 77

6.1.2.2. Common vs. Decentralized battery .................................................................................................................. 77

6.2. INSTRUCTIONS FOR PARALLEL CONFIGURATION ....................................................................................... 77

6.2.1. Maintenance bypass for parallel systems ............................................................................................85

7. PROCEDURE: MAINTENANCE BYPASS MODE ................................................................................................. 86

7.1. CIRCUIT BREAKER LAYOUT......................................................................................................................... 87

7.2. TRANSFERRING THE UPS TO MAINTENANCE BYPASS MODE FROM NORMAL MODE ................................. 88

7.3. TRANSFERRING THE UPS BACK TO NORMAL MODE FROM MAINTENANCE BYPASS MODE........................ 90

8. USING THE UPS WITH A GENERATOR ............................................................................................................. 91

8.1. THE AUTOMATIC TRANSFER SWITCH (ATS) ............................................................................................................91

9. SERVICE AND REPAIRS ................................................................................................................................... 93

 
vi 
UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0 
 
LIST OF FIGURES 
FIGURE 1: INSPECT THE SHIPPING CRATE FOR SIGNS OF DAMAGE ....................................................................................................1 
FIGURE 2: SHOCKWATCH AND TILTWATCH DEVICES ....................................................................................................................2 
FIGURE 3: REMOVE THE ROOF AND SUPPORT BEAM (USE ELECTRIC SCREWDRIVER) .............................................................................3 
FIGURE 4: REMOVE THE WALLS OF THE CRATE ............................................................................................................................3 
FIGURE 5: MAJOR UPS COMPONENTS (FRONT VIEW)..................................................................................................................7 
FIGURE 6: MAIN TERMINALS VIEWED FROM THE UPS REAR ..........................................................................................................9 
FIGURE 7: DIMENSIONS OF THE GAMATRONIC UPS ..................................................................................................................24 
FIGURE 8: RECOMMENDED CLEARANCES AROUND THE UPS........................................................................................................25 
FIGURE 9: RECOMMENDED SYSTEM CONNECTIONS ....................................................................................................................28 
FIGURE 10: RECOMMENDED CONNECTIONS WITH INPUT ISOLATION TRANSFORMER.........................................................................29 
FIGURE 11: TERMINAL CONNECTIONS .....................................................................................................................................30 
FIGURE 12: CONNECTING A SINGLE BATTERY SET ......................................................................................................................34 
FIGURE 13: CONNECTING MULTIPLE BATTERY SETS,USING CBS...................................................................................................35 
FIGURE 14: INITIAL CONFIGURATION WIZARD:START SCREEN......................................................................................................38 
FIGURE 15: INITIAL CONFIGURATION WIZARD:PASSWORD ENTRY ................................................................................................39 
FIGURE 16: INITIAL CONFIGURATION WIZARD:BATTERY CAPACITY IN AH.......................................................................................39 
FIGURE 17: INITIAL CONFIGURATION WIZARD:SET TIME ZONE .....................................................................................................40 
FIGURE 18: EXIT CONFIGURATION WIZARD ..............................................................................................................................41 
FIGURE 19: FLAT CABLES ......................................................................................................................................................42 
FIGURE 20: STATIC SWITCH ...................................................................................................................................................42 
FIGURE 21: MODULES ON SCREEN .........................................................................................................................................43 
FIGURE 22: MODULES OFF SCREEN ........................................................................................................................................43 
FIGURE 23: MODULES ON SCREEN .........................................................................................................................................44 
FIGURE 24: CONFIRM DISCONNECTING THE LOAD .....................................................................................................................45 
FIGURE 25: CONFIRM SWITCH ON ALL MODULES......................................................................................................................45 
FIGURE 26: THE ALARMS ICON INDICATES ALARM CONDITIONS....................................................................................................46 
FIGURE 27: NEXT SCHEDULED TEST SCREEN ..............................................................................................................................46 
FIGURE 28: BATTERY TEST IN PROGRESS SCREEN .......................................................................................................................47 
FIGURE 29: CONFIRM TRANSFER LOAD TO BYPASS ....................................................................................................................47 
FIGURE 30: CONFIRM TRANSFER LOAD TO INVERTER DIALOG.......................................................................................................48 
FIGURE 31: SET LAST MAINTENANCE DATE SCREEN ...................................................................................................................48 
FIGURE 32: CONFIRM SAVE USER SETTINGS .............................................................................................................................49 
FIGURE 33: IP ADDRESS CONFIGURATION................................................................................................................................50 
FIGURE 34: IP ADDRESS CONFIGURATION ................................................................................................................................51 
FIGURE 35: ENABLE SELF-LOADING/PQ MODE .........................................................................................................................53 
FIGURE 36: SELF-LOADING/PQ MODE SETUP............................................................................................................................53 
FIGURE 37: SELF-LOADING/PQ MODE ....................................................................................................................................54 
FIGURE 38: REACTIVE LOAD TESTING.......................................................................................................................................54 
FIGURE 39: DISABLE PQ MODE..............................................................................................................................................55 
FIGURE 40: GENERATOR MODE..............................................................................................................................................57 
FIGURE 41: CHANGING THE AUXILIARY CONTACT TO NORMALLY CLOSED.........................................................................................58 
FIGURE 42: ECO MODE SCREEN -ENABLED CHECKBOX ..............................................................................................................59 
FIGURE 43: TURNING ON ECO MODE.....................................................................................................................................60 
FIGURE 44: STATUS SCREEN,UPS ON AND ECO MODE ON.......................................................................................................60 
FIGURE 45: WEB VIEW ........................................................................................................................................................62 
FIGURE 46: LOCATION OF CONNECTOR GROUPS 1AND 2ON THE FRONT OF THE UPS .....................................................................63 

UPS for 400 Vac Grid, Installation Guide, doc. rel. 2.0

vii

FIGURE 47: CLOSE-UP OF CONNECTOR GROUP 1......................................................................................................................64

FIGURE 48: CONNECTOR GROUP 2.........................................................................................................................................65

FIGURE 49: FOUR PIN CONNECTORS .......................................................................................................................................68

FIGURE 50: LVD WIRING DIAGRAM ........................................................................................................................................71

FIGURE 51: AUPS'S BYPASS CIRCUIT .....................................................................................................................................72

FIGURE 52: THE STATIC SWITCH IN CONTEXT (STAND-ALONE SYSTEM)...........................................................................................74

FIGURE 53: PARALLEL COMM.CONNECTIONS (SEE TABLE 9) .......................................................................................................75

FIGURE 54: LOCATION OF THE PARALLEL COMM.CONNECTIONS AT INSIDE-REAR OF THE SYSTEM ........................................................76

FIGURE 55: COMMON DC PARALLEL COMMUNICATION CABLE....................................................................................................79

FIGURE 56: DECENTRALIZED DC PARALLEL COMMUNICATION CABLE.............................................................................................79

FIGURE 57: THE SYSTEM MENU SCREEN .................................................................................................................................80

FIGURE 58: THE CROWN ICON INDICATES THE MASTER UPS .......................................................................................................81

FIGURE 59: AC OUTPUT VOLTAGE DISPLAY FOR A SINGLE MODULE................................................................................................81

FIGURE 60: CONNECTION DIAGRAM FOR 2PARALLEL UNITS ........................................................................................................83

FIGURE 61: CONNECTION DIAGRAM FOR 4UNITS IN PARALLEL ....................................................................................................84

FIGURE 62: ELECTRICAL SETUP...............................................................................................................................................87

FIGURE 63: POSITION OF THE CBS IN NORMAL MODE.................................................................................................................90

FIGURE 64: TIMING VARIABLES WHEN USING A GENERATOR AND AN ATS ......................................................................................91

FIGURE 65: EXAMPLE OF AN ATS CONTROL PANEL.....................................................................................................................92

viii

UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0

LIST OF TABLES

TABLE 1: KEY TO FIGURE 5......................................................................................................................................................8

TABLE 2: KEY TO FIGURE 6......................................................................................................................................................9

TABLE 3: RECOMMENDED CLEARANCES...................................................................................................................................25

TABLE 4: RECOMMENDED CIRCUIT BREAKERS FOR THE CURRENT RATING FOR 30-300KVA 400V UPS .................................................32

TABLE 5: BATTERY CURRENT RATINGS FOR SEMICONDUCTOR FUSES AND CIRCUIT BREAKERS ...............................................................34

TABLE 6: BATTERY LIFETIME VS ENVIRONMENTAL TEMP.(ILLUSTRATIVE,AS PER EUROBAT)................................................................36

TABLE 7: KEY TO FIGURE 47 .................................................................................................................................................64

TABLE 8: DESCRIPTION OF CONNECTOR GROUP 2(KEY TO FIGURE 48).........................................................................................65

TABLE 9: CABLE SETS FOR PARALLEL COMMUNICATION BETWEEN UPSS.........................................................................................78

TABLE 10: RATING OF CB12 (FOR MAINTENANCE BYPASS OPTION) ..............................................................................................85

TABLE 11: NORMAL MODE OPERATING POSITION OF THE CIRCUIT BREAKERS ...................................................................................88

TABLE 12: POSITION OF THE CBS IN MAINTENANCE BYPASS MODE................................................................................................89

TABLE 13: MAINTENANCE BYPASS OPERATING POSITION OF THE CIRCUIT BREAKERS..........................................................................90

UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0

1. Unpacking Instructions

1. Inspect the shipping crate for any signs of damage that may have occurred while in

transit.

Figure 1: Inspect the shipping crate for signs of damage

2. Inspect the ShockWatch and TiltWatch devices, which are adhered to the outside of the

wooden packing crate. Verify that their indicators are not red.

A red indicator is a sign of rough handling (ShockWatch) or tip-over (TiltWatch).

Notify the carrier and Gamatronic Support immediately if rough handling of the

UPS is suspected or if any damage is found or suspected.

3. Retain the shipping crate and packaging materials for future use.

UPS for 400 Vac Grid, Installation Guide, doc. rel. 3.0

- OR -

Figure 2: ShockWatch and TiltWatch devices

These devices indicate if the package was subject to shock or tip-over.

4. Using a forklift, move the shipping crate close to the place in which the UPS will be

installed.

5. Cut and remove any straps that are on the shipping crate.

6. Stand on a secure ladder and use an electric screwdriver to remove the screws that are

holding the roof of the shipping crate in place. Then remove the roof.

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