Softmaster MMP compact Manuel utilisateur

Softmaster®MMP compact

Controller for softening plants

Operating instructions

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Table of Contens

General notes .................................................................3

Introduction..................................................................3

Handling notes ............................................................3

Safety instructions.......................................................3

Installation and commissioning...................................3

General description........................................................4

Views of the instrument...............................................4

Description of display and operating features.............5

Display functions .........................................................5

Display top line.......................................................5

Display bottom line.................................................5

LED displays................................................................6

Operating displays.......................................................6

Error messages...........................................................7

Terminal block identification.........................................9

Functions.....................................................................9

Description of the relay outputs.................................10

Filter 1 / Filter 2....................................................10

Sync .....................................................................10

BV1 / BV2.............................................................10

AL/PR Fault message output / additional program10

Description of the signal inputs .................................11

START .................................................................11

STOP ...................................................................11

PROG...................................................................11

LL .........................................................................12

WM.......................................................................12

Programming................................................................13

Menu start............................................................13

Menu selection / Selection...................................13

Input .....................................................................13

Menu end .............................................................13

Information menu.................................................13

Programming........................................................13

Enter password....................................................13

Change password................................................13

Switching on and power failure .................................14

Operating modes (plant type)....................................14

Electrical control of the regeneration valves..............14

Hardness unit............................................................15

Exchanger capacity...................................................15

Regeneration.............................................................15

Regeneration delay................................................... 16

Early regeneration triggering..................................... 16

Regeneration interval................................................ 17

Regeneration prior to operation................................ 17

Minimum regeneration interval ................................. 17

Regeneration stages................................................. 17

Fct. Out AL/PR.......................................................... 18

Additional program PR.............................................. 18

Water meter.............................................................. 18

Function START input .............................................. 19

Function STOP input ................................................ 19

Function PROG input................................................ 19

Chemical tank monitoring (LL input)......................... 19

Language.................................................................. 19

“SERVICE” menu ......................................................... 20

Regeneration of the reserve filter........................ 20

Filter change without regeneration start .............. 20

Hardness raw water............................................. 20

Filter capacity....................................................... 20

Regeneration information .................................... 20

Regeneration meter............................................. 20

Water meter......................................................... 21

Fast mode............................................................ 21

Operating hours................................................... 21

Time / Date.......................................................... 21

Error history......................................................... 21

Status history....................................................... 22

Diagnosis............................................................. 22

Software status.................................................... 22

Menu structure............................................................. 23

Technical Appendix..................................................... 24

Connection example for control valves (415, 426,

427, 441) from WWWS............................................ 24

Connection example for control valve Autotrol 952.. 25

Connection example for control valve Fleck2900

(single-filter plant)..................................................... 25

Connection example for control valve Fleck2900

(double-filter plant).................................................... 26

Connection example for control valve Fleck9000

(single-filter plant)..................................................... 27

Conformity Declaration............................................. 29

Technical data .......................................................... 30

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General notes

Introduction

These operating instructions describe the installation, operation and programming of the Softmaster MMP compact

controller. We recommend that, while familiarising yourself with the operation of the instrument aided by these

operating instructions, you have immediate access to the operable controller in order to perform the described

functions and combinations. As certain functions are interrelated, it is advisable to follow the instructions in the given

order.

Should problems or questions arise while operating the controller which are not described in these operating

instructions and/or cannot be solved, our customer service is always at your disposal.

Try to identify the problem as accurately as possible and record the actions and conditions under which it occurred.

This will enable us to offer you swift effective assistance.

Handling notes

Quick, repeated switching on/off of the controller should be avoided. Wait at least 5 seconds before switching'on'or 'off' at

the main switch.

Onlyoperate the controller in compliance with the ambient conditions (e.g. temperature, moisture) stated inthe Technical

Data. Always protect the controller against moisture.

It should never come into contact with condensation or splash water.

The warranty shall not apply if the controller is tampered with, altered, modified or repaired contrary to the instructions

described in this manual.

Before dismantling a defect controller, always write down the description of the error (failure effect).

The repair of a defective controller (irrespective of the warranty period) is only possible when the controller is dismantled

and returned to us with a description of the error.

The maximum electrical load capacityof the relayoutputs and the total power rating of theplant should never beexceeded.

The controller should only be used for its specified intended purpose.

Safety instructions

Always adhere to the following safety instructions:

The controller must be installed and operated in compliance with relevant standards (e.g. DIN, VDE, UVV) or in

accordance with regulations laid down by the respective country.

Some functions (e.g. manual filter change) allow direct manipulation of the plant (valves, pumps, etc.) without locking

or monitoring. These functions should only to be used by fully qualified personnel.

If you observe malfunctioning of the controller, switch it off immediately and inform the service personnel.

Do not attempt to repair the controller yourself (loss of warranty rights); instead always contact authorised service

personnel. This is the only way to ensure reliable and safe operation of the plant.

After a protective circuit (fuse, motor protection switch) has been triggered, attempt to eliminate the cause of

malfunctioning (e.g. clean the pump) before reactivating the protective circuit. Frequent triggering is always due to an

error which, in certain circumstances, may also cause damage to the controller.

Non-adherence to these instructions can damage the controller as well as the plant and may result in a loss of warranty

rights.

Installation and commissioning

Installation and commissioning should only be carried out by authorised technicians!

The connecting cables to the sensors should be kept as short as possible and clear of power cables. Close proximity

to strong electromagnetic radiators can lead to deviations of the display; in this case, separate interference

suppression measures should be carried out.

After installation, program the instrument with the plant-specific features and data (e.g. switch functions, conductivity

limit values, etc.). The data is permanently stored (also during power failure).

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General description

Views of the instrument

Terminal box Serial interface RS232

Drilling-scheme

5/30

Description of display and operating features

A On/Off switch

Use this switch to switch the instrument on or off.

B"ENTER" key

Use the ENTER key to confirm inputs and trigger

functions.

CArrow keys

Use these keys to operate the menu drive in the display

and to enter numerical values and programming data.

D"M" key

Call the menu and return from submenu levels.

Ekey (“Regeneration-Start/Stop”)

If the key is pressed for 5 seconds, manual triggering of

regeneration occurs (the filter in operation is regenerated)

or current regeneration is stopped(depending on the type of

plant the filter starts to operate / is put into standby or

reserve). Regenerationis restartedfrom a regenerationstop

after pressing the key briefly.

Fkey (fault OFF)

Deletes the alarm signal at Fault message output, a fault

display can only be deleted if the fault has been

eliminated.

GLED - functions

LED symbols always signal the status of the plant,

irrespective of the level (menu) you are working at.

HLC display

Two lines, each line with 16 characters, backlit.

Display functions

Display top line

The top line shows operating displays and error messages (described below).

Display bottom line

The display of the plant or filter residual capacity (still available quantity of soft water) and the raw water hardness

(entered manually) occurs in the bottom line.

Service F1

12.4m315°dH

Display of

water hardness

Display of plant statuses

Display important

functions of the plant

Display of filter-/

plant capacity

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Service F1

12,3m321,4°dH

Reg F1, R2: 43m

12,3m321,4°dH

PR on: 10m

12,3m321,4°dH

Reg. STOP/Halt

12,3m321,4°dH

LED displays

The displays signal operating statuses, plant functions and current error messages:

Reg. F1 and Reg. F2 (green)

LED lights up: Filter 1 or Filter 2 in regeneration.

LED flashes: Today, a regeneration of the respective filter is triggered at the set time (also see Regeneration delay).

PR (green)

LED lights up: Additional program active, relay ”AL/PR” switched.

Warning message ‟Low chemicals” (yellow)

LED lights up: The low chemicals contact is active (also see LL input).

Error message ‟Alarm” (red)

LED lights up: Alarm relay has been activated, error message not confirmed yet and error still occurring.

LED flashes: Alarm relay no longer active, error message has been confirmed but the error is still occurring.

As long as an error is still occurring, it is shown alternately with the operating display.

Operating displays

Each status change is saved in the status history (e.g. manual regeneration, filter change).

Filter 1 in operation with 12.3m³ residual capacity (still available quantity of soft

water) and a set raw water hardness of 21.4dH.

Display only occurs for double-filter plants.

or:

F2 mode Filter 2 in operation (two filter plant)

Mode Filter in operation (single filter plant)

Example: Filter 1 in regeneration: With regeneration stage R2 and remaining

stage period of 43 minutes. The LED ‟Reg. F1" lights up.

or:

Reg F2, R1: 7m Example: Filter 2 in regeneration: With step R1 and remaining stage period of

7 minutes.

Additional program PR active prior to regeneration, remaining period 10

minutes.

The LEDs ‟Reg. F1” and ‟PR” light up.

Regeneration stopped via the STOP input or regeneration start delayed. Briefly

press the key to restart regeneration.

Filter 1

Filter 2

Add.

prog.

Warning

„Chemicals low“

Error

in regeneration

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Power failure

Plant override

Min. reg. pause

Error messages

In addition to the displayed error messages, the red LED ‟Alarm” lights up or flashes.

Alternate display of all error messages and operating displays.

Each occurred error is stored in the error history.

Error message ‟Power failure”

Message after each switching on, ‟power failure”. Check the time and, if

necessary, set the time.

After switching on or after voltage recovery, the controller starts with the last active status. Current regeneration is

continued.

Check the plant for possible negative results due to the power failure (e.g. exhaustion due to excessive washing in the

regeneration stage ‟wash out”).

All stored values remain stored even during a power failure.

Confirm the fault display via the key.

Error message ‟Plant override”

Regeneration triggered via a contact at the START input or via too high

consumption while a filter is still being regenerated.

In multi-filter plants it can occur that a filter is in regeneration and a second filter is also waiting to be regenerated. This

status can occur if the soft water consumption is very high, e.g. when filling a swimming pool. If this scenario occurs,

the plant will only provide raw water to the consumers. If only soft water should be provided, the soft water supply to the

consumers has to be closed.

Wait until the current filter regeneration has finished and then open the soft water supply to the consumers. The

controller will always automatically complete regeneration of this filter.

Find and eliminate the fault and confirm the fault display via the key.

If regeneration is really necessary again (triggered via consumption measurement), regeneration will occur at the end

of the current regeneration.

If you have programmed a minimum regeneration interval, regeneration will be started after this period has expired.

With triggering via a contact at the START input, you have to start regeneration manually via the key.

Error message ‟Minimum regeneration interval not achieved”

Regeneration triggering via a contact at the START input or via excess soft

water. The required temporal interval to the previous regeneration has not

been observed.

Confirm the fault display via the key.

Regeneration requested via the water consumption is executed after the programmed period.

Regeneration triggering via the START contact is ignored. Check the plant and trigger a required regeneration

manually. The error message is subsequently deleted.

8/30

Max. reg. nums.

Chemicals low

Reg. STOP/Hold

Error message ‟Maximum number of regenerations achieved”

The entered maximum number of possible regenerations has been achieved.

The current status of the regeneration meter can be viewed in the SERVICE

menu under ‟Reg. meter”.

In addition to the error message, the yellow warning light ‟Low chemicals” lights up.

Confirm the fault display via the key. The message remains until the regeneration meter has been deleted.

Delete the regeneration meter in the SERVICE menu under ‟Reg. meter”.

Error message ‟Low chemicals”

The chemical tank is empty.

The EMPTY signal is present at the contact input ‟LL” and the input is

programmed as the ‟Low chemicals” contact.

In addition to the error message, the yellow warning light ‟Low chemicals” lights up.

Confirm the fault display via the key.

Check the chemical tank and the desalination valve or the automatic refilling of the proportion tank. The error display is

only deleted after the fault has been eliminated.

Error message ‟Regeneration stopped”

If the program has been stopped via an external switch (STOP input) prior to

or during regeneration and if you have programmed the alarm message for the

STOP input, the display "Reg. STOP/Hold" will appear as an error message.

Confirm the fault display via the key.

The display will be deleted as soon as the switch re-opens and the program continues.

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Terminal block identification

Functions (IN = input, OUT = output)

Terminal

Type

Function

Note

6x mains protective earth

Mains, N = Neutral

Mains, L = Live

Mains input

230 - 240 V AC

OUT

5x live, switched

5x Neutral, switched

Mains voltage, max. 6 A

Fi 1 6

OUT

Filter 1 - common

Filter 1 - normally open

Filter 1 - normally closed

Synchronisation relay K3, normally open

5‘

Fi 2 6‘

7‘

8‘

OUT

Filter 1 - common

Filter 1 - normally open

Filter 1 - normally closed

Synchronisation relay K3, normally open

SYNC

OUT

Synchronisation relay K3 / 8, normally closed

Synchronisation relay K3 / 8’, normally closed

BV1

OUT

Operating valve 1, common

Operating valve 1, relay K2

BV2

OUT

Operating valve 2, common

Operating valve 2, relay K2

AL/PR NC*

OUT

Fault message output / Add. program - common

Fault message output / Add. program - normally open

Fault message output / Add. program - normally closed

Volt-free relay output

max. Load 240 V AC, 6 A

Water meter

Common earth for inputs

Only connect volt-free normally

open / closed

+12V

GND

OUT

12V-Supply for turbine

Common earth for inputs

See water meter description!

GND

Storage tank EMPTY

Common earth for inputs

Only connect volt-free normally

open / closed

PROG

GND

Add. program Start

Common earth for inputs

Only connect volt-free normally

open / closed

STOP

GND

Stop plant

Common earth for inputs

Only connect volt-free normally

open / closed

START

GND

Start plant

Common earth for inputs

Only connect volt-free normally

open / closed

* (NO = Normally open, NC = Normally closed; Normally means: switch position is current-free)

Terminal blocks for mains supply and relay outputs

Terminal blocks for inputs and interface

10/30

Description of the relay outputs

Filter 1 / Filter 2 Pilot distributor or central control valves 1 and 2

Connect the regeneration valves (central control valves) or pilot distributors which are controlled via an electrical change-

over switch or impulse switch control at these relay outputs (terminal 5, 6, 7, 8 and 5‘, 6‘, 7‘, 8‘).

Change-over contact: For versions with a change-over switch the output changes after each regeneration stage.

Impulse: For versions with an impulse switch control the output switches for 40 seconds (terminal 7 or 7').

The idle position of the relay is the same for de-energized controllers and in the operating position of the filter: Contact at

terminal 6 or 6'.

The control version can be set under the menu item

"M" BASIC PROGRAM Valve type

Sync Synchronous contact / Regeneration message

After power failure (e.g. during regeneration) or with faults, it is usually necessary to synchronise the valves or pilot

distributors with the controller. For regeneration valves / pilot distributors with a change-over controller and an uneven

number of (electrical) regeneration positions it is necessary to connect these to the synchronouscontact.This ensures that

the regeneration valve / the pilot distributor returns to the operating position after regeneration. The connection occurs at

terminal Sync –8 or 8’.

The connection ‟Sync” can be used to externally display the program course (regeneration) orto control arelayor solenoid

valve during regeneration.

BV1 / BV2 Operating valves Filter 1 and 2

The operating valves of the filters have to be designed as normally closed.

AL/PR Fault message output / additional program (terminal “C NC NO”)

The volt-free output AL/PR can be used for various functions:

as additional program PR

The additional program is used for controlling an additional valve prior to, during or after regeneration with

programmable on-time. If the output AL/PR has been switched, the LED "PR" will light up.

Program the function under the menu item (see basic programming ‟Aux Prog."):

"M" BASIC PROGRAM Aux Prog.

as fault message output ("Alarm")

During trouble-free operation the contact between the terminals C - NO is closed and the one between terminals C - NC is

open. In case of power failure or a fault, the contact between the terminals C - NC is closed and the one between terminals

C - NO is open.

The controller monitors a whole range of plant statuses. The fault messageoutput remains active(terminals C - NOclosed)

until the fault has been eliminated and confirmed.

The red LED "Error message" and the text on the display indicate a fault.

The fault message signal at the fault message output is deleted by confirming the fault via the key.

The fault display can only be deleted if the fault has been eliminated.

(NO = Normally open, NC = Normally closed; Normally means: switch position is current-free)

The following faults activate the fault message output and are displayed if the softening plantor valves/pilot distributor have

been equipped with the respective contacts:

The following statuses always trigger a fault message:

Power failure

Plant overrun (regeneration start while a filter is still being regenerated)

Occurring error messages depending on the programming:

Minimum regeneration interval

Maximum number or regenerations achieved (the max. regeneration meter level has been reached)

Regeneration stopped via the stop input

When an LL input is used:

Low chemicals

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