Smith Industrial and Contractor Series Manuel utilisateur

Do Not Return This Sprayer To The Store

For Help, Information or Parts, Call : 1-800-311-9903

The Fountainhead Group, Inc.

23 Garden St., New York Mills, NY 13417

1-800-311-9903

www.TheFountainheadGroup.com

www.smithperformancesprayers.com

CAUTION: Read and follow all instructions

Use and Care Manual

Poly Industrial

Compression Sprayer

Manual No. 183281

Rev A: 05/18/17

ECN16-072

5 1/2”X 8 1/2”Booklet

Industrial and Contractor Series

R301

#190451

Do not return sprayer to store, if you experience problems or have questions contact

our toll free Customer Service Center, M-F 8A.M. - 5P.M., EST, at 1-800-311-9903, or

e-mail: [email protected]om, or access online at: www.TheFountainheadGroup.com.

SAFETY PRECAUTIONS

• Read owner’s manual completely before operating this sprayer.

• Always use goggles, gloves, and protective clothing when using sprayer. Refer to the appropriate

technical bulletin for the chemical being sprayed for additional protective clothing required.

• Read and follow all instructions and cautions on label, material safety data sheets and technical bulletins

of products used in this sprayer.

• Never use ammable liquids, caustics, acids or hot water in the tank for the R301 Sprayer.

• Do not leave sprayer in the sun when not in use.

• Spray when air is calm to prevent drift of chemicals.

• Do not use sprayer near open ame or anything that could cause ignition of the spray.

• Always inspect hose and all hose connections before each use. A damaged hose, or loose hose

connection can result in unintended exposure to the pressurized chemical, resulting in serious injury or

property damage.

• Do not lift or carry sprayer by the hose, shut-o valve, or extension. Carry by pump handle only,

making sure handle is properly locked in place before lifting.

• Do not pressurize with any mechanical device such as an air compressor, since this can create a

dangerous pressure level and bursting of parts resulting in serious injury. Only use original pump.

• Do not store chemicals in this tank.

• Always release pressure when sprayer is not in use and before removing pump from tank.

• Do not stand with face or body over top of tank when pumping or loosening pump, to prevent pump or

solution from striking you, resulting in serious injury.

• Clean and rinse sprayer thoroughly after each use.

• Never attempt to alter sprayer from original condition.

• Always use replacement parts from original manufacturer.

• Keep the sprayer and all chemicals out of the reach of children.

WARNING

The sprayer is operated with liquid under pressure. Failure to observe caution and to follow instructions

for operating and cleaning can cause tank, hose and other parts to be weakened and rupture under

pressure. This can result in serious injury from high pressure discharge of liquids or forcible ejection of

parts. Do not use ammable materials in any sprayers covered by this manual. Material could ignite or

explode, causing serious injury and/or possible death. For safe use of this product, you must read and

follow all instructions before use.

TEST SPRAYER WITH WATER BEFORE USING ANY CHEMICALS.

CAUTION

Always empty, clean and dry tank, pump system, shut-o, hose, and extension after each use. FAILURE TO

DO SO MAY WEAKEN SPRAYER COMPONENTS, CAUSING COMPONENTS TO RUPTURE WHEN PRESSURIZED.

Additionally, FAILURE TO CLEAN AND PROPERLY MAINTAIN YOUR SPRAYER WILL VOID MANUFACTURER’S

WARRANTY.

WARNING

ALWAYS CLEAN THE SPRAYER AND SHUT-OFF THOROUGHLY AFTER EACH USE

OR WHEN CHANGING APPLICATIONS AS DESCRIBED IN THE CLEANING SECTION.

FAILURE TO COMPLETELY CLEAN MAY CAUSE CROSS-CONTAMINATION.

Page 2

ASSEMBLY INSTRUCTIONS

Assemble Hose To Tank

IMPORTANT: Do not attempt to heat or alter hose,

hose nut, or barb prior to assembly.

1. Align hose barb tabs, push hose barb into tank

until it stops (See Figure A).

2. Slide hose nut into place and turn clockwise to

tighten. (See Figure B).

NOTE: Do not use tools to tighten hose nut.

Figure A Figure B

Page 3

XR Valve

Assemble Hose, Extension, Shut-O & Nozzle

1. Attach hose to Shut-O and tighten securely using a 9/16”Wrench, use a 3/4”Wrench to hold the Shut-O

handle while tightening the hose. (See Figure H)

2. Install the extension onto the Shut-O assembly and tighten the nut securely using a 13/16” wrench.

(See Figure J)

3. Install selected nozzle into the extension nut and tighten nut securely using a 13/16”wrench. Insert check

valve if required as shown. (See Figure K)

Figure H

Figure J Figure K

80° FAN .07 GPM #4 GREEN

80°

SPRAY

ANGLE: SPRAY

PATTERN:

FAN

FLOW

RATE:

.10 GPM

.13 GPM

.10 GPM

.20 GPM

COLOR

#6 RED

#10 BLACK

#8 GRAY

#12 BROWN

65° FAN .2 GPM

80°

95°

SPRAY

ANGLE: SPRAY

PATTERN:

FAN

FLOW

RATE:

.2 GPM

.5 GPM

.4 GPM

.5 GPM

110° FAN 1 GPM

BRASS FLAT FAN TIP

NOZZLE USES: CERAMIC CONEJET TIP

NOZZLE USES:

1. Industrial and Concrete Series (Orange)

Used on 1. Turf and Argiculture Series (Green)

2. Industrial and Concrete Series (Orange)

3. Cleaning and Restore Series (Blue)

4. Pest Control Series (White)

Used on

BRASS ADJUSTABLE

FAN NOZZLE USES:

1. Industrial and Concrete Series (Orange)

Used on

Page 4

OPERATING INSTRUCTIONS

Filling

IMPORTANT: Always make sure the pressure is

released from the tank before lling or servicing.

1. Pull up on the knob of the pressure release

valve until all the pressure is released from the

tank. (See Figure P.)

2. Turn the pump handle counterclockwise to remove

the pump (See Figure R).

3. Fill the tank to the desired level. See ll markings

on side of tank. (Always refer to chemical

manufacturer for proper mixture).

4. Install the pump into the tank opening and turn

clockwise until tightly sealed against the tank

(See Figure S).

Figure S

Figure R

Figure P

Pressurizing

1. Make sure shut-o lock is not engaged. (If shut-o lock is engaged while pressurizing, the unit

will immediately start spraying).

2. Push down on the handle and turn counterclockwise to unlock the handle (See Figure T-1T).

3. Pressurize the sprayer by pumping the handle in a smooth up and down motion (See Figure T-2T).

4. Push down on the handle and turn clockwise to lock the handle into the pump (See Figure T-3T).

Figure T

1T 2T 3T

XR Shut-o Sprayer

1. Direct nozzle away from you and squeeze shut-o

lever to begin spraying.

2. This model does not have a locking handle.

Page 5

OPERATING INSTRUCTIONS CONTINUED

Steps To Cleaning Your Sprayer

*** To prevent clogging issues, after each use clean your sprayer.***

WATER BASED PRODUCTS

1. Release pressure in your sprayer via pressure relief valve. Do not undo handle without removing pressure.

2. Empty remaining chemical back into original lling container.

3. Fill sprayer with water, place pump back into tank, and tighten.

4. Aggressively shake the water in the tank to try and get residue o of the inside walls of the sprayer. Repeat

step if necessary, each time relling with fresh water.

5. Pressurize the sprayer and spray water for 30-45 seconds into a disposable reservoir, then release pressure

and remove the pump from the tank.

6. Tip and empty tank, then set tank upright. Hold wand and shut-o above the tank and depress the

shut-o. The liquid will drain into the tank, empty again.

7. Repeat the steps above as necessary.

8. Allow tank to air dry by leaving the pump outside of tank over night.

Sprayer Storage

1. Sprayer tank should be hung upside down, with the pump removed.

2. Do not store or leave any solution in the tank after use.

3. Store in a warm, dry location out of direct sunlight.

4. Keep the sprayer and all chemicals out of the reach of children.

MAINTENANCE

Pump Lubrication

Pump should be periodically oiled by applying 10 to

12 drops of light oil down the pump rod through the

opening in the pump cap as shown.

Pump Disassembly & Reassembly

NOTE: Remove pump from tank prior to disassembly.

1. Inspect gasket. If worn or damaged, remove and replace. (See Figure 1)

2. To remove pump cap from pump barrel, squeeze the tabs on the cap and pull away from barrel.

(See Figure 2)

Figure 2

Figure 1

Page 6

3. Inspect o-ring. If worn or damaged, remove and replace. Lubricate o-ring with petroleum jelly.

(See Figure 3)

4. Inspect check valve in bottom of barrel. If worn or damaged, remove and replace by pressing into

hole in bottom of barrel. (See Figure 4)

5. Insert the pump handle assembly into the barrel. Align the tabs of the pump cap with the rectangle

cutouts on the barrel. Push cap into place until the cap snaps securely into position. (See Figure 5)

Figure 3 Figure 4 Figure 5

MAINTENANCE CONTINUED

Nozzle Maintenance

1. If nozzle clogs, remove and disassemble the nozzle assembly.

2. Clean the openings of any obstructions and reassemble.

3. The brass nozzles should be cleaned with toothbrush and a detergent. Don’t use a metal brush or sharp

objects on the nozzle. For tough clogs soak brass nozzle in xylene and clean with a brush.

Gasket

O-rings & Seals

XR Shut-o Maintenance (Repair Kit)

Always depressurize sprayer before maintenance by activating

shut-o and spraying contents out.

1. Unscrew the handle from the shut-o assembly.

2. Unscrew valve cap and remove valve stem components and seals as

shown. Clean components with cool clean water.

3. Clean any debris from inside the handle and shut-o body. Check

for any wear of o-rings or seals and replace as necessary.

4. Reassemble the components as shown and tighten the handle and

valve cap securely.

Page 7

TROUBLE LOOK FOR REMEDY

Sprayer starts to spray

when pumping or sprayer

will not stop spraying

when shut-o lever is

released.

Shut-o lock is engaged.

Squeeze shut-o lever and rotate the lock

towards the nozzle as described in Spraying

and Locking section.

Sprayer leaks at pump or

sprayer does not build

pressure.

1. Dirt or debris on pump gasket

(#3F) or closure.

2. Chipped, torn, swollen, or

defective pump gasket (#3F).

3. Check valve (#3G) at bottom of

pump assembly.

4. Worn or damaged o-ring (#3D)

on piston.

1. Clean dirt or debris from gasket (#3F) or

closure.

2. Remove old gasket (#3F) and replace with

new as described in Pump Disassembly &

Reassembly section.

3. Replace if missing or damaged as described

in Pump Disassembly & Reassembly section.

4. Replace if worn or damaged as described in

Pump Disassembly & Reassembly section.

Sprayer material overows

through pump barrel or

pump handle rises when

handle is unlocked.

1. Dirt or debris under check

valve (#3G) on pump.

2. Chipped, torn, or swollen

pump check valve (#3G).

1. Clean check valve (#3G) and valve sealing

surface on pump.

2. Replace check valve (#3G) as described

in Pump Disassembly & Reassembly section.

Hose leaks at tank or

shut-o.

1. Loose hose at tank.

2. Cracked, swollen, or faulty hose.

3. Loose hose at shut-o.

1. Tighten hose nut at tank.

2. Replace hose.

3. Tighten hose at shut-o.

Sprayer is dicult to

pump.

1. Damaged piston o-ring (#3D)

2. Piston o-ring (#3D) is dry.

1. Replace piston o-ring as described in

Pump Disassembly & Reassembly section.

2. Lubricate piston o-ring as described

in Pump Disassembly & Reassembly section.

Sprayer tank leaks. Evidence of spray material

escaping from the tank. Replace entire sprayer.

Nozzle drips when shut-o

lever is released.

1. Dirt or debris in shut-o valve.

2. Damaged o-rings or seals in

shut-os (Kit #11).

1. Clean shut-o as described in Shut-o

Maintenance section.

2. Service shut-o seals as described in

Maintenance service (Kit #11).

Nozzle tip leaks, poor spray

pattern, partial spray or

complete stoppage.

1. Spray extension or nozzle

clogged.

2. Dirty or clogged nozzle tip.

1. Remove nozzle and clean as described in

Nozzle Maintenance section.

2. Clean the nozzle tip with a soft brush.

TROUBLESHOOTING

Page 8

KITS, PARTS & ACCESSORIES

KIT #3 (Brown)

KIT #4 (Brown)

12-1

BLACK HOSE

12-2

9-1 9-2 9-3 9-4 9-5

8-1 8-2 8-4 8-5 8-6 9-6

11B

XR Shut-o

11C

11E

11B 11A

11H

11G

11F

11D

KIT #11

11D

11G

11C

11E

11F

11H

11A

8-3

Page 9

KEY# PART# DESCRIPTION

182530 3 GALLON“R”TANK

(INCLUDES KEY #2)

2 182495 VITON PRV ASSEMBLY

(Color Brown)

3A 182257 “R” PUMP HANDLE

3B 182219 PUMP CAP

3C 180278 PUMP ROD

3D 180429 VITON PUMP PISTON ASSEMBLY

3E 182220 UNIVERSAL PUMP BARREL

3F 178039V “R” PUMP GASKET (Brown)

3G 171015V CHECK VALVE, VITON (Brown)

KIT #3 182413 “R” PUMP Assembly Viton

(Brown O-rings & Gasket)

KITS, PARTS & ACCESSORIES CONTINUED

KIT #4 182675 VITON PUMP SERVICE KIT

(Brown O-rings and Gasket)

4A 180429 ASSY, PISTON, VIT0N (Brown)

4B 178039V “R” PUMP GASKET, VITON (Brown)

4C 171015V CHECK VALVE, VITON (Brown)

KEY# PART # DESCRIPTION

5 181080 SHOULDER CARRYING STRAP

KEY# PART# DESCRIPTION

-1 182578 FLAT FAN TIP, BRASS, .2 GPM-65°

-2 176042 FLAT FAN TIP, BRASS, .2 GPM-80°

-3 176116 FLAT FAN TIP, BRASS, .4 GPM-80°

-4 176171 FLAT FAN TIP, BRASS, .5 GPM-80°

-5 182577 FLAT FAN TIP, BRASS, .5 GPM-95°

-6 182576 FLAT FAN TIP, BRASS, 1 GPM-110°

KEY# PART# DESCRIPTION

-1 182795 NOZZLE, #4 GREEN POLY, .07 GPM-80°

-2 182796 NOZZLE, #6 RED POLY, .10 GPM-80°

-3 182797 NOZZLE, #10 BLACK POLY, .10 GPM-80°

-4 182784 NOZZLE, #8 GRAY POLY, .13 GPM-80°

-5 182798 NOZZLE, #12 BROWN POLY, .20 GPM-80°

-6 182785 NOZZLE, #8 BRASS CONICAL

KIT #11 182906 XR, VITON,

SHUT-OFF SERVICE KIT

11A 182694 SEAL, HANDLE, VITON

11B 182693 O-RING, .073 x .75, VITON

11C 182690 O-RING, .073 x .25, VITON

11D 182689 GUIDE, BRASS

11E 182688 ASSY, VALVE STEM

11F 182692 SPRING, VALVE

11G 182691 GASKET, COPPER

11H 182695 CAP, VALVE

KEY# PART # DESCRIPTION

6 182567 NOZZLE, ADJUSTABLE, BRASS,

(Industrial and Contractor Series)

7 176332 POLY CHECK VALVE

KEY# PART # DESCRIPTION

10 182563 SHUT-OFF, XR

KEY# PART# DESCRIPTION

-1 182661 24”WAND ASSEMBLY, BRASS

-2 182573 NUT, BRASS CAP

13 182629 HOSE (BLACK), BARB, DT ASSEMBLY, 50”, R3

CONCRETE

Page 10

SERVICE KITS, PARTS & ACCESSORIES ARE AVAILABLE BY CONTACTING

The Fountainhead Group, Inc. - Customer Service Center

Monday - Friday 8 A.M. - 5 P.M., EST

Toll Free: 1-800-311-9903

e-mail: [email protected]

Access online at: www.TheFountainheadGroup.com

www.Smithperformancesprayer.com

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