Smart wasp S300 Manuel utilisateur

SMART WASP STANDARD WRAPPING MACHINE

SMART WASP

STANDARD WRAPPING

MACHINE

S300 Installation Manual

（Please read carefully before operation）

SMART WASP STANDARD WRAPPING MACHINE

Smart Wasp Intelligent Technology Co., Ltd

SMART WASP STANDARD WRAPPING MACHINE

Content

1. Overview......................................................................................................................................... 4

2. Equipment parameters and configuration....................................................................................... 5

3. Equipment mechanism and working principle............................................................................... 6

3.1 Standard wrapping machine film carriage............................................................................ 7

3.2 Online wrapping machine column...................................................................................... 11

3.3 Online wrapping machine turntable....................................................................................13

3.4 Online wrapping machine clamping film and cutting film.................................................14

4. Installation And Debugging.......................................................................................................... 15

4.1 Preparation before installation............................................................................................ 15

4.1.1 Area preparation before installation.........................................................................16

4.1.2 Confirmation of ground bearing.............................................................................. 16

4.1.3 Electrical confirmation.............................................................................................16

4.1.4 Equipment, tools and personnel requirements.........................................................17

4.1.5 Equipment loading, unloading and handling...........................................................17

4.1.6 Fastening torque reference for general hardware.................................................... 17

4.1.7 Conditions of installation and service......................................................................18

4.2 Installation...........................................................................................................................18

4.2.1 Column mouting...................................................................................................... 19

4.2.2 Film carriage installation......................................................................................... 22

4.2.3 Film carriage power connection...............................................................................24

4.2.4 Installation of film breaking device and stopper..................................................... 27

4.2.5 Door panel installation.............................................................................................29

4.3 Initial operation of equipment.............................................................................................31

4.3.1 Attention points........................................................................................................ 31

4.3.2 Preparations for initial operation of equipment.......................................................31

4.3.3 Equipment testing.................................................................................................... 32

4.3.4 Automatic debugging............................................................................................... 35

4.3.5 Parameter Settings....................................................................................................38

4.3.6 Running state............................................................................................................39

SMART WASP STANDARD WRAPPING MACHINE

Safety Attentions

The personnel who operate and maintain the machine should read this

manual carefully before using the machine！

The operation of the machine must be in charge of special personnel,

and the operator should have a comprehensive understanding of the

characteristics and performance of the machine！

All electrical equipment of the machine should not be fed with water.

When the machine is running, it must be well grounded to prevent

electricity leakage！

Before starting the machine, all tools and sundries should not be

placed on the machine！

Do not approach the moving range of the machine when it is working.

It is strictly prohibited to extend body into the movement mechanism！

When the machine with pneumatic device, the operator must ensure

that the pressure in the mechanism has been fully unloaded before

maintenance to prevent the body injury caused by accidental action！

Make sure the machine is in the stop state and cut off the power

supply when maintenance and adjustment of the machine and

replacement of parts or wearing parts！

Each moving part of the machine must be lubricated regularly by

selecting suitable grease according to the maintenance schedule！

All fasteners in the machine must be checked and fastened regularly！

Electrical control equipment shall not be installed, debugged or

maintained by non-professionals！

SMART WASP STANDARD WRAPPING MACHINE

1-4

1. Overview

Automatic intelligent online wrapping machine is a kind of mechanical

equipment in the field of packaging machinery. It is used to wrapping

film on the surface of products in the production line. Automatic

intelligent online wrapping machine includes turntable, column, rope film

carriage, automatic film cutting and clamping device and other

mechanisms.

Machine workflow:

1.The cargo enters the in-line turntable horizontally.

The articles are connected to the online chassis through the assembly line, and the

pallet moves horizontally in a straight line on the conveying frame.

2.Pallet arrives in position.

The pallet photoelectric switch senses the pallet to reach the target position.

3.Motor start-up

Start the turntable rotating motor for circular motion.

(1) At the same time, the column motor drives the film carriage to do vertical

movement.

(2) The film carriage motor starts to release the film.

4. The clamp film device loose the clip

When the set time is reached, the gripper will be released automatically.

5. Automatic clamping film

The turntable, the column and the film carriage work at the same time. After finishing

working, the turntable stops at a fixed position under the operation of the induction

switch. The gripper clamps the wrapping film.

6. Automatic cutting film

The film holding brush moves in a semicircle with the heating wire. The film is

broken first and the film is completely disconnected after a few seconds of delay. The

SMART WASP STANDARD WRAPPING MACHINE

2-5

brush continues to move and sticks the broken film tail tightly to the cargo.

7. Removal of the goods

When the film brush is reset, the conveying function makes the pallet move in a

straight line, so that the pallet drives away from the online turntable and enter the next

round of wrapping mode.

2. Equipment parameters and configuration

MODEL

S300 Roller/Chain Type

Feature

Rotary support

chassis

Brand

SMART WASP

Automatic film

cutting device

Have

Performance

Auto-cut＆Clamp Film

Intelligent

sensor

Standard

Maximum

packing speed

30~40 Pallet/Hour

Film width

500mm

The diagonal

line of pallet

Flexible（1650〰3000）

Release film

Standard

Maximum

wrapping height

2160mm

Standard

pre-stretch ratio

300%

Max wrapping

weight

2000Kg

Wrapping force

Variable (electric

adjustable)

Main

configuration

SIEMENS

Film capacity

250mm/Film roll

diameter

Photoelectric

switch

Germany SICK

Film conveying

system

Dynamic pretension

ratio

PLC

SIEMENS

Roping system

Standard

Inverter

SIEMENS

Weighing

integration

Optional

Motor

SMARTWASP

Weight and

dimensions

Standard

Touch Screen

SIEMENS

Weight

790Kg

Contactor

SIEMENS

Size

3020X1844X3170

Turntable

system

Chain Driver

Operation

requirements

Indoor use

Rotary speed

(adjustable)

0〰12RPM

Pneumatic

Need

SMART WASP STANDARD WRAPPING MACHINE

3-6

Turntable size

Diameter 1650mm

Special power

220V AC 16A

Table drive

1PH

Pressure device

Without

Note: The suitable film for the equipment is pre-stretch PE film.

3. Equipment mechanism and working principle

This equipment mainly cooperates with the production line to wrap the

product, the purpose is to improve the efficiency of the product, reduce

the production cost.

Figure 3.1 Online roller type assembl

Cutting

film

Turntable

Film Carriage

Column

SMART WASP STANDARD WRAPPING MACHINE

Working Principles：

1The use of turntable rotary support stable rotation function；②

The column motor drives the film carriage to do vertical movement.The

film carriage motor starts to release the film；③The large cylinder pushes

the film breaking mechanism to move, and the heating wire automatically

breaks the film; ④The gear and rack have a simple and stable

bidirectional movement under the action of the cylinder to ensure that the

clip and release film freely.

3.1 Standard wrapping machine film carriage

The film carriage mainly includes the main frame, film carriage door

body, film carriage top cover, film carriage transmission device, rope

making device and safety touch device (anti-drop system).（Figure3.1.1）

Figure 3.1.1 Film Carriage

SMART WASP STANDARD WRAPPING MACHINE

1.The main frame adopts carbon steel welding structure, strong rigidity,

simple structure.

2.The top cover of the film carriage is made of injection molding parts

with beautiful shape.

3.Film carriage door body mainly includes handle, door body, micro

dynamic frame, no power guide roller, acrylic observation plate,

proximity switch and other components.Pass the film through the guide

roller along the specified route and gently push to close the door of the

film seat. Easy to replace the film. The film is attached to the film pulling

roller, which is driven by a pair of sprockets to stretch the film in a

certain proportion. The non-dynamic film guide roll contacts with the

proximity switch under the action of film tension and gives feedback

signal to PLC. PLC through the compensation algorithm, control the

motor to adjust the film release speed, so as to improve the product

around the winding film contraction force, ultimately improve the quality

and efficiency of packaging.（Figure 3.1.2）

SMART WASP STANDARD WRAPPING MACHINE

Figure 3.1.2 Door of film carriage

4.The film carriage transmission device mainly includes the active

sprocket, the passive sprocket, the transition sprocket, the tension

sprocket, the film roller and so on.The membrane seat passes through the

membrane seat motor on the lifting car, under the action of the external

sprocket, the driving force is transferred to the transition transmission

device. The transmission device drives two film pulling rollers through

the sprocket, and the film is pre-stretched into a certain proportion of the

state.（Figure 3.1.3）

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