Ski-Doo REV G4 Trail/Crossover E-TEC Series Manuel

520 002 316 Original Instructions

2020

REV-G4 Trail / Crossover E-TEC Series

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

520 002 316

OPERATOR’S GUIDE REV-G4 Trail / Crossover E-TEC Series / ENGLISH

GUIDE DU CONDUCTEUR REV-G4 Trail / Crossover E-TEC Series / ANGLAIS

FAIT AU / MADE IN CANADA U/M:P.C.

BEFORE YOU OPERATE THIS VEHICLE, READ THIS

OPERATOR’S GUIDE, ALL ON-PRODUCT SAFETY

LABELS AND WATCH THE SAFETY VIDEO.

Read this guide thoroughly.

It contains important safety information.

Minimum recommended operator’s age: 16 years old.

Keep this Operator’s Guide in the vehicle.

REVTMG4

Trail / Crossover E-TEC® Series

WARNING

Includes

Safety, Vehicle

and

Maintenance Information

Operator’s

Guide

2020

WARNING

520002316 en ML

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

WARNING

Disregarding any of the safety precautions and instructions

contained in this Operator's Guide, SAFETY VIDEO and on-

product safety labels could cause injury including the

possibility of death!

WARNING

This vehicle may exceed the performance of other vehi-

cles you may have ridden. Take time to familiarize yourself

with your new vehicle.

CALIFORNIA PROPOSITION 65 WARNING

WARNING: Operating, servicing and maintaining an

off-road vehicle can expose you to chemicals including

engine exhaust, carbon monoxide, phthalates, and lead,

which are known to the State of California to cause cancer

and birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine

except as necessary, service your vehicle in a well-venti-

lated area and wear gloves or wash your hands frequently

when servicing your vehicle. For more information go to

www.p65warnings.ca.gov/products/passenger-vehicle.

In USA, products are distributed by BRP US Inc.

In Canada, products are distributed by Bombardier Recre-

ational Products Inc.

This is a non-exhaustive list of trademarks that are the property

of Bombardier Recreational Products Inc. or its affiliates:

E-TEC®MX Z™ RAVE™ RER™ ROTAX™

REV®Gen4™ Ski-Doo®XPS™ X-RS™

The KYB Pro series is a registered mark of KYB America LLC.

520002316 en ML

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Deutsch

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verfügbar. Bitte wenden Sie sich an Ihren Händler oder besuchen Sie:

www.operatorsguides.brp.com

English This guide may be available in your language. Check with your dealer or

go to: www.operatorsguides.brp.com

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Italiano Questa guida potrebbe essere disponibile nella propria lingua. Contattare

il concessionario o consultare:

Русский

Воспользуйтесь руководством на вашем языке.Узнайте

о его наличии у дилера или на странице по адресу

www.operatorsguides.brp.com

520002316 en ML

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Model Package Engine

MX Z

TNT

600R E-TEC

850 E-TEC

600R E-TEC

850 E-TEC

X-RS

600R E-TEC

850 E-TEC

Renegade

Adrenaline

600R E-TEC

850 E-TEC

Enduro

600R E-TEC

850 E-TEC

600R E-TEC

850 E-TEC

X-RS 850 E-TEC

Backcountry

600R E-TEC

850 E-TEC

600R E-TEC

850 E-TEC

X-RS 850 E-TEC

Content List

GENERAL INFORMATION

FOREWORD ........................ 8

Know Before you Go . . . . . . . . . . . . . . . . . . 8

SafetyMessages .................... 9

About this Operator's Guide . . . . . . . . . . . . . . 9

SAFETY INFORMATION

GENERAL PRECAUTIONS . . . . . . . . . . . . . . . 12

Avoid Carbon Monoxide Poisoning . . . . . . . . . . 12

Avoid Gasoline Fires and Other Hazards . . . . . . 12

Avoid Burns from Hot Parts . . . . . . . . . . . . . . 13

Accessories and Modifications . . . . . . . . . . . . 13

SPECIAL SAFETY MESSAGES . . . . . . . . . . . . . 14

RIDING THE VEHICLE . . . . . . . . . . . . . . . . . . 19

HowtoRide ...................... 19

Carrying a Passenger . . . . . . . . . . . . . . . . . 24

Terrain/Riding Variations . . . . . . . . . . . . . . . 26

Environment ...................... 33

TRACTION ENHANCING PRODUCTS . . . . . . . . . 36

Manoeuvrability .................... 37

Acceleration ...................... 39

Braking ........................ 39

Important Safety Rules . . . . . . . . . . . . . . . . 40

Effects of Having a Studded Track on the Life of the

Snowmobile ...................... 40

Installation of Studs on BRP Approved Tracks . . . . 41

Maintenance/Replacement . . . . . . . . . . . . . . 43

SAFETY INFORMATION ON THE VEHICLE . . . . . . 45

HangTag(s) ...................... 45

Vehicle Safety Labels . . . . . . . . . . . . . . . . . 47

Technical Information Labels . . . . . . . . . . . . . 56

Content List

VEHICLE INFORMATION

CONTROLS, INSTRUMENTS AND

EQUIPMENT ....................... 60

1)Handlebar ..................... 61

2)ThrottleLever.................... 61

3)BrakeLever .................... 62

4) Parking Brake Lever . . . . . . . . . . . . . . . . 62

5) Engine Cut-off Switch (D.E.S.S. Post) . . . . . . . 64

6) Emergency Engine Stop Switch . . . . . . . . . . 65

7) Adjustable Handlebar Riser (If Equipped) . . . . . 67

8) Handlebar Multifunction Switch . . . . . . . . . . 68

9)Seat......................... 73

10) Front and Rear Bumpers . . . . . . . . . . . . . 75

11)Gauge ....................... 76

12) Storage Compartments . . . . . . . . . . . . . . 92

13) Operator's Guide . . . . . . . . . . . . . . . . . 93

14)Tools ....................... 93

15) Drive Belt Guard . . . . . . . . . . . . . . . . . 96

16) Spare Drive Belt Holder . . . . . . . . . . . . . . 99

17) Upper Body Module (Hood) . . . . . . . . . . . 101

18)SidePanels ....................106

19) Rewind Starter Handle (If Equipped) . . . . . . . 108

20) Heated Seats Switch (On Applicable

Models) ........................108

FUEL ...........................109

Fuel Requirements . . . . . . . . . . . . . . . . . . 109

Vehicle Fueling Procedure . . . . . . . . . . . . . . 111

INJECTIONOIL......................113

Recommended Injection Oil . . . . . . . . . . . . . 113

Injection Oil Level Verification . . . . . . . . . . . . 113

BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . 116

Operation During Break-In . . . . . . . . . . . . . . 116

BASIC PROCEDURES . . . . . . . . . . . . . . . . . . 117

Engine Starting Procedure . . . . . . . . . . . . . . 117

Emergency Starting . . . . . . . . . . . . . . . . . . 117

Content List

Vehicle Warm-Up . . . . . . . . . . . . . . . . . . . 120

Reverse(RER) ....................121

Shutting Off the Engine . . . . . . . . . . . . . . . . 122

RIDING CONDITIONS AND YOUR

SNOWMOBILE ......................124

Altitude ........................124

Temperature......................124

SPECIAL OPERATION . . . . . . . . . . . . . . . . . 125

Towing an Accessory . . . . . . . . . . . . . . . . . 125

Towing Another Snowmobile . . . . . . . . . . . . . 125

TUNEYOURRIDE ....................126

Ski Runner Depth Setting (Pilot TS Skis) . . . . . . . 127

Rear Suspension Adjustments . . . . . . . . . . . . 128

Front Suspension Adjustments . . . . . . . . . . . . 154

Adjustment Tips According to Vehicle

Behavior ........................162

VEHICLE TRANSPORTATION . . . . . . . . . . . . . 164

PRE-RIDE INSPECTION

PRE-RIDE INSPECTION . . . . . . . . . . . . . . . . . 166

Before Starting the Engine . . . . . . . . . . . . . . 166

After Engine is Started . . . . . . . . . . . . . . . . 167

Pre-Ride Check List . . . . . . . . . . . . . . . . . . 167

MAINTENANCE

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . 170

MAINTENANCE PROCEDURES . . . . . . . . . . . . 173

EngineCoolant ....................173

ExhaustSystem ....................174

SparkPlugs ......................175

BrakeFluid ......................175

ChaincaseOil .....................177

DriveChain ......................180

DriveBelt .......................181

Content List

DrivePulley ......................187

Track .........................191

Suspension ......................200

Skis ..........................202

Fuses .........................202

Headlights .......................204

Removing Battery . . . . . . . . . . . . . . . . . . . 207

Installing Battery . . . . . . . . . . . . . . . . . . . 209

VEHICLECARE .....................211

Post-Operation Care . . . . . . . . . . . . . . . . . 211

Vehicle Cleaning and Protection . . . . . . . . . . . 211

STORAGE ........................213

Engine Storage Mode . . . . . . . . . . . . . . . . . 213

TECHNICAL INFORMATION

VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . 218

Vehicle Description Decal . . . . . . . . . . . . . . . 218

Identification Numbers . . . . . . . . . . . . . . . . 218

VEHICLE COMPLIANCE LABELS . . . . . . . . . . . 222

EPA Compliance Label . . . . . . . . . . . . . . . . 222

SSCCLabel ......................222

NOISE EMISSION AND VIBRATION VALUES

(ALL COUNTRIES EXCEPT CANADA/UNITED

STATES) .........................224

EC DECLARATION OF CONFORMITY . . . . . . . . . 225

EAC DECLARATION OF CONFORMITY . . . . . . . . 226

EPA CERTIFIED ENGINES . . . . . . . . . . . . . . . 227

Engine Emissions Information . . . . . . . . . . . . 227

RADIO FREQUENCY DIGITALLY ENCODED

SECURITY SYSTEM (RF D.E.S.S. KEY) . . . . . . . . 229

SPECIFICATIONS - ENGINE . . . . . . . . . . . . . . 230

SPECIFICATIONS - VEHICLE . . . . . . . . . . . . . . 233

Content List

TROUBLE-SHOOTING

TROUBLESHOOTING GUIDELINES . . . . . . . . . . 244

MONITORING SYSTEM . . . . . . . . . . . . . . . . . 247

Pilot Lamps, Messages and Beeper Codes . . . . . 247

FaultCodes ......................251

WARRANTY

BRP LIMITED WARRANTY USA AND CANADA:

2020 SKI-DOO®SNOWMOBILES . . . . . . . . . . . . 254

SCOPE OF THE LIMITED WARRANTY . . . . . . 254

LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 254

EXCLUSIONS –ARE NOT WARRANTED . . . . . 255

WARRANTY COVERAGE PERIOD . . . . . . . . . 255

CONDITIONS REQUIRED FOR WARRANTY

COVERAGE......................256

WHAT TO DO TO OBTAIN WARRANTY

COVERAGE......................257

WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 257

TRANSFER ......................257

CONSUMER ASSISTANCE . . . . . . . . . . . . . 258

US EPA EMISSION-RELATED WARRANTY . . . . . . 259

Emission-Related Warranty Period . . . . . . . . . . 260

Components Covered . . . . . . . . . . . . . . . . . 260

Limited Applicability . . . . . . . . . . . . . . . . . . 261

BRP INTERNATIONAL LIMITED WARRANTY: 2020

SKI-DOO®SNOWMOBILES . . . . . . . . . . . . . . . 262

SCOPE OF THE LIMITED WARRANTY . . . . . . . 262

LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 262

EXCLUSIONS –ARE NOT WARRANTED . . . . . . 263

WARRANTY COVERAGE PERIOD . . . . . . . . . 264

CONDITIONS TO HAVE WARRANTY

COVERAGE......................265

WHAT TO DO TO OBTAIN WARRANTY

COVERAGE......................265

Content List

WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 266

TRANSFER ......................266

CONSUMER ASSISTANCE . . . . . . . . . . . . . 267

BRP LIMITED WARRANTY FOR THE EUROPEAN

AND THE COMMONWEALTH OF THE

INDEPENDENT STATES (CIS) AREAS AND

TURKEY: 2020 SKI-DOO®SNOWMOBILES . . . . . . 268

SCOPE OF THE LIMITED WARRANTY . . . . . . 268

LIMITATIONS OF LIABILITY . . . . . . . . . . . . . 268

EXCLUSIONS –ARE NOT WARRANTED . . . . . . 269

WARRANTY COVERAGE PERIOD . . . . . . . . . 270

CONDITIONS TO HAVE WARRANTY

COVERAGE......................271

WHAT TO DO TO OBTAIN WARRANTY

COVERAGE......................271

WHAT BRP WILL DO . . . . . . . . . . . . . . . . . 272

TRANSFER ......................272

CONSUMER ASSISTANCE . . . . . . . . . . . . . 273

CUSTOMER INFORMATION

PRIVACY INFORMATION . . . . . . . . . . . . . . . . 276

CONTACTUS ......................277

Asia ..........................277

Europe.........................277

NorthAmerica .....................278

Oceania ........................278

SouthAmerica ....................279

CHANGE OF ADDRESS/OWNERSHIP . . . . . . . . . 280

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