Ski-Doo 861 002 700 Manuel utilisateur

1+1 SEAT

(BLACK / BLACK) (Kit P/N 861 002 700)

(BLACK / SILVER) (Kit P/N 861 002 900)

(BLACK / YELLOW) (Kit P/N 861 002 800)

WARNING

For safety reasons, this kit must be installed by an authorized Ski-Doo®snowmobile dealer. Should

removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing

disassembly/assembly, always replace with a new one. Torque wrench tightening specifications

must strictly be adhered to. This instruction sheet must be given to the purchaser. This kit is

designed for (a) specific applicable model(s) only (authorized Ski-Doo snowmobile dealers will

confirm model(s)). It is not recommended for units other than the one (those) for which it was sold.

:The following table is to be consulted for tightening torques when not specified in the text.

FASTENER GRADE/TORQUE

FASTENER

SIZE 5.8 Grade 8.8 Grade 10.9 Grade 12.9 Grade

M4 1.5—2N•m

(13 — 18 lbf•in)

2.5—3N•m

(22 — 27 lbf•in)

3.5 — 4 N•m

(31 — 35 lbf•in)

4—5N•m

(35 — 44 lbf•in)

M5 3—3.5N•m

(27 — 31 lbf•in)

4.5 — 5.5 N•m

(40 — 47 lbf•in)

7—8.5N•m

(62 — 75 lbf•in)

8—10N•m

(71 — 89 lbf•in)

M6 6.5—8.5N•m

(58 — 75 lbf•in)

8—12N•m

(71—106lbf•

in)

10.5 — 15 N•m

(93—133lbf•

in)16 N•m (142 lbf•in)

M8 15 N•m (11 lbf•ft) 24.5 N•m (18 lbf•ft) 31.5 N•m (23 lbf•ft) 40 N•m (30 lbf•ft)

M10 29 N•m (21 lbf•ft) 48 N•m (35 lbf•ft) 61 N•m (45 lbf•ft) 72.5 N•m (53 lbf•ft)

M12 52 N•m (38 lbf•ft) 85 N•m (63 lbf•ft) 105N•m(77lbf•ft) 127.5 N•m (94 lbf•ft)

M14 85 N•m (63 lbf•ft) 135 N•m (100 lbf•ft) 170 N•m (125 lbf•ft) 200 N•m (148 lbf•ft)

:The illustrations in this document show typical construction of the different assemblies and

may not reproduce the full detail or exact shape of the parts; however, they represent parts that have

the same or similar function.

Notice

This Instruction Sheet uses the following symbols:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or

death.

CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle

components.

:Indicates supplementary information needed to fully complete an instruction.

Printed in Canada. (msi2006-006 PM) Instruction Sheet P/N 415 129 086 1/ 6

®™Trademarks of Bombardier Recreational Products Inc. or its affiliates.

* Trademark of Bombardier Inc. used under license.

:Installation time is approximately 0.7 hour.

PARTS TO BE INSTALLED

P4 P9 P12 P1

P6 P2 P3 P11 P10

P7P8

A33H21T

ITEM 861 002 700

(black/black)

861 002 900

(black/silver)

861 002 800

(black/yellow) DESCRIPTION QTY

P1 510 004 220 Seat Support 1

P2 207 562 044 M6 x 20 Flanged Hexagonal Bolt 2

P3 232 581 414 M8 Elastic Stop Nut 2

P4 510 004 703 510 004 705 510 004 704 Seat Assembly 1

P5 510 001 435 Footrest 2

P6 293 150 087 4.8 mm (3/16 in) Rivet 4

P7 516 001 745 Warning Label (French) 1

P8 516 001 746 Warning Label (English) 1

P9 510 004 699 Handle 2

P10 205 406 086 M10x60SocketHeadBolt 2

P11 233 201 414 M10 Flanged Elastic Nut 2

P12 510 004 109 Handle Cap 2

2 / 6 Instruction Sheet P/N 415 129 086

INSTRUCTION

Seat Preparation

Install both handles [

[[

[P9]

]]

] onto seat assembly [

[[

[P4]

]]

]

with handle caps [

[[

[P12]

]]

:There is only one possible handle position.

Secure handles using M10 x 60 socket head bolts

[

[[

[P10]

]]

] and M10 flanged elastic nuts [

[[

[P11]

]]

]. Torque

to7N•m(62lbf•in).

WARNING

Make sure that both handles are properly

fastened to the seat base.

:Install nut from inside lining.

Seat Support Installation

A33H2JB

Remove storage cover and set it aside.

:Storage cover can be used should

1 + 1 seat not be needed.

Unscrew trunk [

[[

[2]

]]

], remove latch screw [

[[

[3]

]]

remove storage tray [

[[

[1]

]]

] and trunk.

Cut storage tray as shown.

WARNING

Always wear eye protection and gloves when

using power tools.

:Picture shows right side but left side also

needs the same cut.

Remove and discard both driver's seat rear anchor

M8 hexagonal nuts, keep flat washers.

Install seat support [

[[

[P1]

]]

] and secure it using new

M8 elastic stop nuts [

[[

[P3]

]]

]atdriver'sseatrear

anchors and M6 x 20 flanged hexagonal bolts [

[[

[P2]

]]

]

at tunnel anchors at rear.

Instruction Sheet P/N 415 129 086 3 / 6

INSTRUCTION

Installation of the Warning Labels

•it is very important to properly install the

warning labels as described below. This will

help ensure the safety of any occupants as well

as bystanders.

•The French warning labels are required by

law in the Province of Québec.

Clean surfaces with isopropyl alcohol and apply

warning labels [

[[

[P7]

]]

]and[

[[

[P8]

]]

] onto storage tray as

shown.

Reinstall trunk, storage tray and latch screw.

A33H6NA

Trim trunk upper edge on both sides as per

measurements shown on photo, where

[[

[A]

]]

]equals50mm(1–31/32 in),

[[

[B]

]]

] equals 170 mm (6–11/16 in) and

[[

[C]

]]

]equals16mm(5/8in).

A33H6OA

Round off corners [

[[

[1]

]]

] and also, smoothen inner

and outer edges [

[[

[2]

]]

], all along, to avoid fingers or

seat material from suffering cuts.

1+1SeatInstallation

Hook-up seat assembly onto seat support lugs.

Push on seat and rotate downward around lugs to

latch seat assembly in place.

Slide both seat lining eyelets onto trunk lugs.

WARNING

Make sure the optional seat is properly locked

in place before using snowmobile.

Footrest Installation

Lean footrest [

[[

[P5]

]]

] against roller [

[[

[1]

]]

]asshown.

4 / 6 Instruction Sheet P/N 415 129 086

INSTRUCTION

Measure 584.2 mm (23 in) from bottom of driver's

footrest [

[[

[1]

]]

FRONT

Align center of rear hole of passenger's footrest

with that mark.

WARNING

Always wear eye protection and gloves when

using power tools.

Model(s): REV Platform

Drill 5 mm (3/16 in) holes [

[[

[1]

]]

], using footrests as

templates and secure using rivets [

[[

[P6]

]]

A33H5KA

Model(s): RT Platform

Hammer down the spikes on footrest where foot

peg will rest.

A33H5LA

Drill rear center 5 mm (3/16 in) hole [

[[

[2]

]]

], and

another 5 mm (3/16 in) hole [

[[

[3]

]]

] centered on inner

front surface, using foot peg as template, as

shown, then secure using rivets [

[[

[P6]

]]

Installation is now complete.

Instruction Sheet P/N 415 129 086 5 / 6

INSTRUCTION

1+1 Seat Removal

Slide out seat lining eyelets from trunk lugs; push

on latch button (where it says so on lining) and

lift seat.

Install storage cover (should seat not be used).

WARNING

Make sure the optional seat is properly locked

in place before using snowmobile.

Warning Labels

This product comes with the following label(s)

containing important safety information.

A33H66A

English Label (P8)

(P/N 516 001 746)

A33H66A

French Label (P7)

(P/N 516 001 745)

Location of Labels

On the left: English Label (P8)

On the right: French Label (P7)

The label(s) should be considered permanent part of

this product. If the label(s) comes off or becomes

hard to read, please contact an authorized dealer

for replacement.

Any person who intends to use this product should

read and understand this information before doing

so.

6 / 6 Instruction Sheet P/N 415 129 086

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