Simco-Ion IQ Power Manuel utilisateur
IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
IQ PowerTM
Control Station
with Sensor Technology
INSTALLATION AND OPERATING INSTRUCTIONS
i
IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
TABLE OF CONTENTS
1. SAFETY WARNINGS .......................................................................... 1
2. DESCRIPTION .................................................................................. 3
3. SPECIFICATIONS ............................................................................... 4
4. INSTALLATION ................................................................................. 5
Mounting...............................................................................................................................5
Display Configuration ..........................................................................................................6
System Configuration...........................................................................................................6
Electrical Connections........................................................................................................17
Address / Device Number ..................................................................................................24
Set Up .................................................................................................................................27
5. OPERATION ....................................................................................28
6. MAINTENANCE ...............................................................................33
Cleaning the Control Station ..............................................................................................33
7. TROUBLESHOOTING..........................................................................34
8. PARTS AND ACCESSORIES.................................................................. 35
9. WARRANTY AND SERVICE ..................................................................37
1
IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
1. SAFETY WARNINGS
PLEASE READ INSTRUCTIONS COMPLETELY BEFORE STARTING
INSTALLATION
ALL INSTALLATION AND TROUBLESHOOTING OPERATIONS MUST
BE PERFORMED BY QUALIFIED TECHNICAL PERSONNEL
This instruction manual uses symbols to identify dangerous situations as follows:
NOTE – Statements identified with NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with CAUTION indicate potential
safety hazards.
ATTENTION – Les déclarations identifiées avec ATTENTION indiquent
des dangers potentiels pour la sécurité.
WARNING – Statements identified with WARNING indicate potential
serious injury hazards.
AVERTISSEMENT – Les déclarations identifiées avec AVERTISSEMENT
indiquent un risque de blessures graves.
NOTE – This equipment must be correctly installed and properly
maintained. Adhere to the following notes for safe installation and operation:
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to
which the equipment is mounted.
4. Turn off input power to unit before connecting or disconnecting other
equipment.
5. Do not operate system in close proximity to flammable liquids.
6. Do not use standard Ethernet cables with IQ Power Systems.
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
CAUTION – Electrical Shock Hazard
Disconnect input power to high voltage power supply before connecting
or disconnecting static neutralizing bar or performing any maintenance to
the system. Avoid touching static neutralizing bar when power supply is
energized.
ATTENTION – Risque De Choc Électrique
Couper l’alimentation à l’alimentation électrique de haute tension avant de
brancher ou de débrancher la barre de neutralisation statique ou d’effectuer
un entretien au système. Évitez de toucher la barre de neutralisation statique
lorsque l’alimentation électrique est sous tension.
WARNING – Fire Hazard
Risk of explosion if battery is replaced by an incorrect type. Dispose of used
batteries according to instructions.
AVERTISSEMENT – Risque d’incendie
Risque d’explosion si la batterie est remplacée par un type incorrect. Jetez les
piles usagées conformément aux instructions.
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
2. DESCRIPTION
Simco-Ion’s IQ Power Control Station provides a power and communication hub
for IQ Power and IQ Easy devices.
The Control Station features a universal line voltage input and will operate on 100
to 240 VAC, 50/60 Hz. It can provide power & communication for up to ten
IQ Power or IQ Easy static neutralizing devices. The Control Station also allows
Warning / Fault relay output connections, a Standby (STBY) input connector,
Ethernet and a USB connector.
The display on the Control Station is a full color, backlit LCD with integrated touch
screen. This interface allows monitoring and control of the IQ Power / IQ Easy
static eliminating system. The control features four different operating modes for
static eliminators; fixed, manual, Auto-Tune and CLFB (Closed Loop Feed Back).
Along with providing a convenient user interface, the Control Station allows for data
logging of the system.
The Control Station also features a Fieldbus Interface that provides for a
factory installed module that provides network connectivity. A variety of fieldbus
communication protocols are available, such as EtherNet/IP, PROFIBUS DP-V1,
PROFINET IO, Modbus RTU, Modbus TCP, DeviceNet and ControlNet by use
of an HMS Industrial Network Anybus Module.
IQ Power system components, such as the BPS, HL, and HLC use 8-conductor
modular cable and RJ-45 connectors for connection. IQ Power devices are typically
supplied with a 7 foot modular cable assembly. Components, such as the IQ Easy
Static Bar, IQ Easy Sensor Bar, and IQ Power MPS use 5-conductor cable with
M12 connectors for connection. Cables are available by calling Simco-Ion customer
service (800) 203-3419 (refer to Section 8, Parts and Accessories).
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
3. SPECIFICATIONS
Input Power 100-240V~ 50/60 Hz, 4A max (IEC 320 inlet)
Output Voltage 24 VDC (all IQ Power and IQ Easy connectors)
Device Port USB-A
Network Port Ethernet
Interface 10.2”ColorTFT LCD (backlit) with resistive touch screen
Operating Temp 39°C [102°F] max
Mounting Slots M6 or M5 [1/4”or #10] hardware (not included)
Enclosure Steel, blue epoxy powder coated
Dimensions 197L x 314W x 118H mm [7.75”L x 12.38”W x 4.65”H]
Weight 5.2 kg [11.4 lb]
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
4. INSTALLATION
NOTE – DO NOT USE standard Ethernet cables with IQ Power systems.
Avoid permanent equipment damage by using only Simco-Ion modular
cables. (Refer to Section 8, Parts and Accessories).
Figure 1. IQ Power Crossover Modular Cable (black)
Mounting
Install the Control Station at a convenient place that keeps total overall cable length
to a minimum.
The black modular cable supplied with unit to connect the Control Station to an IQ
Power device is 2.13 meter [7 foot] long, however longer cables (not supplied) are
available. Cables must be 8-conductor modular cables with RJ-45 connectors wired
“crossover” (reference color: black, Figure 1).
Cables used to connect IQ Easy Static Bar, Sensor Bar or IQ Power MPS are
available in a variety of standard lengths with straight M12 connectors at the Control
Station end and with a straight or right angle M12 connector at the device end.
Secure Control Station to the mounting surface using M6 or M5 [1/4” or #10]
hardware (not included).
A small stylus and self-adhesive mounting clip are included with the unit. Remove
the protective backing from the mounting clip and place it adjacent to, or on the
side of, the Control Station.
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
Display Configuration
CAUTION – Electrical Shock Hazard
Disconnect input power before opening unit. Do not connect input power
with unit open.
ATTENTION – Risque De Choc Électrique
Mettre hors tension avant l’ouverture de l’unité. Ne rebranchez pas avec
l’unité ouverte.
The Control Station may be reconfigured, placing the connector panel at the “top”
of the unit, if desired (factory configuration is with the connector panel at the
“bottom” of the unit). To reconfigure the unit, remove line cord from power inlet
connector. Remove screws from sides of unit. Lift cover off of unit. The interface
display rests on brackets built into the case. Carefully lift the interface display just
off unit and rotate 180˚, use care not to stress the electrical cables. Place interface
display back onto brackets built into case. Check that no cables are pinched by
looking through gaps at top and bottom of unit. Move cables if necessary. Replace
cover and secure with screws on sides.
System Configuration
The Control Station and related IQ Power / IQ Easy devices can be configured in
a variety of ways. The range of static neutralizing and sensing equipment available
allow for flexibility in meeting application requirements. When a static neutralizing
device is paired with a static sensing device, the pair is considered a single device.
The following figures each illustrate a fundamental configuration with specific
equipment. Fundamental configurations may be combined on a system to meet the
particular needs of the application.
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
Figure 2. IQ Power Connections (Control Station 1 thru 10 to BPS Power Supply and Bar)
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IQ POWER CONTROL STATION
WITH SENSOR TECHNOLOGY
5201263 Rev D
Figure 3. IQ Power Connections (Control Station to MPS Power Supply)
Autres manuels pour IQ Power
1
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