Silverwing Scorpion2 Manuel utilisateur

SCORPION2

USER’S MANUAL

ii | www.silverwingndt.com

Clos Llyn Cwm, Swansea Enterprise Park,

Swansea,

SA6 8QY, Wales, UK.

Eddy UK Ltd (Eddy), formerly Silverwing UK Ltd is a wholly owned subsidiary of Eddy NDT Inc.

Scorpion2 User’s Manual

Manual Version 1.0

Swift Software version 1.0B2T1

The text, gures and programs have been worked out with the utmost care. However, we cannot accept either

legal responsibility or any liability for any incorrect statements which may remain, and their consequences. The

Eddy reserves the right to continue developing the system and software without documenting each individual

case. Eddy holds no responsibility for any damage or destruction caused when following instructions within

this manual.

This manual is part of the original documentation supplied with the Swift instrument and Scorpion2 crawler.

14-12-2017

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Contents

General Precautions and Conventions

General Precautions xii

Safety Precautions xii

Conventions xiii

EMC Directive Compliance xv

Calibration and Warranty Seals xv

Limited Warranty xvi

Copyrights xvi

Chapter 1

Swift Overview

Introducing Swift 2

Starting Swift 8

Shutting Down Swift 8

Batteries 9

Chapter 2

Scorpion2 Overview

Introducing Scorpion2 12

Batteries 15

Handling Scorpion2 17

Use of the Umbilical Tail 19

Chapter 3

Software Overview

Introducing Swift Software 21

Home 21

Inspection 22

Analysis B-Scan window 28

Save Scan 31

Settings 34

Help 35

Chapter 4

Inspection Preparation

Connecting Swift to Scorpion2 37

Inspection Surface Preparation 38

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Chapter 5

Workow

Typical Inspection Workow 41

New / Load Inspection 42

Acquisition Device Calibration 43

A-Scan Conguration 44

Acquisition Mode 46

Analysis 49

Exporting Inspection Data 54

Chapter 6

Troubleshooting and Maintenance

Maintaining Swift 56

Updating and Upgrading Software 56

Troubleshooting 58

Scorpion2 Crawler Maintenance 58

Dry Coupled Wheel Probe Maintenance 59

Appendix A

Using the Optional Harness

Adjusting the Harness 62

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Figures

Figure 1–1 Swift front panel overview 2

Figure 1–2 Swift right panel overview 4

Figure 1–3 Swift left panel overview 5

Figure 1–4 Swift back panel overview 6

Figure 1–5 Swift in the horizontal position 7

Figure 1–6 Swift in the tilted position 7

Figure 1–7 Shutting down Swift 8

Figure 1–8 Optional battery charger 10

Figure 2–1 Scorpion2 top view 12

Figure 2–2 Scorpion2 front view 13

Figure 2–3 Scorpion2 rear view 14

Figure 2–4 Scorpion2 side view 14

Figure 2–5 Scorpion2 inserting batteries 15

Figure 2–6 Battery charger 16

Figure 2–7 Scorpion2 handling top view 17

Figure 2–8 Scorpion2 handling isometric view 17

Figure 2–9 Deploying Scorpion2 18

Figure 2–10 Removing Scorpion2 from the inspection surface. 18

Figure 3–1 Home view 21

Figure 3–2 Inspection window 22

Figure 3–3 Inspection details window 23

Figure 3–4 Acquisitions device window 24

Figure 3–5 Acquisition: B-Scan window 25

Figure 3–6 Automatic scan toolbar 26

Figure 3–7 Manual scan toolbar 26

Figure 3–8 A-Scan conguration window 27

Figure 3–9 Analysis B-Scan window 28

Figure 3–10 Export scan Window 29

Figure 3–11 Capture scan Window 30

Figure 3–12 Save scan window 31

Figure 3–13 Adjacent scan save options 32

Figure 3–14 Gridding scan save options 32

Figure 3–15 Tank shell save options 33

Figure 3–16 Settings view 34

Figure 3–17 Help 35

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Figure 4–1 Scorpion2 front connectors 37

Figure 4–2 Scorpion2 rear connectors 37

Figure 4–3 Tether points 39

Figure 5–1 Typical inspection workow 41

Figure 5–1 Inspection details window 42

Figure 5–2 Select inspection window 42

Figure 5–3 Calibration window 43

Figure 5–4 A-Scan conguration 44

Figure 5–5 Load A-Scan conguration window 45

Figure 5–6 Start scan automatic window 47

Figure 5–7 Start Scan (manual mode) window 48

Figure 5–8 Load scan window 49

Figure 5–9 Amplitude view 50

Figure 5–10 Prole view 50

Figure 5–11 B-Scan analysis marker lines 51

Figure 5–12 Capture B-Scan image 52

Figure 5–13 Capture A-Scan image 52

Figure 5–14 Export scan window 53

Figure 6–1 Options menu 57

Figure 6–2 System recovery interface 57

Figure 6–3 Wheel probe removal 59

Figure A–1 Slipping the harness on 62

Figure A–2 Adjusting the shoulder straps 63

Figure A–3 Adjusting the belt’s height 63

Figure A–4 Securing the chest straps 63

Figure A–5 Securing the belt 64

Figure A–6 Shoulder anchor straps 64

Figure A–7 Unfastening the straps 65

Figure A–8 Sliding strap loop through bumper hook 65

Figure A–9 Securing anchor strap 65

Figure A–10 Alternative method of securing anchor strap to bumper 66

Figure A–11 Anchor strap on harness belt 66

Figure A–12 Slipping male buckle through bumper 66

Figure A–13 Mating battery compartment side anchor strap 67

Figure A–14 Closing battery compartment door. 67

Figure A–15 Mating shoulder anchor strap 67

Figure A–16 Tightening shoulder anchor straps 68

xi | www.silverwingndt.com

General Precautions and Conventions

General Precautions

and Conventions

| xii

General Precautions and Conventions

General Precautions

The following safety precautions are to be observed at all times when using Swift instrument

and Scorpion2 crawler. Please review them before turning on the system.

• Keep this document in a safe place for future reference.

• Carefully follow the installation and operation procedures detailed herein.

• Observe all warnings, notes and instructions as marked on the packaging, the

instrument, the crawler, and detailed in the user’s manual.

• Comply with all appropriate safety measures.

• For transportation, ensure all correct safety precautions are followed as dictated by

the relevant local governing bodies.

• Swift instrument and Scorpion2 crawler should only be used by qualied personnel.

• The equipment must not be used for purposes other than those intended. Eddy

assumes no responsibility for any damage resulting from such improper usage.

• Only connect the system to a power source corresponding to the type indicated on the

rating plate.

• Do not use substitute parts or perform unauthorized modications to the system.

• Ensure the equipment is always in safe operation condition. Qualied sta shall

perform functional tests and checks for damage at regular intervals. Authorized sta

only shall do disassembly, and according to operation instructions only.

• Ensure by regular checks that the working site, equipment and environments are kept

in a clean and clearly arranged state.

• Rules and regulations regarding the prevention of accidents that apply to the working

site should be observed.

• If the system does not operate normally, please refer to the service and troubleshooting

instructions, or contact Eddy for assistance.

Safety Precautions

During operation of Swift instrument and Scorpion2 crawler, observe the safety warnings

and precautions.

Rear Stand

Because Swift is a portable system, it is designed to be used under tough conditions. It is,

however, not indestructible. To avoid damaging Swift, use its rear stand when operating

Swift in a tilted position. Do not use Swift in the upright position, as it may topple over or

fall o the work surface.

xiii | www.silverwingndt.com

General Precautions and Conventions

Conventions

Typographical

The following typographical conventions are used throughout this document:

Italic

Used for le names and paths.

Bold

Used to indicate menu items, named user interfaces, and place emphasis on specic words

or phrases. Items in bold type are capitalized to reect the actual interface.

Marking and Symbols

The following symbols appear on the system and pertain to safety regulations that should

be carefully observed:

This label is used as a general warning sign. Always refer to the user’s manual to obtain the

necessary information for proper protection of the instrument and its users.

This label is used to indicate the presence of strong magnets that generate magnetic elds.

Always refer to the user’s manual to ensure proper protection and safety.

This label is used to indicate that a falling object hazard is present. Always refer to the

user’s manual to ensure correct protection and safety.

The RoHS compliance logo signies that this product complies with the Restriction of

Hazardous Substances directive 2002/95/EC. This directive restricts the use of lead, mercury,

cadmium, hexavalent chromium, polybrominated biphenyl, and polybrominated diphenyl

ether in certain classes of electrical and electronic units as of July 1, 2006.

Swift and Scorpion 2 crawler are designed to meet the safety requirements in accordance

with electrical safety and electromagnetic compatibility. It has been tested and has left

the factory in a condition in which it is safe to operate. The equipment is in conformity with

the statutory requirements of the EC directive and complies with the following provisions

of Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility Directive

2004/108/EC.

This label acts as a reminder that you should dispose of this system in accordance with your

local Waste Electrical and Electronic Equipment (WEEE) regulations. This system was

manufactured to the high quality standards of Eddy to ensure safe and reliable operation

when it is used as stated in this document. Due to its nature, this instrument may contain

small quantities of substances known to be hazardous to the environment and to human

health if released in the environment. As such, systems falling under WEEE regulations

should not be disposed of in the public waste stream.

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General Precautions and Conventions

Safety Indications in This Document

The safety indications in this document are intended to ensure operator safety and the

integrity of the system.

DANGER!

Danger statements are a description of an imminent hazardous procedure or a practice

(or the like) that, if performed incorrectly, can result in severe injury or death if not avoided

and should be limited to the most extreme situations. Do not ignore danger indications,

ensure the condition is understood before proceeding.

WARNING!

Warning statements are a description of a potentially hazardous procedure or a practice

(or the like) that, if not avoided or if performed incorrectly, could result in injury. Do not

ignore warning indications, ensure the condition is understood before proceeding.

CAUTION!

Caution statements are a description of a potentially hazardous procedure or a practice

(or the like) that, if not avoided or if performed incorrectly, could result in material damage,

loss of data, or both. Do not ignore warning indications, ensure the condition is understood

before proceeding.

READ MANUAL

Swift system is designed for a specic use. Using Swift system outside of its intended use

is dangerous. Severe injury or death could result. Read and understand this manual before

use.

DANGER FALLING OBJECT HAZARD

Failure to comply with the warnings, instructions, and specications in this manual could

result in SEVERE INJURY or DEATH.

Keep the area below an operating crawler clear at all times. A NO ENTRY ZONE must be

clearly marked and cordoned o directly below the crawler. The NO ENTRY ZONE must be

a minimum of 6m (20 ft) in all directions from the point below the crawler.

DANGER TETHER LINE

A suitable safety line must be attached to the attachment points of Scorpion2 crawler at

all times during operation. Attach the tether line BEFORE placing Scorpion2 crawler onto

the inspection surface.

WARNING MAGNETIC MATERIAL

Due to magnetic material, consult IATA documentation before air shipping.

The wheels and probe holder of the crawler contain strong magnets that produce an

extremely strong magnetic eld which may cause failure or permanent damage to items

such as watches, memory devices, CRT monitors, and medical or other electronics devices.

Strong magnetic elds pose a variety of risks, especially to people who wear implanted

cardiac devices like pacemakers and debrillators.

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