Signode JOSEF KIHLBERG B53PN Manuel utilisateur

04.20

B53PN

Pneumatic bottom stapler

Pneumatisk bottenhäftare

Pneumatische Bodenheftmaschine

Agrafeuses pour fonds et côtés de cartons

From series no 1500504

Från serienummer 1500504

Ab Serie-Nr. 1500504

A partir du no de série 1500504

ENGLISH 3

SVENSKA 14

DEUTSCH 26

FRANÇAIS 38

Before using the

bottom stapler, read the

operating instructions

carefully.

Läs igenom bruks-

anvisningen noga innan

du använder maskinen.

Vor dem Gebrauch der

Bodenheftmaschine

die Betriebsanleitung

aufmerksam lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Original bruksanvisning

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

204.20

Josef Kihlberg B53PN

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 42 kg (92,6 lbs)

Dimensions Length 920 mm (36.2“)

Width 750 mm (29.5“)

Height 1350 mm (53.1“)

Magazine capacity 400 staples

Staple leg length 9–15 mm (3/8“ - 1/2“)

Throat depth 400 mm (15.7“)

Free anvil height 1000 mm (39.4“)

Max. air pressure 7 bar (100 psi)

Recommended

working air pressure 5 bar (72 psi)

Air consumption

per driving operation at

6 bar operating pressure 2,0 litres

A-weighted single-event

emission sound pressure

level at work station 84 dB

A-weighted sound

energy level 91 dB

FASTENERS

Staple JK53-09 (3/8“) Art.No 400130

Staple JK53-12 (1/2“) Art.No 400132

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Initial operation 6

5.1 Installation 6

5.2 Compressed air connection 6

6 Operating instructions 7

6.1 Loading the bottom stapler 7

6.2 Operating the bottom stapler 8

6.3 Control the clinch 9

7 Preventive and corrective maintenance 10

7.1 Lubrication 10

7.2 Cleaning the bottom stapler 10

7.3 Removing jammed staples 10

7.4 Adjustment stapling head bearing 11

7.5 Adjustment staple clinch 11

7.6 Replace stapling head 12

7.7 Replace driver blade or return springs 12

7.8 Replace feed spring or pusher 12

8 Trouble shooting 12

9 Spare parts kit 50

9 Parts list with recommended wear parts 51

Exploded drawing 52

10 Parts list - Head HH53 53

Exploded drawing 54

SE JOSEF KIHLBERG AB

Industrigatan 37

Box 126

SE-544 22 HJO

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

bottom stapler B53PN, to which this declaration

refers, is in full compliance with the current require-

ments of the guidelines laid down by the council

on 17th May 2006 (2006/42/EG) “Machine

Guidelines“.

Complies with norms: ISO 12100:2010

SE-544 50 HJO, 04.05.2020

Plant Manager:

Thor-Björn Elmers

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B SE-544 50 HJO

04.20 3

Josef Kihlberg B53PN

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the bottom stapler and the pos-

sibilities of application for the intended purpose. The

operating instructions contain important information

concerning the safe, proper and efcient use of the

bottom stapler. Observation of the information will help

to avoid danger, reduce repairs and stoppages and

increase the reliability and service life of the bottom

stapler.

The operating instructions must always be available

at the place of operation of the bottom stapler. They

must be read and observed by all persons concerned

with work on the bottom stapler. This work specically

includes operation, relling of operating material, fault

elimination and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This bottom stapler is manufactured without any

physical or chemical substances which could be

dangerous to health. For disposal of all the parts, the

governmental instructions must be observed.

404.20

Josef Kihlberg B53PN

Use for the intended purpose

The bottom stapler is intended for stapling corrugated

cardboard.

This bottom stapler was designed and manufactured

for safe handling during the stapling operation.

Possible misuse

The bottom stapler is designed to be used only with

corrugated cardboard.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– daily check of compressed air pressure (4–6 bar).

– clean the bottom stapler regularly.

– check the condition of the bottom stapler at regular

intervals for defects or worn parts. Never use a

bottom stapler that has defective or worn parts

(for sevice work refer also to chapters 7.1 and

7.2).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the

bottom stapler, wear eye,

and/or ear protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the protector.

Do not remove protection

covers.

Warning:

Hazard!

Lay the compressed air

hose so that there is no

risk of tripping over it.

Do not exceed the air

pressure!

Do not exceed the re-

commended air pressure.

Use safety coupling!

For connecting the air

hose to the bottom

stapler, use only a safety

coupling.

Do not use a bottled air

or gas source!

Do not operate this

bottom stapler by using a

bottled air or gas source.

Original

JOSEF KIHLBERG

staples must be used

exclusively.

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will void the warran-

ty and the liability.

PD[

EDU

6810

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

04.20 5

Josef Kihlberg B53PN

4DESCRIPTION

4.2 FUNCTION

1. The pressure cylinder (Fig. 2/1) is activated by the

foot valve (Fig. 2/2).

2. When you press the foot valve the cylinder pres-

ses the stapling head (Fig.2/3) against the manu-

ally positioned carton.

3. The stapling head automatically pushes a staple

through the carton and the staple clinches against

the anvil.

4. When you release the foot valve the stapling

head is returned and the bottom stapler is ready

for next stapling.

4.1 DESIGN

1 Protector

2 Stapling head

3 Anvil

4 Safety latch

5 Foot valve

6 Pusher

7 Pneumatic cylinder

Fig. 1

Fig. 2

Warning: before stapling, ensure that

no part of your body is underneath

the protector.

604.20

Josef Kihlberg B53PN

5INITIAL OPERATION

Fig. 3

5.1 INSTALLATION

The bottom stapler is delivered with the rear foot dis-

assambled. Assemble as following:

1. Remove the bottom stapler and the rear foot from

the carton.

2. Assemble the rear foot according to Fig. 3.

Tighten the two screws, (Fig. 3/1).

3. Place the bottom stapler on level, rm and clean-

working ground.

Lay the compressed air hose so that

there is no risk of tripping over it.

5.2 COMPRESSED AIR CONNECTION

Properly prepared compressed air is essen-

tial for troublefree operation of the bottom

stapler. This can only be ensured by a reliably functio-

ning maintenance unit, consisting of water separator,

pressure reducing valve with pressure gauge.

The internal diameter of the pipe should be at least

10 mm (3/8“).

The bottom stapler doesn´t need any lubrication.

Connect and adjust the air pressure to the lowest

possible, approx. 5,0 bars (72 psi), which clinch the

staples correctly.

Never exceed the maximum permitted air

pressure of 8 bar (110 psi). The maximum

supply pressure is 8 Bar (110 psi).

Low air pressure will give low mainte-

nance costs!

04.20 7

Josef Kihlberg B53PN

6OPERATING INSTUCTIONS

Fig. 5

Fig. 6

6.1 LOADING THE BOTTOM STAPLER

– Always use Josef Kihlberg original staples

JK53-09 or JK53-12.

The correct type of staple is marked on the left side

of the magazine.

– Pull the pusher back and lift up the pusher into its

rear holder.

– Insert staple strips from the rear.

– Do not overload the magazine.

– Release the pusher.

Do not release the pusher directly from

the rear when the magazine is empty,

carefully guide it forward.

Fig. 4

804.20

Josef Kihlberg B53PN

6.2 OPERATING THE BOTTOM STAPLER

– Load the stapling head with staples, (refer to chap-

ter 6.1). Ensure to use the right length of the staple

(refer to chapter 6.3).

– Place the carton underneath the protector.

– Activate the foot valve.

– The stapling head presses the carton and

automatically clinches the staple against the anvil.

Fig. 7

Fig. 8

Warning: before stapling, ensure that

no part of your body is underneath

the protector.

04.20 9

Josef Kihlberg B53PN

6.3 CONTROL THE CLINCH

1Good clinch.

2 Leg length of the staple too long.

3 Leg length of staple too short.

Always use Josef Kihlberg original

staples: JK53-09 or JK53-12.

Fig. 9

– When you release the foot valve the stapling head

will return.

– Move the carton to the next staple position and ac-

tivate the foot valve again. Repeat until the correct

amount of staples have been used.

Fig. 10

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

To short

Correct

To long staple

Fel

10 04.20

Josef Kihlberg B53PN

7PREVENTIVE AND CORRECTIVE MAINTENANCE

7.1 LUBRICATION

The linkage bearings are greased at delivery.

At regular intervals (monthly) lubricate them with oil.

Also lubricate the moving parts in the stapling head

with a few drops of oil.

7.2 CLEANING THE BOTTOM STAPLER

This bottom stapler does not require special servicing.

It only needs regular cleaning with a non-aggressive

(non-corrosive) cleaning agent. Do not remove any

parts for cleaning purposes!

Check the proper functioning of all safety

devices daily. Make especially sure that:

– the foot valve safety latch and the protector move

freely without binding or sticking.

– all screws and nuts are securely tightened.

Before carrying out any maintenance

tasks on the bottom stapler always

rst disconnect it from the air supply.

7.3 REMOVING JAMMED STAPLES

Before carrying out any maintenance

tasks on the bottom stapler always

rst disconnect it from the air supply.

Fig. 11

2 3

– Loosen the screw (Fig. 11/1). Squeeze the stapler

head and remove the staple trip block(11/3).

– Driving down the lower part of stapling head until

the defective staple exposed.

– Remove the defective staple.

– Replace the driver (16/5) if it is worn.

– Assemble in reverse order.

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