Sienci Labs LongMill V1 Manuel utilisateur

LongMill V1 Assembly Manual

Table of Contents

Part 1: XZ-Axis Gantry

Part 2: Y-Axis Gantries

Part 3: X-Axis Rail

Part 4: Y-Axis Rails

Part 5: Drag Chains and Wiring

Part 6: Electronics

Part 7: Table Mounting

Appendix: Unboxing

Part 1: XZ-Axis Gantry

Part 2: Y-Axis Gantries

Part 3: X-Axis Rail

Part 4: Y-Axis Rails

Part 5: Drag Chains and Wiring

Part 6: Electronics

Part 7: Table Mounting

Appendix: Unboxing

z-axis

x-axis

y-axis

The diagram below shows the machine coordinate system of the LongMill. It’s able to move in its x, y, and

z-directions due to the rails and respective gantries it has on each of those axes. We’ll start by assembling

the xand zgantries which combine into a singular assembly; in the diagram these are coloured red and blue

respectively.

Tools you need

Before you get started, here is a list of tools you should have on hand for assembly. Most people will have these

tools in their shop:

• Metric Allen keys or a drill and Allen driver bits

• Pliers or metric wrenches

• Asmallatheadscrewdriver

• Rubber mallet (optional)

TheLongMillcomeswithalotofparts,butwe’veorganizedthemtomakeitaseasyaspossibletondandput

everything together; each kit comes with several cartons.

For the complete BOM, visit: https://docs.google.com/spreadsheets/d/1xyy-UfH2HbzT0Ood7SpQIxwkfFexDDY

BOZeApSEc3IM/edit

Thefollowingpagesintheassemblysectionwillguideyouthroughhowallthesepartswillttogethertomake

yourLongMill.Youshouldndthateachmajorstepisself-explanatory,buttherequiredpartsandquantitieswill

still be written as an additional reference.

Part 1

XZ-Axis Gantry

M5-25mm boltDelrin anti-backlash nut

Parts Needed:

M5-nylock nut Locking ACME nut &

set screw

x4 x4 x4x8

Nut Assemblies

Start by opening up all the large hardware bags and spilling all the contents out onto the table. There should

be a bag full of medium-sized, long bolts and another with medium-sized nuts, this is the M5 hardware you

need.Anotheroneofthebagswillbelledwith4rectangularplasticblocks,we’llbepreparingtheseblocksfor

installing onto the XZ-axis gantry and eventually on the Y-axis as well.

Start by pressing the M5-nylock nuts into the hexagonal cutouts. Make sure that you point the round end of the

nuttowardsyou,asyouwanttherstpartofthethreadtobemetalbeforeyourboltgetstothenylonlocking

part.

Prepare four set of both these assemblies and set them aside for later.

Your kit will come with a set of set-screws and nuts that are used to tension and reduce backlash; however

they’requiteshortandhardtogettoforadjustmentwhenyourmachineisassembled.Forthesereasons,we’d

recommend that you keep these aside and instead use some of the long M5 bolts. Feel free to install the shorter

set-screws in their place once you’ve got your machine running, if you prefer them instead.

Therewillbeanotherbaglledwithfourlargenuts,takethecontentsoutandlooselythreadallthesetscrews

into the nuts (only do 2.5 turns for now).

Z-axis motor sub-assembly

Labeled with THREADED

Parts Needed:

Previously Assembled

3D printed Z-axis mount

132mm GT2 closed loop belt 20T 6.35mm GT2 pulley 20T 8mm GT2 pulley

M5-25mm bolt M5-nylock nut

ACME locking nut

assembly

608ZZ flange bearing

x6 x2

Steel Z-axis motor mount NEMA 23 motor

(threaded)

200mm lead screw

Get the paper-wrapped Z-motor plate, the plastic Z-axis mount, and the bags full of medium-sized bolts and nuts

from the last step. You’ll also need the motor specically labeled for the Z-axis, this one is specially threaded. It

will be labeled with a sticker or come with a laser engraved

Start off by pushing in two M5-nylock nuts into the hexagonal holes in the 3D printed Z-axis mount. These will be

used to mount the steel Z-axis motor mount.

To the side, put the steel plate on the top of the motor, ensuring that its white connector is facing away from

the middle-sized hole on the plate. Loosely thread four M5-25mm bolts through the slots and the motor, the

plateslotsmaybealittletightbutthat’sne;we’llbeadjustingthispartandre-tighteningtheboltslaterinthe

assembly.

Make sure to keep the round part of the nut facing towards you when pushing them in.

Screw the four M5 screws into the motor. Ensure that the connector

is facing the correct direction to make wiring easier later.

Fit the motor and plate assembly into the 3D printed Z-axis mount. If it doesn’t slide in easily, try sliding the motor

allthewayforward,andtiltingtheplatebackslightly.You’llknowthey’realignedwhentheirprolesmatchand

theylayushagainsteachother.

Get the bag with bearings in it and use two when pressing them into the top and bottom bore on your assembly.

Youshouldbeabletogetthemoneasilywithyourthumbs.Ifyoundresistance,tryadjustingthesteelplateso

that the bores on the plastic and steel line up.

Bothangesofeachbearingshouldsitushwithnogap.

Bearing on the top

Moving the motor back and forth, and tilting the plate and motor back and forth can help get this part in place.

Using two more of the same bolts, secure the plate and the 3D printed part together. These should thread all the

way through to the nuts that you placed earlier in the plastic mount.

Bearing on the bottom

Mount the steel plate to the 3D printed part.

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