SIEB & MEYER Sinudyn-36 Series Mode d’emploi

Termination of UL Certificate (09/12/2018)

All devices described in this document are delivered without UL certificate from

September 12, 2018 onwards. Any information on UL comprised in the document is

obsolete as of this delivery date.

sinudyn-36 Hardware Description 0360520xx

Title

sinudyn-36

Hardware Description

0360520xx

Front Connection Design

SIEB & MEYER AG

Auf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany)

Telephone +49 - 4131 - 203 - 0 * Telefax: +49 - 4131 - 203 - 2000

E-Mail: [email protected]

Internet: http://www.sieb-meyer.de

Hardware Description 0360520xx sinudyn-36

This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.

Trademarks

All product, font and company names mentioned in this manual may be trademarks or registered trademarks

of their respective companies.

Identification Key

036-servo_tec_sinudyn36.05.xx/R009-SM-EN-hk/ez/ac/she/al/sli/uh

December 12, 2012

:Content

sinudyn-36 Hardware Description 0360520xx 3

1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Safety Instructions and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.9 Legal Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Emission of Line and Field Interferences According to Category C3 . . . . . . . . . . . . . . . . . . . . . 13

4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 UL Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5 Digital Servo Amplifier sinudyn-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1 Block Diagram sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

5.2 View of the sinudyn-0360520xx for Wall Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.1 Front Connection Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.2 Type Plate sinudyn-0360520xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

6.3 Module Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.1 Supply Voltage 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2 Supply Voltage 400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8 Functional Description of the Connectors/Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.1 Connectors sinudyn-0360520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

8.2 Pin Assignment and Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

8.2.1 X1 - Connection of the Motor Measuring System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

8.2.1.1 Resolver Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.2.1.2 Hall Effect Sensor Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.2.1.3 Linear Hall Effect Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.2.1.4 Sine/Cosine Evaluation with Optical EnDat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8.2.1.5 Wiring Diagram for the Termal Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8.2.2 X2 - Analog Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

8.2.3 X3A - Digital Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

8.2.4 X3B - Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8.2.5 X4 - Angle Pulses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8.2.6 X7 - Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.2.7 X8 - COM 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.2.8 X20 - Motor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.2.9 X30 and X31 - Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.2.10 S1 - ID Coding Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.2.11 X40 - Restart Lock according to Safety Category 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.2.12 X40 - Restart Lock According to Safety Category 4 / SIL 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.3.1 Status Indication RON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

8.3.2 Status Indication RIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.3.3 Status Indication H0/H1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

8.3.4 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

8.4 Test Pins. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9 Specification of the Digital Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Content :

4 Hardware Description 0360520xx sinudyn-36

Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

9.2 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Operating Mode: Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Operating Mode: Nut Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

10 Layout Plans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

10.1 Layout Plan of the Logic Card up to 036050021.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

10.2 Layout Plan of the Logic Card > 036050021.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.3 Layout Plan of the Output Stage 036050002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.4 Layout Plan of the Output Stage 036050002.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

10.5 Layout Plan of the Output Stage 036050002.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10.6 Layout Plan of the Output Stage 036050002.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

10.7 Layout Plan of the Restart Lock 036050062. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

10.8 Layout Plan of the Restart Lock 036050064. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

11 General Information Regarding the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

11.2 Difficulties of Ground Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

11.3 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

11.4 Cables for the Rotor Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

11.5 Cables for External Ballast Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

12 Safety Circuit / Restart Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

12.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

12.2 Wiring example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

13 Restart Lock acc. to Safety Concept K2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

13.1 Functional Description of the Restart Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Monitoring output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

13.2 Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

13.3 Requirements and Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

14 Electric Performance Dimensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14.1.1 Output Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14.1.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

14.1.3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

14.2 Power Consumption of a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

15 Appendix: Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

15.1 PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

15.1.1 Order Key for PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

15.1.2 Overvoltage Protection FLASHTRAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

15.1.3 Shield Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

15.2 SIBA fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

15.3 TOSHIBA - Fiber Optic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

16 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

:Symbols

Symbols 5

1Symbols

The following table explains the symbols used in this manual for describing purpo-

ses. Technical symbols and signs are supposed to be known and therefore not ex-

plained.

Symbol Meaning

Warning: danger

Warning: electrostatically sensitice devices (ESD)

Warning: dangerous voltage

Warning: hot surfaces

/Indicates general notes, to which special attention should be paid to.

Indicates measures or steps to be taken by the user.

LEDs indicating the module status

LED on

ELED off

FLED flashes

Earthing

PE-connector (protective earth connector)

Ground (GND)

Symbols :

6 Symbols

:Safety Instructions and Application Advice

Safety Instructions/Application Advice 7

2 Safety Instructions and Application Advice

2.1 General Information

According

to Low-Voltage Directive 2006/95/EC

Machine Guideline 2006/42/EC

Electromagnetic Compatibility 2004/108/EC

Warning

Generally, the complete installation, the initial operation and the

maintenance must only be carried out by trained staff!

Trained staff, according to this fundamental safety instruction, are

persons, familiar with the installation, mounting, initial and perma-

nent operation of the product and, are qualified appropriately for the

work. The standards DIN VDE 0100 and DIN VDE 0110 and also

the legal national rules for prevention of accidents must be paid

attention to.

Warning

During operation the units can have hot surfaces according to their

protection system.

When using ferrite rings temperatures may exceed 80°C in some

cases. Only use wires suitable for temperatures over 80°C. This cor-

responds to the flammability rating UL 94V-0, RTI 105°C.

Consider the relevant notes in the manual.

Warning

There is a risk of material damage and personal injury.

Xwhen covers are removed illegally,

Xduring any improper use,

Xwhen either the installation or the operation is incorrect

Warning

Consult SIEB & MEYER before carrying out any modifications

within the unit.

Warning

Incorrect or insufficient connection of the system to ground may

cause dangerous currents.

Safety Instructions and Application Advice :

8 Safety Instructions/Application Advice

2.2 Appropriate Use

Definition of the concepts acc. to DIN / EN 61800 - 3.

Before initial operation, make sure that the machine will not expose danger (e.g. un-

controlled moves). The conformity according to the safety standard EN 60204-1 and

EN 61800-5-1 must have been proven.

The manufacturer of the system or the machine has to meet the requirements of the

legal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER

units can be operated in industrial areas, provided that the attached EMC information

has been taken into consideration.

SIEB & MEYER takes care in its own EMC laboratory over their products to meet the

respective standards, when they are installed properly.

Deviations of the construction and the installation, described in the documentation

and in the manual "Unit Assembly Complying EMC" require new measurements of

the system or machine by the machine manufacturer to meet the statutory require-

ments.

Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61

800-3 ensure the use in industrial areas.

XProducts, not equipped with an AC supply line filter must be operated with a se-

ries connected mains filter! Detailed information can be found in the chapter

"Unit Assembly Complying EMC".

If using the drive systems in residential areas, in business and commercial areas as

well as in small trade, the user has to take additional and larger filter measurements.

All SIEB & MEYER products meet the requirements of the Low-Voltage Directive

2006/95/EC. The coordinated standards of the series IEC / EN 50178 and IEC / EN

60 204-1 in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictly

used for the products.

Technical data and the connection specification can be found in the respective prod-

uct documents.

2.3 Transport and Storage

Make sure, that the unit is correctly used. The following points must especially be tak-

en into consideration:

XProtection against mechanical damage (transport, handling, etc.)!

XProtection against dirt and humidity!

XDry and well-ventilated storage area!

XNo storage in the open!

XStorage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it may

be +70°C (+158°F).

XProtection against contact with electronic components (electrostatic discharge)!

XNo modification of insulating distances!

2.4 Installation

The drive components are designed for fulfilling the degree of pollution 2 according

to IEC 61800-1 / DIN EN 50178.

:Safety Instructions and Application Advice

Safety Instructions/Application Advice 9

XThe units can be loaded to their maximum up to a height of 1,000 m M.S.L

(3,281 ft M.S.L.)

XFor an operation in areas higher than 1000 m M.S.L. (3281 ft M.S.L.) the capac-

ity must be reduced by 15% per 1000 m (3281 ft).

XThe ambient air must not contain aggressive, electrically conductive or flamma-

ble substances and must not contain any amount of dust.

XThe maximum relative humidity is approx. 95 % (no condensation).

XThe admissible ambient temperature during operation is between +5°C and

+40°C (+41°F and +104°F).

XFor devices that are permitted to be operated at ambient temperatures between

+40°C (+104°F) and +60°C (+140°F) the capacity must be reduced. The follow-

ing applies: -1.5% per 1°C. Annotation: F = C × 9/5+ 32; C=(F-32)×5/9

In addition the service life of the device is probably reduced due to increased

wear of the components.

XDevices with polyester film at the front panel: The polyester films must not be

exposed to direct sunlight for extended periods of time. In conditions of high hu-

midity (>80%) the ambient temperature must not exceed +40°C (+104°F). The

polyester films must not come in contact with benzyl alcohol or methylene chlo-

ride.

XMake sure that the fans installed in the units have sufficient space to take in and

exhaust the cooling air! In addition pay attention to the direction of air flow

through internally installed fans!

XDo not touch electronic components.

2.5 Electrical Connection

The electrical installation must be carried out according to the relevant electrical

codes (e.g. appropriate wire gauges, fuse protection and connections of ground con-

ductors must be considered).

Recommendations for the installation according to the EMC (e.g. shields, connection

to earth and line installations) can be found in the technical documents of the unit

(only for machine manufacturers). The manufacturer of the system or machine has

to meet the requirements of the legislation regarding the EMC.

XAll work at and within the units must only be carried out, when the units are

turned off, the mains supply is cut and the DC bus is completely discharged!

XThe mains supply must be protected via an overload release with restricted guid-

ance for each mains phase.

XThe mains line should only be connected, when the work is completed!

XBefore turning on the unit the first time, make sure that the connected machine

will not have runaway axes!

XAfter turning off the unit hazardous voltages may still exist for up to 3 minutes

in the power supply (due to capacitors).

SIEB & MEYER products contain electrostatically sensitive

components that may easily be damaged by improper han-

dling.

The valid rules for prevention of accidents (e.g. VBG 1 and

VBG 4) should be paid attention to, when working at current-

carrying units.

Ce manuel convient aux modèles suivants

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