SET MAKINA TIGER Manuel

TIGER DRILL

Maintenance and Instructions Manual

WARNING

SET-A Makina

This manual contains important information on safety. Before carrying out any handling or use

operation consult this use and maintenance manual.

Any form of reproduction, adaptation, or translation without the previous written consent of

SET-A Makina is forbidden.

SET-A Makina is not liable for direct or indirect damage to persons or objects due to the use of

this manual or machine in conditions different than those prescribed or which do not guarantee

the operator's safety.

All data contained in this manual are indicative and not binding, given that SET-A Makina

reserves the right to modem or vary its machines without any previous warning.

General Information

Manual content and use

Keep this manual in a dry and safe place for future reference, so that it is not ruined and is always

available for consultation.

This manual cannot replace the user's experience but it does supply all the information for correct

machine use.

If you need copies or up-dates, exclusively contact the SET-A Makina, which will supply indications on

the matter and solve any problems.

 
2 
CONTENTS 
CONTENTS................................................................................................................................................................................ 2 
PRESENTATION ....................................................................................................................................................................... 3 
GENERAL NOTES ON DELIVERY............................................................................................................................................ 4 
Guarantee.............................................................................................................................................................................. 4 
Parts subject to wear are not covered by the guarantee. ...................................................................................................... 4 
Modifications To The Machine............................................................................................................................................... 4 
Identification Of Spare Parts.................................................................................................................................................. 4 
TECHNICAL DESCRIPTION...................................................................................................................................................... 5 
TECHNICAL CHARACTERISTICS ............................................................................................................................................ 6 
SAFETY ..................................................................................................................................................................................... 7 
General Information Concerning Safety ................................................................................................................................ 7 
Safety Prescriptions............................................................................................................................................................... 7 
HANDLING AND TRANSPORTATION ...................................................................................................................................... 8 
POSITIONING............................................................................................................................................................................ 9 
Positioning for vertical work (Anchoring down jack) .............................................................................................................. 9 
Column positioning ................................................................................................................................................................ 9 
Positioning for horizontal drilling.......................................................................................................................................... 10 
VERIFICATIONS AND ADJUSTMENT .................................................................................................................................... 13 
USING THE MACHINE ............................................................................................................................................................ 14 
Fitting the down the hole hammer (DTH) ............................................................................................................................ 14 
Using the machine............................................................................................................................................................... 14 
EXTENSION ROD JOINTING.................................................................................................................................................. 15 
At the end of the drilling limit: .............................................................................................................................................. 15 
ROD AND HAMMER RECOVERING....................................................................................................................................... 16 
MACHINE STOPPING AND REMOVAL .................................................................................................................................. 17 
MAINTENANCE ....................................................................................................................................................................... 18 
Adding Oil............................................................................................................................................................................ 18 
Periodical Controls .............................................................................................................................................................. 18 
HAMMER BIT SHARPENING .................................................................................................................................................. 19 
Reconstructing the tooth support......................................................................................................................................... 20 
AIR RECIEVER (OPTIONAL)................................................................................................................................................... 21 
TECHNICAL DATA.............................................................................................................................................................. 21 
PROBLEM SOLUTION SUGGESTIONS ................................................................................................................................. 22 
APPENDIX I ............................................................................................................................................................................. 23 
APPENDIX II ............................................................................................................................................................................ 24 
APPENDIX III ........................................................................................................................................................................... 25 
 
 

PRESENTATION

‘TIGER DRILL’ is an pneumatic drill ideal for making large diameter holes (95 mm – 3.7 inch). It is

mainly used for making holes for the passage of diamond wire.

Practicality in use, derived from its simple construction, and the lightness of the structure are its main

characteristics.

‘TIGER DRILL’ is equipped with a pneumatic rotation head which combined with the down the hole

hammer permits drilling linearity to be maintained, reaching considerable depths at high penetration

speeds.

Other construction characteristics permit the drill height from the ground to be kept to a minimum, in the

case of horizontal drills.

The standard column is sized for the use of 1000 mm. extension rods; on request, extension rods 1500

mm. long can be supplied.

GENERAL NOTES ON DELIVERY

On receipt of the machine, open the package and check that:

•The equipment is not damaged.

•In the case of transport damage, inform the forwarder and / or the transport insurance company

In a detailed way, immediately on delivery.

•The supply corresponds to the order specifications

If any pieces are missing, immediately inform the SET-A MAKINA within 8 days of receipt.

Guarantee

The machine is supplied and guaranteed to be free from fabrication faults or defective material for a

period of 1 year from the date on the transport document.

This guarantee, concerning faults and defects due to material, manufacturing and processing, is valid on

condition of reporting them within 8 days time after the relative identification.

Parts proved to be defective will be reaired or replaced, at the discretion of the SET-A MAKINA, on

condition that the said defect does not depend on failure to observe the use and maintenance

instructions, bad or unsuitable use of the equipment or on normal wear.

The parts to be replaced or repaired will be made available ex-our workshop.

The user shall sustain the shipment and transport costs, plus those for the labour, travel and board, if

the repair should necessitate the presence of one of our technicians.

Parts subject to wear are not covered by the guarantee.

Modifications To The Machine

SET-A MAKİNA reserves the right to make all necessary modifications to the machines it manufactures

without any prior notice.

Machine identification

The machine is identified by the number indicated on the card.

Identification Of Spare Parts

When requesting spare parts, always indicate the machine's serial number found on the test card and

the no. of the required part taken from the enclosed lists of spares.

TECHNICAL DESCRIPTION

MOD. TIGER DRILL SERİ No. TD___________________

Pneumatic drill comprised of a column supporting the rotating head with an attachment for the down the

hole hammer. The rotating head can be supplied with a thread for rods with a cylindrical, male fitting

(RD 50) or a conical, female fitting (API 2” 3/8).

Rotating head advance via a chain driven by a pneumatic gear

motor.

The machine is supplied as standard with:

•Support column (Appendix I page 23).

•Anchoring down jack with spherical joint for column

engagement (Appendix II page 24) and levelling screws 4

(Appendix II).

•Control unit with line lubricator (Appendix III page 25).

•Socket wrench for column spherical joint locking bolts.

•Socket wrench for levelling screws.

•2 wrenchs for unscrewing the rods.

•Drill steel 22x108 Ø40 400 mm L. for anchoring holes.

•Column anchoring chains (3 pcs, 3 m)

The following are available on request:

•1000 mm. drilling rods (39 in.) or 1500 mm. (59 in.)

depending on column length (see page 6).

•Down the hole hammer.

•1 wrench for hammer disengagement.

•Bit for down the hole hammer.

•Sharpener for hole bottom bit.

•Adapter from RD 50 to API 2” 3/8.

•Dust extractor.

•Air Receiver (see page 21).

TECHNICAL CHARACTERISTICS

lbs

2200 mm (86”) column

122

2700 mm (106”) column

137

Control unit weight

Rotation head weight

Down jack weight (complete)

Down the hole hammer weight (DTH)

Bit weight

1 m (39”) rod weight

1.5 m (59”) rod weight

Total weight - 2200mm column (excluding down the hole hammer, rods and bit)

135

297

Total weight - 2700mm column (excluding down the hole hammer, rods and bit)

142

323

Advance motor air consumption

800 Lt/min at 6 bar (29 cfm at 87 P.S.I.)

Rotating head air consumption

2000 Lt/min at 6 bar (73 cfm at 87 P.S.I.)

3" down the hole hammer air consumption

4000 Lt/min at 6 bar (146 cfm at 87 P.S.I.)

Total compressed air consumption

6800 Lt/min at 6 bar (219 cfm at 87 P.S.I.)

Lubricating oil consumption

1.5 Lt every 8 hours of work

SAFETY

General Information Concerning Safety

The design and manufacturing of this machine in conformity with the Machinery Safety Directive

2006/42/AT, 2006/95/AT LVD Directive, 2004/108/AT EMC Directive (specify relevant provisions and

other applicable directives, if any).

In particular, measures designed to prevent risks to operators were adopted during the design and

construction phases.

The complete documentation of the safety measures adopted is contained in the technical dossier

deposited at the offices of the SET-A Makina.

For some risks it was not possible to find solutions at the design level. In these cases, this manual

indicates the safety prescriptions to adopt to operate in the safest way.

WARNING: SET-A Makina recommends complying with the instructions, procedures and

recommendations of this manual, to adopt all precautions suggest by the technique and to

comply with the accident prevention regulations in force.

Safety Prescriptions

•The installation, maintenance, and use of the machine is reserved to specialised staff.

•Before performing any cleaning or maintenance intervention, check that the power supply is

disconnected.

•Do not remove the fixed protections of the machine protecting the mobile elements.

•Do not put your hands in the pairs where there is a danger of being crushed or trapped.

•The operator should stay by the control group in the most distant and protected position.

•When working and performing control operations the operator must always position himself

behind the control group.

•When the machine or its parts are handled it must idle and the power supply must be

disconnected. This must be performed by specialized staff with the appropriate tools.

•If it is necessary to replace machine components, exclusively use original spare parts.

HANDLING AND TRANSPORTATION

WARNING: the handling and transportation of the machine should be carried out by specialised

or adequately trained staff with the support of the adequate lifting equipment.

Slide and rotating head weight 110 kg (245 lb)

Hammer and bit weight 30 kg (66 lb)

Total weight 140 kg (311 lb)

POSITIONING

Positioning for vertical work (Anchoring down jack)

1. Using a small drill with a standard drill steel Ø 40 x 400 make a

hole at least 25 cm (10 inc) deep (F) 24 cm (9.5 inc) away from the

point in which you want to drill (Fig. 1a). The hole must be as

perpendicular as possible to the rock face.

2. Insert the grooved pin 1 of the down jack into the hole made

(fig.1b).

WARNING: Never insert the grooved pin 1 as far as to touch the

bottom of the hole otherwise you will experience serious

difficulty in extracting it later.

3. Direct the down jack so that the spherical coupling seat of the

column to the down jack finds itself between the anchoring pin and the

point where the drill will be made (fig. 1b).

4. Position the down jack so that there is a gap of around 8-10 cm

(3-4 inc) (fig. 2) between the rock and the down jack. This space will

facilitate the down jack removal operation.

5. Block the down jack by inserting the conical fixing pin 3 into the

pin grooving 1 (fig.1b). Apply a few hammer blows to the head of the

pin and check that the anchoring is effective (Fig.1b e Fig.2)

6. Stabilise the down jack by forcibly tightening the levelling

screws 4 (fig.2) against the support surface. Block the screws by

tightening the butterfly counter-nuts 5 (Fig.2).

If you have correctly performed these operations, the anchoring of the

column support down jack to the rock has now been performed.

Column positioning

1. Detach the spherical half-shell from the down jack by

unscrewing the tightening bolts 8 (fig.2).

2. Lift the column with cables or a chain, paying attention that the

delicate parts of the machine (joint, motor, …) are not damaged by

accidental impacts.

3. Position the spherical joint 11 (Appendix I) of the column into the halfshell (Appendix II) of the

anchoring down jack.

4. Screw on the previously removed spherical half-shell, taking care that the positioning numbers

9 (Appendix II) of the two half-shells 2 (Appendix II) line up on the same side.

5. Direct the column in the same direction as the hole to make.

Figure 1a

Figure 1b

Figure 2

Table des matières

Manuels Percer populaires d'autres marques

Makita

Makita BDF456 Manuel utilisateur

Black & Decker

Black & Decker LDX220 Manuel utilisateur

Hitachi

Hitachi DH 40MA Manuel utilisateur

Challenge

Challenge JO Manuel de référence technique

Makita

Makita LXFD01 Manuel utilisateur

Festool

Festool T18+3 Manuel utilisateur

Milwaukee

Milwaukee M12 FPDX-202X Manuel utilisateur

EINHELL

EINHELL TE-RH 32 E Manuel utilisateur

Makita

Makita DHP484 Manuel utilisateur

Makita

Makita FD05 Manuel utilisateur

Bosch

Bosch PSB 530 RA Manuel utilisateur

Maximum

Maximum 054-1359-4 Manuel utilisateur

Makita

Makita HP332D Manuel utilisateur

Raider

Raider RDP-HD31H Manuel utilisateur

Bort

Bort BPM-1400x2 Manuel utilisateur

Black & Decker

Black & Decker 7266 Manuel utilisateur

KENT USA

KENT USA TRD1230 Manuel utilisateur

Bosch

Bosch GSB 19-2 RE Manuel utilisateur