Servomex SERVOPRO Chroma Manuel utilisateur

Part Number: 04400/001

Revision: 2

Language: UK English

User Manual

SERVOPRO Chroma

Trace Gas Analyser

PROCESS ANALYSERS

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SERVOPRO CHROMA Gas Analyser

2 04400001A / Revision 2

TABLE OF CONTENT

Section Page

1 Description and Definitions ........................................................................................ 8

1.1 Scope of this manual........................................................................................... 8

1.2 Safety information .............................................................................................. 8

1.3 Description.......................................................................................................... 9

1.3.1 Servopro Chroma Complete Rear Connector ............................................. 9

1.3.2 Servopro Chroma Reduced Rear Connector............................................. 10

1.3.3 FID Modification ...................................................................................... 11

1.3.4 Auxiliary Oven Rear Connecton............................................................... 11

1.3.5 Standalone PC Rear Connecton................................................................ 12

2 Software license........................................................................................................ 14

2.1 Microsoft Software License Term for Windows XP Embedded...................... 14

3 Specifications............................................................................................................ 19

3.1 General.............................................................................................................. 19

3.2 Gas .................................................................................................................... 21

3.3 Oven Specification............................................................................................ 22

3.4 Environmental Limits ....................................................................................... 22

3.5 Digital Relay Outputs ....................................................................................... 22

3.6 4-20 mA Outputs............................................................................................... 23

3.7 Digital Inputs .................................................................................................... 23

3.8 Hydrogen Relay Output .................................................................................... 23

3.9 Ethernet Port ..................................................................................................... 24

3.10 RS-232 Port....................................................................................................... 24

3.11 RS-485 Port....................................................................................................... 24

3.12 USB Connector ................................................................................................. 24

3.13 Mains input cables (Master/Slave/Stand alone PC).......................................... 25

3.14 Standard features............................................................................................... 25

4 System Description ................................................................................................... 26

4.1 Introduction....................................................................................................... 26

4.2 Plasma cell ........................................................................................................ 27

4.3 Electric and electronic hardware description.................................................... 29

4.3.1 Signal conditioning ................................................................................... 29

4.3.2 Main PC and graphic display.................................................................... 29

4.3.3 Oven heater and control............................................................................ 29

4.3.4 I/O board ................................................................................................... 30

5 Unpack the Servopro Chroma................................................................................... 31

6 Servopro Chroma User Interface .............................................................................. 32

6.1 User interface control description..................................................................... 32

6.1.1 Edit Box control........................................................................................ 32

6.1.2 Radio control............................................................................................. 32

6.1.3 Slide control.............................................................................................. 33

6.1.4 Push button control ................................................................................... 33

6.1.5 Grid control............................................................................................... 34

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6.1.6 Combo control .......................................................................................... 34

6.1.7 Check Box control .................................................................................... 35

6.1.8 Tab control................................................................................................ 35

6.2 Menu Description.............................................................................................. 36

6.2.1 Run............................................................................................................ 36

6.2.1.1 Real Time Chromatogram..................................................................... 36

6.2.1.1.1 Historic values menu....................................................................... 40

6.2.1.1.2 Alarm historic menu ....................................................................... 41

6.2.2 Diagnostic ................................................................................................. 44

6.2.2.1 Diagnostic ............................................................................................. 44

6.2.2.2 Analyse Chromatogram ........................................................................ 47

6.2.2.3 Trending................................................................................................ 50

6.2.2.4 Advanced Diagnostic............................................................................ 53

6.2.3 Configuration ............................................................................................ 55

6.2.3.1 System................................................................................................... 55

6.2.3.2 PID ........................................................................................................ 59

6.2.3.3 Flow ...................................................................................................... 59

6.2.3.4 Cycle ..................................................................................................... 63

6.2.3.5 Date and Time....................................................................................... 69

6.2.3.6 Advanced Configuration....................................................................... 70

6.2.3.7 Alarm .................................................................................................... 76

6.2.3.8 Printers .................................................................................................. 77

6.2.4 Calibration................................................................................................. 78

6.2.4.1 Calibration............................................................................................. 78

6.2.4.2 Calibration of the 4-20mA outputs ....................................................... 81

6.2.5 Remote ...................................................................................................... 83

6.2.5.1 Report Software .................................................................................... 83

6.2.5.2 Remote Control..................................................................................... 84

6.2.6 About......................................................................................................... 85

6.2.7 Chromatogram saving............................................................................... 86

6.2.8 Quit ........................................................................................................... 87

7 Installation and Setup................................................................................................ 88

7.1 System power up............................................................................................... 88

7.2 Electrical installation ........................................................................................ 88

7.2.1 Electrical safety......................................................................................... 88

7.2.2 Master chassis connection......................................................................... 90

7.2.3 Slave chassis connection........................................................................... 91

7.2.4 Stand alone PC with slave chassis ............................................................ 92

7.3 Connecting Servopro Chroma rear connector................................................... 93

7.3.1 Digital input .............................................................................................. 93

7.3.2 Digital output contacts .............................................................................. 94

7.3.3 4-20 mA outputs ....................................................................................... 95

7.3.4 FID fuel shut-off relay/Hydrogen relay output......................................... 96

7.3.5 RS-485 port............................................................................................... 97

7.3.6 RS-232 ...................................................................................................... 97

7.3.7 Auxiliary oven port................................................................................... 97

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7.4 Gas installation.................................................................................................. 98

7.4.1 Introduction............................................................................................... 99

7.4.2 Carrier Gas Hardware Selection ............................................................. 100

7.4.3 Connecting the Servopro Chroma........................................................... 101

8 General Operation................................................................................................... 102

8.1 Routine maintenance....................................................................................... 102

9 Storage and Disposal............................................................................................... 103

9.1 Storage ............................................................................................................ 103

9.2 Disposal........................................................................................................... 103

10 Compliance ......................................................................................................... 104

11 FID Addendum ................................................................................................... 105

11.1 Introduction..................................................................................................... 105

11.2 Overview......................................................................................................... 105

11.3 Logarithm based amplifier.............................................................................. 105

11.4 MENUS........................................................................................................... 106

11.4.1 CONFIGURATION-ADVANCE MENU .............................................. 106

11.4.2 CONFIGURATION-ADVANCE FID MENU....................................... 107

11.4.3 CONFIGURATION-ADVANCE DETECTOR MENU ........................ 109

11.4.4 CONFIGURATION-ADVANCE FLOW MENU.................................. 110

11.4.5 CONFIGURATION-ADVANCE OVEN MENU.................................. 111

11.4.6 MONITORING AND CONFIGURATION MENUS ............................ 112

11.4.7 DIAGNOSTIC-DIAGNOSTIC MENU.................................................. 115

11.4.8 CONFIGURATION-CYCLE MENU .................................................... 116

11.5 Startup............................................................................................................. 117

11.6 System errors .................................................................................................. 118

11.7 Troubleshooting .............................................................................................. 120

12 RS-232 Addendum.............................................................................................. 121

12.1 Start analysis ................................................................................................... 121

12.2 Analyser status................................................................................................ 121

12.3 Send results ..................................................................................................... 122

12.4 Enable-Disable Calibration............................................................................. 123

12.5 Respan............................................................................................................. 123

13 Product disposal In accordance with the Waste Electrical and Electronic

Equipment (WEEE) Directive ........................................................................................ 124

14 REACH Regulation ............................................................................................ 124

SERVOPRO CHROMA Gas Analyser

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LIST OF TABLES

Tablename Page

Table 1 : General Specification......................................................................................... 21

Table 2 : Gas Specification ............................................................................................... 21

Table 3 : Oven specification ............................................................................................. 22

Table 4 : Environmental limits ......................................................................................... 22

Table 5 : Digital relay outputs .......................................................................................... 22

Table 6 : 4-20 mA outputs ................................................................................................ 23

Table 7 : Digital inputs ..................................................................................................... 23

Table 8 : Hydrogen relay output ....................................................................................... 24

Table 9 : Ethernet cable .................................................................................................... 24

Table 10 : RS-232 port..................................................................................................... 24

Table 11 : RS-485 port...................................................................................................... 24

Table 12 : RS-485 port...................................................................................................... 24

Table 13 : Mains cable...................................................................................................... 25

Table 14 : Run time Menu ................................................................................................ 40

Table 15 : Diagnostic menu .............................................................................................. 46

Table 16 : Diagnostic menu 2 ........................................................................................... 46

Table 17 : Configuration menu......................................................................................... 49

Table 18 : Trending menu................................................................................................. 52

Table 19 : Unregulated flow ............................................................................................. 57

Table 20 : Oven set point.................................................................................................. 57

Table 21 : Flow Factor...................................................................................................... 61

Table 22 : Peak Configuration Columns........................................................................... 65

Table 23 : Peak Configuration Menu................................................................................ 65

Table 24 : Digital Output Contacts ................................................................................... 94

Table 25 : 4-20 mA connections and associated fuses ..................................................... 95

Table 26 : Advanced FID menu parameters ................................................................... 107

Table 27 : Gas flow set point .......................................................................................... 117

Table 28 : Gas flow set point 2 ....................................................................................... 117

Table 29 : Gas ignition Point .......................................................................................... 117

Table 30 : Troubleshooting............................................................................................. 120

Table 31 : RS-232 Start Analysis.................................................................................... 121

Table 32 : RS-232 Analyser Status................................................................................. 121

Table 33 : RS-232 Send Results ..................................................................................... 122

Table 34 : RS-232 Enable-Disable Calibration .............................................................. 123

Table 35 : RS-232 Respan .............................................................................................. 123

SERVOPRO CHROMA Gas Analyser

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LIST OF FIGURES

Figurename Page

Figure 1 : Servopro chroma complete rear connection....................................................... 9

Figure 2 : Servopro chroma reduced rear connection....................................................... 10

Figure 3 : FID Modification.............................................................................................. 11

Figure 4 : Auxiliary oven rear connection ........................................................................ 11

Figure 5 : Standalone PC rear connection......................................................................... 12

Figure 6: Edit Box control ................................................................................................ 32

Figure 7 : Radio control .................................................................................................... 32

Figure 8 : Slide control ..................................................................................................... 33

Figure 9 : Button control................................................................................................... 33

Figure 10 : Grid control .................................................................................................... 34

Figure 11 : Combo Box control ........................................................................................ 34

Figure 12 : Check Box control.......................................................................................... 35

Figure 13 : Check Box control.......................................................................................... 35

Figure 14 : Menu description............................................................................................ 36

Figure 15 : Real time menu............................................................................................... 37

Figure 16 : Diagnostic menu............................................................................................. 44

Figure 17 : Analyse chromatogram................................................................................... 47

Figure 18 : Trending menu ............................................................................................... 50

Figure 19 : Trending menu valve state ............................................................................. 51

Figure 20 : Advanced diagnostic menu ............................................................................ 53

Figure 21 : System menu .................................................................................................. 55

Figure 22 : PID menu........................................................................................................ 59

Figure 23 : Unregulated flow configuration menu ........................................................... 60

Figure 24 : Regulated flow configuration menu ............................................................... 61

Figure 25 : General cycle menu........................................................................................ 63

Figure 26 : Peak configuration menu................................................................................ 64

Figure 27 : Peak detection configuration menu ................................................................ 66

Figure 28 : Valve configuration menu.............................................................................. 67

Figure 29 : Typical sequence for valve timing ................................................................. 67

Figure 30 : Flow timing configuration menu.................................................................... 68

Figure 31 : Date and Time menu ...................................................................................... 69

Figure 32 : Advanced configuration menu ....................................................................... 70

Figure 33 : Detector configuration menu.......................................................................... 72

Figure 34 : Advanced flow configuration menu............................................................... 73

Figure 35 : Advanced valve configuration menu.............................................................. 74

Figure 36 : Advanced oven configuration menu............................................................... 75

Figure 37 : Alarm outputs configuration menu................................................................. 76

Figure 38 : Printers configuration menu ........................................................................... 77

Figure 39 : Calibration menu ............................................................................................ 78

Figure 40 : Span calibration menu.................................................................................... 79

Figure 41 : 4-20 mA outputs calibration menu................................................................. 81

Figure 42 : Remote software menu................................................................................... 83

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Figure 43 : Remote control menu ..................................................................................... 84

Figure 44 : About menu .................................................................................................... 85

Figure 45 : Chromatogram saving menu .......................................................................... 86

Figure 46 – Master chassis electrical connections............................................................ 90

Figure 47 – Master and slave chassis electrical connections............................................ 91

Figure 48 – External PC connections................................................................................ 92

Figure 44– Digital input connection ................................................................................. 93

Figure 45 – Digital outputs connection............................................................................. 94

Figure 46– 4-20 mA schematic and external connections................................................ 95

Figure 47 – Connecting a fuel shut-off valve ................................................................... 96

Figure 48: Advanced menu............................................................................................. 106

Figure 49: Advanced FID menu ..................................................................................... 107

Figure 50: Advanced detector menu............................................................................... 109

Figure 51: Advanced flow menu..................................................................................... 110

Figure 52: Advanced oven menu .................................................................................... 111

Figure 53: Monitoring fig 1 ............................................................................................ 112

Figure 54: Monitoring fig 2 ............................................................................................ 112

Figure 55: Monitoring fig 3 ............................................................................................ 113

Figure 56: Monitoring fig 4 ............................................................................................ 113

Figure 57: Monitoring..................................................................................................... 114

Figure 58 : Diagnostic menu........................................................................................... 115

Figure 59: Cycle menu.................................................................................................... 116

Figure 60 :The WEEE label............................................................................................ 124

SERVOPRO CHROMA Gas Analyser

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1 DESCRIPTION AND DEFINITIONS

1.1 Scope of this manual

This manual provides installation, operation and routine maintenance instruction for the

Servomex Servopro Chroma online total hydrocarbons analyser, abbreviated Servopro

Chroma where applicable in the reminder of this manual.

1.2 Safety information

Read this manual and ensure that you fully understand its content before you attempt to

install, use or maintain the Servopro Chroma. Important safety information is highlighted

in this manual as WARNINGs and CAUTIONs, which are used as follows.

WARNING

Warnings highlight specific hazards which, if not taken into

account, may result in personal injury or death.

CAUTION

Cautions highlight hazards which, if not taken into account, can result in

damage to the Servopro Chroma or other equipment or property.

This manual also incorporates “Be aware of” information, which is used as follows:

This highlights information which it is useful for you to be aware of

(for example, specific operating conditions, and so on).

SERVOPRO CHROMA Gas Analyser

9 04400001A / Revision 2

1.3 Description

1.3.1 Servopro Chroma Complete Rear Connector

Figure 1 : Servopro chroma complete rear connection

This rear panel is present on all master units and on slave units in configurations

involving a standalone pc.

1. Power inlet with switch and fuse

2. Gas trap inlet

3. RS-232 socket

4. Auxiliary oven

5. RS-485 socket

6. Gas trap outlet

7. Ethernet port

8. USB port

9. Analogue 4-20 mA outputs

10. Digital outputs

11. Digital input

12. Earth terminals for cable screens

13. Carrier gas inlet to detector 1

14. Carrier gas inlet to detector 2

15. Vent for carrier gasses

16. Vent from detector 1

17. Vent from detector 2

18. Vent from detector 3

19. Supporting gas inlet

20. Sample gas vent

21. Sample gas inlet to detector 1

22. Sample gas inlet to detector 2

Many of these ports are optional and may not be present on a particular analyser,

depending on the configuration and number of detectors and intended use.

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