Sensor Therm METIS Vision MV09 Manuel d'instructions

2010-02-19

Assembly and installation instructions

METIS

Vision MV09

Rugged Thermovision Camera

Assembly and installation instructions

Vision MV09

Rugged Thermovision Camera

These assembly and installation instructions are

valid for

the device with the series number:

Read the instructions prior to performing any task.

Assembly and installation instructions

These assembly and installation instructions are

the device with the series number:

Read the instructions prior to performing any task.

22012-07-

Sensortherm GmbH

Hauptstr. 123

65843 Sulzbach

Telefon: +49 6196 / 64065-80

Telefax: +49 6196 / 64065-89

E-Mail: [email protected]

Internet: www.sensortherm.de

©Sensortherm GmbH

2012-07-12

Table of contents

METIS Vision MV09

Rugged Thermov

1 Introduction ................................

................................

1.1

Informations about this manual

1.2 Explanation of symbols

................................

1.3 Limitation of liability

................................

1.4 Copyright

................................

1.5 Spare parts

................................

1.6 Guarantee terms

................................

1.7 Customer service

................................

2 Safety ................................

................................

2.1 Intended use

................................

2.2 Customer's responsibility

................................

2.3 Personnel requirements

................................

2.4

Personal protective equipment

2.5 Basic hazards

................................

2.6 Signs................................

................................

3 Tecnical Data

................................

3.1 Dimension drawings

................................

3.2 General Values

................................

3.3 Connected loads

................................

3.4 Performance values

................................

3.5 Optical Data

................................

3.6 Operating conditions

................................

3.7 Type plate

................................

4 Customer solutions

................................

5 Structure and function

................................

5.1 Scope of delivery

................................

5.2 Brief description

................................

5.2.1

Ethernet cable (AK54

5.2.2

Ethernet cable (AK46

5.2.3

Lenses for longue focus distances

5.2.4

Lenses for short focus distance

5.3 Accessories

................................

Transport, packaging, and storage

6.1 Transport inspection

................................

6.2 Packaging

................................

6.3 Storage

................................

Rugged Thermov

ision Camera

Table of contents

................................

............5

Informations about this manual

......................................5

................................

..................5

................................

........................6

................................

........................................6

................................

....................................7

................................

............................7

................................

...........................7

................................

......................7

................................

..................................7

................................

...............8

................................

.................9

Personal protective equipment

....................................10

................................

..............................10

................................

............10

................................

........................................11

................................

....................11

................................

............................11

................................

..........................11

................................

.....................12

................................

.................................12

................................

....................13

................................

....................................13

................................

.............................14

................................

........................15

................................

.........................15

................................

...........................15

Ethernet cable (AK54

-XX)...........................15

Ethernet cable (AK46

-XX)............................15

Lenses for longue focus distances

...............16

Lenses for short focus distance

....................17

................................

..................................18

Transport, packaging, and storage

....................................19

................................

....................19

................................

....................................19

................................

........................................20

METIS Vision MV09

Rugged Thermovision Camera

Table of contents

Rugged Thermovision Camera

7Installation and commissioning

................................

7.1

Safety instructions for installation and

commissioning

................................

7.2 Mechanical installation

................................

7.3 Electrcal connection

................................

7.3.1

Connect the power supply and data

interface

................................

7.3.2

Installation of VisionWin software

8 Operation ................................

................................

9 Maintenance................................

................................

9.1 Cleaning the sapphire

lens protection window

9.2 Calibrating the camera

................................

10 Disposal................................

................................

11 Glossary................................

................................

2012-07-

................................

.........20

Safety instructions for installation and

................................

.............................20

................................

.................21

................................

.....................21

Connect the power supply and data

................................

........................21

Installation of VisionWin software

.................26

................................

..............34

................................

..........34

lens protection window

lens.....34

................................

.................35

................................

.................35

................................

................36

1 Introduction

1.1

Informations about this manual

This manual enables safe and efficient handling of the METIS

The manual is a component of the device and must be kept accessible to personnel in the immediate vicinity

of the device at all times. Personnel must

any tasks. The basic prerequisite for safe working is compliance with all the safety instructions and handling

instructions in this manual. In addition, the local accident prevention guideli

tions for the device area of operation apply. Illustrations in this manual are provided for basic understanding

and can deviate from the actual model of the system. No claims can be derived from possible deviations.

1.2 Explanati

on of symbols

Safety instructions

Tips and recommendations

METIS Vision MV09

Rugged Thermovision Camera

Informations about this manual

This manual enables safe and efficient handling of the METIS

Vision

(hereinafter referred to as "device").

The manual is a component of the device and must be kept accessible to personnel in the immediate vicinity

of the device at all times. Personnel must

have carefully read and understood this manual prior to starting

any tasks. The basic prerequisite for safe working is compliance with all the safety instructions and handling

instructions in this manual. In addition, the local accident prevention guideli

nes and general safety regul

tions for the device area of operation apply. Illustrations in this manual are provided for basic understanding

and can deviate from the actual model of the system. No claims can be derived from possible deviations.

on of symbols

Safety instructions are indicated by symbols in this operating manual.

The safety instructions are introduced by signal words that express

the scope of the hazard.

The safety instructions must

be strictly complied with; you must act

prudently to prevent accidents, personal injury, and material damage.

WARNING!

This combination of symbol and signal word indicates an

imminent dangerous situation that can result in death or

serious injury if it i

s not avoided.

CAUTION!

This combination of symbol and signal word indicates an

imminent dangerous situation that can result in minor

injury if it is not avoided.

NOTICE!

This combination of symbol and signal word indicates an

imminent dangerous

situation that can result in material

or environmental damage if it is not avoided.

This symbol indicates useful tips and recommendations

as well as information for efficient and trouble

operation.

Rugged Thermovision Camera

Introduction

(hereinafter referred to as "device").

The manual is a component of the device and must be kept accessible to personnel in the immediate vicinity

have carefully read and understood this manual prior to starting

any tasks. The basic prerequisite for safe working is compliance with all the safety instructions and handling

nes and general safety regul

tions for the device area of operation apply. Illustrations in this manual are provided for basic understanding

and can deviate from the actual model of the system. No claims can be derived from possible deviations.

Safety instructions are indicated by symbols in this operating manual.

The safety instructions are introduced by signal words that express

be strictly complied with; you must act

prudently to prevent accidents, personal injury, and material damage.

This combination of symbol and signal word indicates an

imminent dangerous situation that can result in death or

s not avoided.

This combination of symbol and signal word indicates an

imminent dangerous situation that can result in minor

This combination of symbol and signal word indicates an

situation that can result in material

or environmental damage if it is not avoided.

This symbol indicates useful tips and recommendations

as well as information for efficient and trouble

-free

METIS Vision MV09

Rugged Thermovision Camera

Introduction

Symbols in this manual

The following symbols and indicators are used to identify handling

instructions, descriptions of results, lists, references, and other el

ments in this manual:

1.3 Limitation of liability

All information and instructions in this

operating manual have been provided

under due consideration of applicable

guidelines, the state of art, as well as

our many years of experience.

The manufacturer assumes no liability for damage due to:



Please note that the

tion may vary in case the

customized solutions, additional options or

in the interest of technological progress.

The agreed obligations in the

conditions, as well as delivery conditions of the manufacturer, and the

statutory regulations valid at the time the contract was concluded,

apply.

1.4 Copyright

This manual is protected by copyright.

Delivery of the

form

tion of the content, are not permitted except for internal use without

written approval from Sensortherm GmbH ("manufacturer”). Infri

ment makes damage compensation mandatory. The manufacturer

reserves the right to enforce additional claims.

Rugged Thermovision Camera

The following symbols and indicators are used to identify handling

instructions, descriptions of results, lists, references, and other el

ments in this manual:

Symbol Explanation

Identifies step-by-

step handling instructions.

Identifies a s

tatus or an automatic sequence as the

result of an action step.

Indicates references to sections of this manual and to

other applicable documents.

Identifies listings and list entries without a specified

sequence.

[Button] Identifies

designations of buttons, keys, and other

control elements.

The manufacturer assumes no liability for damage due to:



Failure t

o comply with all the information in this manual



Non-intended use



Deployment of untrained personnel



Unauthorized conversions or technical changes that are not

authorized by the manufacturer



Use of non-approved spare parts

Please note that the

scope of supply shown in the following descri

tion may vary in case the

Thermovision Camera

will be supplied with

customized solutions, additional options or

due to necessary

in the interest of technological progress.

The agreed obligations in the

delivery contract, the general terms and

conditions, as well as delivery conditions of the manufacturer, and the

statutory regulations valid at the time the contract was concluded,

apply.

This manual is protected by copyright.

Delivery of the

operating manual to third parties, duplication in any

form

- including excerpts -

as well as exploitation and /or communic

tion of the content, are not permitted except for internal use without

written approval from Sensortherm GmbH ("manufacturer”). Infri

ment makes damage compensation mandatory. The manufacturer

reserves the right to enforce additional claims.

The following symbols and indicators are used to identify handling

instructions, descriptions of results, lists, references, and other el

step handling instructions.

tatus or an automatic sequence as the

Indicates references to sections of this manual and to

Identifies listings and list entries without a specified

designations of buttons, keys, and other

The manufacturer assumes no liability for damage due to:

o comply with all the information in this manual

Unauthorized conversions or technical changes that are not

scope of supply shown in the following descri

will be supplied with

due to necessary

changes

delivery contract, the general terms and

conditions, as well as delivery conditions of the manufacturer, and the

statutory regulations valid at the time the contract was concluded,

operating manual to third parties, duplication in any

as well as exploitation and /or communic

tion of the content, are not permitted except for internal use without

written approval from Sensortherm GmbH ("manufacturer”). Infri

nge-

ment makes damage compensation mandatory. The manufacturer

1.5 Spare parts

1.6 Guarantee terms

1.7 Customer service

2 Safety

2.1 Intended use

METIS Vision MV09

Rugged Thermovision Camera

Loss of guarantee

The manufacturer's guarantee is invalidated if non

approved spare parts or t

he wrong accessories are

used.

Purchase spare parts and accessories directly from the manufacturer.

For suitable accessories



Chapter 5.3 ‘

Accessories

Hidden defects on the product supplied by the vendor that are r

ported to the vendor within 12

months after delivery will be rectified by

the vendor, or the vendor will supply a replacement, at vendor's di

cretion.

All further claims made by the customer against the supplier

and his official representatives are excluded, in particular claims for

compensation in respect of damage not arising in or on the object

supplied. This does not apply unless subject to liability

intent, gross negligence, or the lack of assured characteristics.

For repairs paid for by the customer a guarantee of 180 days from the

day of delivery is granted. If a device shows defects within this period

that can be confirmed by the vendo

r then either a repair or replac

ment delivery will be provided, at vendor's discretion, considering the

device has been returned at customers expense.

If you have questions or need in

formation, please do not hesitate to

contact our Customer Service. See page 2 for contact data.

In addition our employees are always interested in new information

and experiences associated with the application and that could be

valuable for improving our products.

This chapter provides an overview for all important safety aspects to

be considered for optimal protection of personnel as well as safe and

trouble-free operation of the TCU.

Failure to observe the instructions and safety notes of this

may cause hazards and/or damage to the equipment.

The device has been designed and constructed exclusively for the

intended use described here.

The Thermovision Camera

has been designed exclusively

for remote contactless temperature measurement in the

Rugged Thermovision Camera

Safety

The manufacturer's guarantee is invalidated if non

he wrong accessories are

Purchase spare parts and accessories directly from the manufacturer.

Accessories

’ on page 18.

Hidden defects on the product supplied by the vendor that are r

months after delivery will be rectified by

the vendor, or the vendor will supply a replacement, at vendor's di

All further claims made by the customer against the supplier

and his official representatives are excluded, in particular claims for

compensation in respect of damage not arising in or on the object

supplied. This does not apply unless subject to liability

in cases of

intent, gross negligence, or the lack of assured characteristics.

For repairs paid for by the customer a guarantee of 180 days from the

day of delivery is granted. If a device shows defects within this period

r then either a repair or replac

ment delivery will be provided, at vendor's discretion, considering the

device has been returned at customers expense.

formation, please do not hesitate to

contact our Customer Service. See page 2 for contact data.

In addition our employees are always interested in new information

and experiences associated with the application and that could be

This chapter provides an overview for all important safety aspects to

be considered for optimal protection of personnel as well as safe and

Failure to observe the instructions and safety notes of this

manual

may cause hazards and/or damage to the equipment.

The device has been designed and constructed exclusively for the

has been designed exclusively

for remote contactless temperature measurement in the

METIS Vision MV09

Rugged Thermovision

Safety

Intended use also includes compliance with all the instructions in this

manual.

Any use that exceeds or is different from the specified intended use is

considered to be misuse.

Claims of any type due to damage arising from misuse are excluded.

2.2

Customer's responsibility

Customer

The customer is the person or entity that operates the device hi

self/itself for commercial or economic purposes, or who transfers the

device to a third person for use/application, and who bears the legal

responsibility f

Responsibilities of the customer

The device is used commercially. Consequently the owner of the d

vice is subject to legal industrial safety obligations.

In addition to the safety

and accident protection guidelines, and environmental protection

guidelines must be complied with for the area of implementation of the

device.

Particularly in this regard:



Rugged Thermovision

Camera

industrial sector (e.g. automation systems). Only operate the

device within the measuring range specified in the technical

data (



Chapter 3.4 “Performance values

” on page

under the permissible operating conditions (



Chapter

“Operating conditions” on page 13).

Intended use also includes compliance with all the instructions in this

manual.

Any use that exceeds or is different from the specified intended use is

considered to be misuse.

WARNING!

Danger due to misuse!

Misuse of the Thermovision Camera

can cause

dangerous situations.

- Do not use the

Thermovision Camera

impermissible operating conditions.

Claims of any type due to damage arising from misuse are excluded.

Customer's responsibility

The customer is the person or entity that operates the device hi

self/itself for commercial or economic purposes, or who transfers the

device to a third person for use/application, and who bears the legal

responsibility f

or protecting the user, personnel, or third parties.

The device is used commercially. Consequently the owner of the d

vice is subject to legal industrial safety obligations.

In addition to the safety

instructions in this manual, the valid safety

and accident protection guidelines, and environmental protection

guidelines must be complied with for the area of implementation of the

device.

Particularly in this regard:



The customer must clearly regulate

and specify responsibilities for

installation, operation, maintenance, and cleaning.



The customer must ensure that all employees who handle the

device have read and understood this manual.



The customer must ensure that the maintenance intervals

describ

ed in this operating manual are observed.

industrial sector (e.g. automation systems). Only operate the

device within the measuring range specified in the technical

” on page

12)and

Chapter

3.6

Intended use also includes compliance with all the instructions in this

Any use that exceeds or is different from the specified intended use is

can cause

Thermovision Camera

under

impermissible operating conditions.

Claims of any type due to damage arising from misuse are excluded.

The customer is the person or entity that operates the device hi

self/itself for commercial or economic purposes, or who transfers the

device to a third person for use/application, and who bears the legal

or protecting the user, personnel, or third parties.

The device is used commercially. Consequently the owner of the d

vice is subject to legal industrial safety obligations.

instructions in this manual, the valid safety

and accident protection guidelines, and environmental protection

guidelines must be complied with for the area of implementation of the

and specify responsibilities for

installation, operation, maintenance, and cleaning.

The customer must ensure that all employees who handle the

device have read and understood this manual.

The customer must ensure that the maintenance intervals

ed in this operating manual are observed.

2.3

Personnel requirements

In this manual the qualifications of

personnel for the various areas of

activity are listed below.

User

Trained electrician

Specialized personnel

Manufacturer

METIS Vision MV09

Rugged Thermovision Camera

Personnel requirements

In this manual the qualifications of

personnel for the various areas of

WARNING!

Danger of injury due to insufficient qualification of

personnel!

Only have activities performed by personnel who are

qualified to perform these activities.

Keep unqualified personnel away from the danger

zone).

If unqualified personnel perform tasks on the device, or

are in the danger zone of the device,

injury.

The user uses and operates the device within the framework of i

tended use, without additional previous knowledge.

The trained electrician is able to carry out work on electric systems

and to

recognize and avoid possible dangers due to his professional

training, knowledge and experience as well as profound knowledge of

applicable regulations.

The trained electrician has been trained specifically for his working

environment and he has profound

knowledge of relevant standards

and regulations.

The trained electrician must comply with all legal requirements regar

ing workplace safety and accident prevention.

Specialized personnel are personnel, who due to their professional

training, skills, and experience, as well as knowledge of the applicable

regulations are capable of executing the tasks assigned to them, and

of recognizing possible hazards and avoiding them on their own.

Certain tasks should only be

performed by our specialized personnel.

No one else is authorized to perform these tasks. Contact our service

organization for execution of the required tasks; see the address on

page 2.

Only persons of whom it can be expected that they reliably execute

heir work are considered as personnel. Persons whose capability to

react is impaired, for instance through drugs, alcohol, or medication,

are not approved.

Comply with age-specific and job-

specific regulations that are applic

ble at the installation site w

hen selecting personnel.

Rugged Thermovision Camera

Safety

Danger of injury due to insufficient qualification of

Only have activities performed by personnel who are

qualified to perform these activities.

Keep unqualified personnel away from the danger

If unqualified personnel perform tasks on the device, or

are in the danger zone of the device,

there is danger of

The user uses and operates the device within the framework of i

tended use, without additional previous knowledge.

The trained electrician is able to carry out work on electric systems

recognize and avoid possible dangers due to his professional

training, knowledge and experience as well as profound knowledge of

The trained electrician has been trained specifically for his working

knowledge of relevant standards

The trained electrician must comply with all legal requirements regar

ing workplace safety and accident prevention.

Specialized personnel are personnel, who due to their professional

training, skills, and experience, as well as knowledge of the applicable

regulations are capable of executing the tasks assigned to them, and

of recognizing possible hazards and avoiding them on their own.

performed by our specialized personnel.

No one else is authorized to perform these tasks. Contact our service

organization for execution of the required tasks; see the address on

Only persons of whom it can be expected that they reliably execute

heir work are considered as personnel. Persons whose capability to

react is impaired, for instance through drugs, alcohol, or medication,

specific regulations that are applic

hen selecting personnel.

METIS Vision MV09

Rugged Thermovision Camera

Safety

2.4

Personal protective equipment

Personal protective gear protects the personnel from dangers for

health and life.



Description of Personal Protective

Gear

Protective work clothing

Protective work clothing is

tance to tearing, with tight sleeves, and without projecting parts. It is

primarily used to protect against entanglement by moving machine

parts. Do not wear rings, chains, or other jewellery.

Safety footwear

Safety footwear is used for protection against heavy falling parts and

protection against slipping on slippery substrates.

2.5 Basic hazards

Residual risks that can emanate from the device are cited in the fo

lowing section.

Comply with the safety instruct

structions in the other sections of this manual to reduce health ha

ards and to avoid dangerous situations.

2.6 Signs

The following symbol is on the device.

Rugged Thermovision Camera

Personal protective equipment

Personal protective gear protects the personnel from dangers for

health and life.



Protective gear required is shown in the respective chapters of this

manual. The operating company may have

additional requirements

to ensure the safety of the personnel.



Comply with the signs in the work area for requirements for

protective gear.

Protective work clothing

Protective work clothing is

tight-

fitting work clothing with low resi

tance to tearing, with tight sleeves, and without projecting parts. It is

primarily used to protect against entanglement by moving machine

parts. Do not wear rings, chains, or other jewellery.

Safety footwear

Safety footwear is used for protection against heavy falling parts and

protection against slipping on slippery substrates.

Residual risks that can emanate from the device are cited in the fo

lowing section.

Comply with the safety instruct

ions listed here and the warning i

structions in the other sections of this manual to reduce health ha

ards and to avoid dangerous situations.

The following symbol is on the device.

WARNING!

Danger of injury due to illegible symbols!

- Always

keep the warning in legible condition.

Replace a damaged sticker without delay.

Over time stickers and signs can get dirty or in some

other manner become illegible, so that dangers cannot

be recognized and necessary operating instructions

cannot be foll

owed. Thus an injury hazard occurs.

Personal protective gear protects the personnel from dangers for

Protective gear required is shown in the respective chapters of this

additional requirements

Comply with the signs in the work area for requirements for

fitting work clothing with low resi

tance to tearing, with tight sleeves, and without projecting parts. It is

primarily used to protect against entanglement by moving machine

parts. Do not wear rings, chains, or other jewellery.

Safety footwear is used for protection against heavy falling parts and

protection against slipping on slippery substrates.

Residual risks that can emanate from the device are cited in the fo

ions listed here and the warning i

structions in the other sections of this manual to reduce health ha

Danger of injury due to illegible symbols!

keep the warning in legible condition.

Replace a damaged sticker without delay.

Over time stickers and signs can get dirty or in some

other manner become illegible, so that dangers cannot

be recognized and necessary operating instructions

owed. Thus an injury hazard occurs.

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