Sens DC PowerCab 120 Manuel du propriétaire

SENS®DC PowerCab™120

Installation, Operation, & Maintenance Manual

8/24/2017 2 755-00129 R04

Stored Energy Systems Packaged By:

1840 Industrial Circle C&C Power, Inc.

Longmont, Co 80501 395 Mission Street

www.sens-usa.com Carol Stream, IL 60188

Technical Support:

Phone: (303) 678-7500 or (800) 742-2326

Email: service@sens-usa.com

SENS, the SENS logo and PowerCab are trademarks of Stored Energy Systems LLC.

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TABLE OF CONTENTS

1. Important Information About This Manual................................................................................. 4

1.1 Manual Symbols.................................................................................................................... 4

2. Introduction................................................................................................................................. 5

3. Safety Precautions....................................................................................................................... 6

4. Inspection Upon Receipt of Goods.............................................................................................. 8

4.1 General .................................................................................................................................. 8

4.2 Visible Damage..................................................................................................................... 8

4.3 Concealed Damage................................................................................................................ 8

4.4 Return of Damaged Goods.................................................................................................... 8

5. System Overview ........................................................................................................................ 9

6. System Specifications................................................................................................................ 10

6.1 Batteries............................................................................................................................... 10

6.2 System Grounding............................................................................................................... 10

6.3 AC Input.............................................................................................................................. 10

6.4 DC Output ........................................................................................................................... 10

6.5 Optional AC Output ............................................................................................................ 11

6.6 Optional LVD...................................................................................................................... 11

6.7 General Specifications......................................................................................................... 11

7. Installation................................................................................................................................. 13

7.1 Preparation........................................................................................................................... 13

7.1.1 Equipment Inspection................................................................................................... 13

7.1.2 Necessary Equipment and Tools .................................................................................. 13

7.1.3 Installation Safety Precautions ..................................................................................... 13

7.2 Installation Steps ................................................................................................................. 13

7.2.1 Equipment Location ..................................................................................................... 13

7.2.2 Equipment Mounting.................................................................................................... 14

7.2.3 Equipment Grounding.................................................................................................. 14

7.2.4 AC/DC Connections..................................................................................................... 14

7.2.5 System Operation ......................................................................................................... 15

8. System Maintenance.................................................................................................................. 16

8.1 Battery Replacement ........................................................................................................... 16

9. Reference Materials................................................................................................................... 18

10. Warranty.................................................................................................................................. 23

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1.IMPORTANT INFORMATION ABOUT THIS MANUAL

SAVE THESE INSTRUCTIONS! This manual contains important information that is needed

during the installation and maintenance of the system.

1.1 MANUAL SYMBOLS

Warning / Caution:

Indicates information provided to protect the user against personal injury, safety

hazards and/or possible equipment damage.

Important:

Indicates information provided as an installation or operating instruction or tip as

well as general important installation and system information.

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2. INTRODUCTION

Stored Energy Systems (SENS®) would like to thank you for choosing SENS product for your

power and back-up equipment needs. We know there are a lot of choices in the industry, and we

appreciate the opportunity to supply our customers with the highest quality power products

manufactured in the United States.

All SENS products are built to the highest industry standards and are Hi Pot tested to UL standards

prior to shipment. All standard configurations are C-UL listed.

Sales support for existing or future equipment needs are provided by our technical sales staff. For

all technical, sales, and service related questions please call our office line at 303-678-7500 and

you will be directed to the appropriate individual to answer your questions.

After normal working hoursplease leave a detailed message, withyour phone number, on our voice

mail system and a qualified representative will contact you as quickly as possible.

Stored Energy Systems Packaged By:

1840 Industrial Circle C&C Power, Inc.

Longmont, Co 80501 395 Mission Street

www.sens-usa.com Carol Stream, IL 60188

Technical and Sales Support:

Phone: (303) 678-7500 or (800) 742-2326

Email: service@sens-usa.com

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3. SAFETY PRECAUTIONS

Before installing or maintaining this system, it is extremely important to read this

manual and be surethat all systemdrawings and schematics are reviewed and clearly

understood. If there are any questions concerning this manual or any of the

installation or maintenance procedures and/or requirements please contact a C&C

Power representative before proceeding.

When installing this power system, follow all applicable federal, state and local

regulations as well as industry guidelines to insure proper system installation.

Only qualified electricians or DC power technicians should attempt to install or

service this equipment.

System installation and maintenance should always be performed with heavily

insulated tools. It is also recommended to wear rubber gloves, boots, and use

insulating mats to stand on when working on this equipment.

Always wear eye protection when installing or maintaining batteries and/or power

equipment.

Do not attempt to unpack or move the battery cabinet without assistance. Use

appropriate handling equipment rated to bear the weight and bulk of the battery

cabinet, such as freight elevators, pallet jacks and forklifts. (Fully extend forks under

load. Spread forks to maximum possible width under load. Lift cabinet from bottom

only. Wear safety shoes.)

Do not smoke or present open flames near any battery system.

For the safety of others, never leave an open cabinet or panel unattended.

To reduce the risk of fire, replace fuses with the same type and rating of fuses

supplied with the system.

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DC Power and Batteries can be very dangerous and have extremely high short circuit

current. Electrical shock, severe burns, fire or death can result from a system short.

To avoid personal injury including electrical shock, severe burns and possible death,

all jewelry including bracelets, rings and watches mustbe removed prior to installing

or servicing this system.

Do not open or mutilate batteries. Opened or severely damaged batteries can release

toxic electrolyte which is harmful to the skin and eyes.

Never lay loose cables, metal parts or tools on top of batteries.

Under certain conditions, batteries can vent potentially explosive gas (hydrogen).

Never enclose batteries or battery cabinets in a sealed room.

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4. INSPECTION UPON RECEIPT OF GOODS

4.1 GENERAL

Special precautions and care have been taken to ensure the system arrives safe and undamaged.

However, upon receipt, you should inspect the entire shipment, including the crate and any boxes

for evidence of damage that may have occurred during transit.

4.2 VISIBLE DAMAGE

It is the responsibility of the person receiving the shipment to inventory and fully inspect all

materials against the bill of lading or weigh bill IMMEDIATELY while the carrier representative

is still present. Insure that all items are accounted for, including number of skids and quantity of

boxes. Also note any visible external damage that may have occurred during transit. Make all

applicable notations on the delivery receipt before signing and file a damage report with the carrier.

4.3 CONCEALED DAMAGE

Within 3 to 30 days of receipt (depending on courier), unpack the system and check for any

concealed damage. Check the materials received against the detailed packing list to verify the

quantity and the condition as complete and satisfactory.

Note any damage to the internal packaging, then request an inspection by the carrier and file a

concealed damage claim. If there is a material shortage, contact a representative at SENS to file a

claim.

Please contact your shipping company for all shipping damage.

C&C Power is not responsible for any shipping damage.

4.4 RETURN OF DAMAGED GOODS

Should equipment be damaged and require return, contact SENS Technical Support. A

representative will provide instructions along with an RMA number to expedite the return.

A RMA number must be obtained before returning equipment to Sens or C&C Power, Inc.

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5. SYSTEM OVERVIEW

The DC PowerCab 120 is a non-stop DC power system designed to deliver uninterruptible DC

power to critical loads. PowerCab includes a DC power supply/charger, storage battery string, and

DC distribution to load center.

In addition to the charger, battery, distribution panel and cabinet, PowerCab can be optionally

equipped with:

•Additional DC distribution

•Low voltage disconnect (to prevent battery from over-discharge)

•Top-Lift Bracket

•Multiple DC to AC inverter options

The DC PowerCab system is fully factory assembled and is ready to install upon delivery.

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6.SYSTEM SPECIFICATIONS

6.1 BATTERIES

Type: Valve Regulated Lead Acid (VRLA), sealed, non-spillable

Amp-Hour Options: 100 AH, 150AH, 170AH or 200AH

Voltage: 12 VDC Nominal

6.2 SYSTEM GROUNDING

Cabinet Safety Ground: Each cabinet is supplied with a mechanical ground lug that accepts bare

wire from #2/0 AWG to #14 AWG.

Torque: 375 in-lbs

Wire Size and Type: Ground wire should be sized per NEC and/or all applicable national and

local codes.

6.3 AC INPUT

The AC input to the charger (see Figure 1 for location) can be:

208 VAC 60 Hz, 1ф

230 VAC 50/60 Hz, 1ф

240 VAC 60 Hz, 1ф

115-120/208/230-240 VAC 60 Hz, 1ф

115-120/208/230-240 VAC, 50/60 Hz, 1ф

400 VAC 50/60 Hz, 1ф

480 VAC 60 Hz, 1ф

6.4 DC OUTPUT

DC Output Voltage Options include:

•24-volt nominal (12 cells lead-acid)

•48-volt nominal (24 cells lead-acid)

•120-volt nominal (60 cells lead-acid)

•240-volt nominal (120 cells lead-acid)

Charger Output Current Options include:

•6 Amps (15A charger to panelboard breaker)

•12 Amps (15A charger to panelboard breaker)

•16 Amps (20A charger to panelboard breaker)

•25 Amps (35A charger to panelboard breaker)

•35 Amps (45A charger to panelboard breaker)

•50 Amps (70A charger to panelboard breaker)

Only cabinets with Flame Retardant Batteries are suitable for computer room use.

All system ground wires should be derived from the main building ground source.

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