Segway SE-3 Patroller Manuel utilisateur

Service Manual

SE-3 Patroller

SE-3 Patrollerii

Front Tire/Wheel (page 28) Front Fender (page 24)

Side Panel (page 20)

Fender (page 22)

Rear Tire/Wheel

(page 30)

Light Cluster (page 36)

Front Cowl (page 17)

Headlight (page 34)

Windshield (page 32)

Service Manual iii

UI Module (page 70)

Throttle (page 74)

Rear Brake

Master Cylinder (page 59)

Front Brake

Master Cylinder (page 59)

Control Cluster (page 72)

Handlebar Grip

(page 76)

KeyLock (page 49)

Glove Box Door (page 48)

Bib Panel (page 14)

Accessory Power Outlet (page 50)

Front Cowl (page 17)

Light Cluster (page 36)

Side Panel (page 20)

Storage Tray (page 13)

Fender (page 22)

Rear Tire/Wheel (page 30)

Rear Strobe Light (page 42)

Rider Detect Mat (page 82)

Brake Light (page 40)

Rear Directional Light (page 41)

Battery Module (page 8)

SE-3 Patrolleriv

Document number & revision: 24538-00001 ad

Trademarks

Segway owns a number of trademarks including, but not limited to, Segway and the Segway "Rider Design" logo that have been

registered in the United States and in other countries. Those trademarks followed by ® are registered trademarks of Segway.All

other marks are trademarks or common law marks of Segway. Failure of a mark to appear in this guide does not mean that Segway

does not use the mark, nor does it mean that the product is not actively marketed or is not signiﬁcant within its relevant market.

Segway reserves all rights in its trademarks. All other trademarks are the property of their respective companies.

Segway Patent Information

The SE-3 Patroller is covered by U.S. and foreign patents.

For a patent listing, see http://www.segway.com/downloads/pdfs/patents.pdf.

Contact Information

For support, please contact the company from which you bought the Segway product. For a listing of Authorized Segway Dealers

and Distributors, refer to the Segway website at http://www.segway.com.

Segway Customer Care: 866-4SEGWAY (866-473-4929)

Fax: 603-222-6001

E-mail: technicalsupport@segway.com

Website: http://www.segway.com

Contents

Copyright, Trademarks, Patent, and Contact Information ..........................................................................iv

General Safety Precautions..................................................................................................1

Safety Conventions........................................................................................................................................ 1

Important Safety Notices .............................................................................................................................. 1

Introduction.......................................................................................................................... 5

Purpose ..........................................................................................................................................................5

Audience.........................................................................................................................................................5

Certiﬁcation ...................................................................................................................................................5

General Service Procedure............................................................................................................................6

Related User Materials...................................................................................................................................6

Battery Module......................................................................................................................7

Battery Module...............................................................................................................................................8

Body Panels.......................................................................................................................... 11

Exploded View ..............................................................................................................................................12

Storage Tray .................................................................................................................................................13

Bib Panel....................................................................................................................................................... 14

Glove Box......................................................................................................................................................16

Front Cowl..................................................................................................................................................... 17

Light Cluster.................................................................................................................................................18

Side Panel.................................................................................................................................................... 20

Fender.......................................................................................................................................................... 22

Front Fender (Boot) .................................................................................................................................... 24

Front Splash Guard ..................................................................................................................................... 25

Main Splash Guard...................................................................................................................................... 26

Tire/Wheel Assemblies...................................................................................................... 27

Front Tire/Wheel ......................................................................................................................................... 28

Rear Tire/Wheel.......................................................................................................................................... 30

Windshield ...........................................................................................................................31

Windshield................................................................................................................................................... 32

SE-3 Patrollervi

Lights................................................................................................................................... 33

Headlight ..................................................................................................................................................... 34

Headlight Alignment ................................................................................................................................... 35

Accessing the Light Cluster........................................................................................................................ 36

Front Strobe Light ........................................................................................................................................37

Side Strobe Light ........................................................................................................................................ 38

Front Directional Light ................................................................................................................................ 39

Brake Light .................................................................................................................................................. 40

Rear Directional Light ..................................................................................................................................41

Rear Strobe Light........................................................................................................................................ 42

Battery Compartment........................................................................................................43

Battery Slides.............................................................................................................................................. 44

Battery Bumpers......................................................................................................................................... 45

Bib Panel Components....................................................................................................... 47

Glove Box Door............................................................................................................................................ 48

KeyLock ....................................................................................................................................................... 49

Accessory Power Outlet.............................................................................................................................. 50

Brakes...................................................................................................................................51

Brake Fluid................................................................................................................................................... 52

Draining Brake Lines................................................................................................................................... 53

Bleeding Brake Lines .................................................................................................................................. 54

Front Caliper................................................................................................................................................ 56

Front Rotor .................................................................................................................................................. 58

Master Cylinder........................................................................................................................................... 59

Brake Lever.................................................................................................................................................. 60

Rear Caliper & Rotor ................................................................................................................................... 62

Front Brake Line .......................................................................................................................................... 64

Rear Brake Line ........................................................................................................................................... 66

Controls............................................................................................................................... 69

UI Module .................................................................................................................................................... 70

UI Housing.................................................................................................................................................... 71

Control Cluster.............................................................................................................................................72

Throttle.........................................................................................................................................................74

Handlebar Grip.............................................................................................................................................76

Contents

Service Manual vii

Siren .....................................................................................................................................77

Siren..............................................................................................................................................................78

Rider Detect Mat .................................................................................................................81

Rider Detect Mat......................................................................................................................................... 82

Drive Train ........................................................................................................................... 85

Gearbox ....................................................................................................................................................... 86

Elastomer Bushing & Drive Hub................................................................................................................. 88

Accessing the Motor Cavity........................................................................................................................ 89

Motor ........................................................................................................................................................... 90

Motor Controller.......................................................................................................................................... 92

Steering Column................................................................................................................. 93

Handlebar.................................................................................................................................................... 94

Front Fork .................................................................................................................................................... 96

Front Fender Bracket .................................................................................................................................. 98

Power Interface ..................................................................................................................99

Electronics Shield ..................................................................................................................................... 100

Charger....................................................................................................................................................... 101

PI Board......................................................................................................................................................102

Fuses...........................................................................................................................................................104

Maximum Speed ........................................................................................................................................105

Harnesses...........................................................................................................................107

Left/Right Motor Power Harness ..............................................................................................................108

Left/Right Drive Harness........................................................................................................................... 110

Handlebar Controls Harness ..................................................................................................................... 112

User Interface Harness .............................................................................................................................. 114

Light Cluster Harness ................................................................................................................................ 116

Tail Light Harness....................................................................................................................................... 118

Rear Strobe Light Harness ........................................................................................................................120

Accessory Power Harness .........................................................................................................................122

KeyLock Harness........................................................................................................................................123

Siren Harness.............................................................................................................................................124

Service Interface Harness .........................................................................................................................125

Contents

SE-3 Patrollerviii

Post-Service Tests.............................................................................................................127

Drive Disable and Rider Detect Mat .......................................................................................................... 127

Lights, Horn, and Siren .............................................................................................................................. 127

Brake Check ............................................................................................................................................... 127

Ride Test .....................................................................................................................................................128

Charge Test.................................................................................................................................................128

Fasteners........................................................................................................................... 129

Tools and Equipment........................................................................................................ 135

Glossary..............................................................................................................................137

Contents

General Safety Precautions

Safety Conventions

The following safety messaging conventions are used throughout this document:

WARNING! Warns you about actions that could result in death or serious injury.

CAUTION! Warns you about actions that could result in minor or moderate injury.

NOTICE

Indicates information considered important, but not related to personal injury. Examples

include messages regarding possible damage to the SE-3 Patroller or other property, or

usage tips.

Important Safety Notices

Read and follow all safety notices.

General

WARNING!

• Failure to follow these safety precautions could lead to electrical shock, serious injury, death, or damage to property.

• To replace parts on the SE-3 Patroller, you must read and follow all instructions and warnings in this manual.

• Always power off the SE-3 Patroller before performing any maintenance or installing any part or accessory.

• Always unplug the AC power cord before performing any maintenance or installing any part or accessory.

• Remove the Battery Module before performing any service on the SE-3 Patroller.

• Wait two minutes after removing the Battery Module before removing the Electronics Shield or touching any electrical

components.This is how long it takes for the capacitors on the PI Board to self-discharge. Touching the PI Board before

the capacitors have fully discharged could result in electric shock.

CAUTION!

• Always wear gloves when handling chemicals (such as lubricants, corrosion inhibitors, greases, or oils) to reduce the

potential for skin damage or irritation.

Battery Module

WARNING!

• Do not use the Battery Module if the casing is broken or if the Battery Module emits an unusual odor, smoke, or excessive

heat, or leaks any substance. Avoid contact with any substance seeping from the Battery Module. Batteries contain toxic

and corrosive materials that could cause serious injury.

• Keep out of reach of children and pets. Exposure to battery voltage could result in death or serious injury.

• Unplug or disconnect the SE-3 Patroller from AC power before removing or attaching the Battery Module or performing

any service. Never work on any part of the SE-3 Patroller when it is plugged into AC power. You risk serious bodily injury

from electric shock as well as damage to the SE-3 Patroller.

• The cells within the Battery Module contain toxic substances. Do not attempt to open the Battery Module. Do not insert

any object into the Battery Module or use any device to pry at the Battery Module casing. If you insert an object into any

of the Battery Module ports or openings you could suffer electric shock, injury, burns, or cause a ﬁre.Attempting to open

the Battery Module casing will damage the casing and could release toxic and harmful substances, and will render the

Battery Module unusable.

• Observe and follow all safety information on the warning label found on the Battery Module.

SE-3 Patroller2

• Use only charging devices approved by Segway and never attempt to bypass or override their charging protection

circuits.

• Do not wash the SE-3 Patroller with a power washer or high pressure hose. Avoid getting water into the Charge Port.

Avoid exposure to heavy downpours or extended periods of heavy rain (including during riding, storage, or while being

transported). Clean with soap and water and a soft cloth. Make sure that the Charge Port is dry before you plug in the

Power Cord. Failure to follow these instructions could expose you to electric shock, injury, burns, or cause a ﬁre.

• Do not submerge the SE-3 Patroller or Battery Module in water. If you suspect the Battery Module has been submerged

or experienced water intrusion, call Segway Technical Support immediately at 1-866-473-4929, prompt #2. Until you

receive further instructions, store the SE-3 Patroller outdoors and away from ﬂammable objects. Failure to do so could

expose you to electric shock, injury, burns, or cause a ﬁre.

• As with all rechargeable batteries, do not charge near ﬂammable materials. When charging, the batteries heat up and

could ignite a ﬁre.

• Failure to adhere to these warnings could lead to serious injury, death, ﬁre, or damage to property.

NOTICE

• Failure to charge the Battery Module could result in permanent damage to the Battery Module. Left unplugged, the

Battery Module could fully discharge over time, causing permanent damage.

• Comply with all local and federal or individual country laws when disposing of and transporting Battery Modules.

Fasteners

WARNING!

• Use only Segway-approved fasteners. Other fasteners may not perform as expected and may come loose.

• Do not tighten or reuse any lock nut. Instead, when any lock nut is loose or removed, replace the lock nut with a new

Segway-approved lock nut.

• Before using a fastener, make certain the fastener is the correct size and type with any necessary washer and thread lock

in place.

• Do not attempt to repair any stripped or damaged screw hole. Instead, replace the part. If a replacement part is not

available, do not reassemble.

• Insert fasteners slowly and carefully. Do not cross-thread or over-tighten fasteners. Tighten only to the prescribed torque.

• Failure to adhere to these warnings could lead to serious injury or death or damage to property.

Cable Ties

CAUTION!

• When removing cable ties, be careful not to cut or nick harnesses. Damaged harnesses must be replaced.

• You must replace all cable ties that you remove. Loose wires can rub against sharp edges, which can cause them to break

over time.

Eye Protection

WARNING!

• When procedures require the use of safety glasses (such as those in which a mallet or solvent is used), failure to wear eye

protection could result in serious injury.

ESD Procedures

CAUTION!

• When a repair involves any electronic components or harnesses, best-practice electrostatic discharge (ESD) control

procedures must be followed. Failure to follow ESD procedures could result in personal injury or damage to property.

General Safety Precautions

Autres manuels pour SE-3 Patroller

Table des matières

Manuels Voiture de golf populaires d'autres marques

Yamaha

Yamaha YDRA Manuel du propriétaire

Club Car

Club Car Tourall 1989 Manuel utilisateur

ACG

ACG 39Roadster eGC 2013 Manuel utilisateur

MGI

MGI ZIP X3 Manuel utilisateur

MGI

MGI ZIP X1 Manuel utilisateur

GEM

GEM E580 Manuel utilisateur

Yukon Trail

Yukon Trail solar wing 350 Manuel utilisateur

Sunrise Medical

Sunrise Medical TROPHY 20 Manuel utilisateur

Club Car

Club Car Carryall 300 2021 Manuel

Club Car

Club Car 1995 Golf Car Manuel

Textron

Textron EZGO RXV 2016 Manuel utilisateur

Cushman

Cushman 623526-H Manuel utilisateur

Atomic

Atomic COUPE & TRUCK Manuel utilisateur

GARIA

GARIA Golf Car Manuel utilisateur

Giggo

Giggo GT00100 Manuel utilisateur

Peg-Perego

Peg-Perego FIAT 500 Manuel utilisateur

Columbia ParCar

Columbia ParCar Summit Manuel utilisateur

CRICKET MINI GOLF CARTS

CRICKET MINI GOLF CARTS RX5 Manuel utilisateur