SEF 551.10 Manuel utilisateur

Serial number:

Year of manufac-

turing:

Keep this manual for a later use.

Schematic diagram

Options and

spare parts

Notes

Translation of original instruction.

Subject to technical changes.

Operating Manual

System settings

Operation and

start-up

Transport and

installation

Technical data

Safety instructions

Preface

Warranty

Prole administration

Maintenance and

service

p551.10 4heating zones

p551.15 5heating zones

p551.19 8heating zones

Table of content

Table of content 551.19 \ 12.2015 \

Page 0.3

2.0 Safety instructions

Safety signs............................................................................................... 2.2

General instructions................................................................................... 2.3

Safety notes............................................................................................... 2.3

Used norms ............................................................................................... 2.4

Intended use.............................................................................................. 2.5

Remaining risks ..................................................................................... 2.5

Responsibility of operator and operating staff ........................................... 2.6

Owner ................................................................................................... 2.6

Operator................................................................................................ 2.6

Skilled and qualied operating staff ...................................................... 2.6

Authorised service staff......................................................................... 2.6

Responsibility of operator and operating staff ........................................... 2.7

Legal safety requirements .................................................................... 2.7

Personal safety ..................................................................................... 2.7

Reference to other suppliers................................................................. 2.7

Spare parts ........................................................................................... 2.7

Safety notes for installation and initial start-up.......................................... 2.9

Connection conditions .......................................................................... 2.9

Location ................................................................................................ 2.9

Exhaustion ............................................................................................ 2.9

Safety notes for daily start of operation and automatic operation ........... 2.11

Safety at the working place................................................................. 2.11

Solder paste and chip adhesive.......................................................... 2.11

Protective equipment .......................................................................... 2.11

Failures ............................................................................................... 2.13

Optical signals .................................................................................... 2.13

Safety notes for maintenance and service .............................................. 2.14

Five safety rules.................................................................................. 2.14

Dismounting of safety devices ............................................................ 2.15

Disposal notes .................................................................................... 2.16

1.0 Preface

Preface ....................................................................................................... 1.1

3.0 Warranty

Warranty ................................................................................................... 3.2

Rights of use.......................................................................................... 3.2

Assignment of the rights of use ............................................................. 3.2

Liability................................................................................................... 3.2

Reshipment ........................................................................................... 3.2

Modications or improvements of the product....................................... 3.3

Special restrictions ................................................................................ 3.3

Caveat emptor.......................................................................................... 3.3

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4.0 Technical data

Dimensions of the soldering system 551.10 / 551.15................................ 4.2

Technical data 551.10 / 551.15.................................................................. 4.3

Dimensions............................................................................................. 4.3

Electrical connection values ................................................................... 4.3

Allowed climatic demands ...................................................................... 4.3

Allowed component sizes ....................................................................... 4.3

Characteristics........................................................................................ 4.3

Emissions ............................................................................................... 4.3

Dimensions of the soldering system 551.10 / 551.15

with power supply 220V triangle circuit .................................................. 4.4

Technical data

Option power supply 220V in triangle circuit .......................................... 4.5

Dimensions............................................................................................. 4.5

Electrical connection values ................................................................... 4.5

Maße des Lötsystems 551.19 ................................................................... 4.6

Technical data 551.19................................................................................ 4.7

Dimensions............................................................................................. 4.7

Electrical connection values ................................................................... 4.7

Allowed climatic demands ...................................................................... 4.7

Allowed component sizes ....................................................................... 4.7

Characteristics........................................................................................ 4.7

Emissions ............................................................................................... 4.7

Functional scheme 551.10 - 4 heating zones ........................................... 4.8

Funktional scheme 551.15 - 5 heating zones ........................................... 4.8

Funktional scheme 551.19 - 8 heating zones ........................................... 4.8

Functional scheme ................................................................................... 4.9

Heating chamber .................................................................................... 4.9

Cooling zone, Exhaust hood................................................................... 4.9

Transport ................................................................................................ 4.9

Operating panel 7‘‘ touch screen ............................................................ 4.11

Controller (SBCC-Board)......................................................................... 4.13

Central electrics 551.10 / 551.15............................................................. 4.14

Central electrics 551.19........................................................................... 4.14

Central electrics....................................................................................... 4.15

Controller RO-R2R .................................................................................. 4.17

Allocation of the signals for 551.19.......................................................... 4.18

Controller 551.19 Master / Slave............................................................. 4.19

Option pin chain conveyor for 551.10/.15 ............................................. 4.19

Component sizes pin chain conveyor................................................. 4.19

Parameters pin chain conveyor.......................................................... 4.19

Base cabinet 551.10.1............................................................................. 4.21

 Option exhaust box 551.10.2 ............................................................... 4.23

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5.0 Transport and setting up

Transport notes ......................................................................................... 5.2

Safety instructions for mounting and dismounting..................................... 5.3

Liability.................................................................................................... 5.3

Unpacking.................................................................................................. 5.5

Checking scope of delivery..................................................................... 5.5

Transport on pallet.................................................................................. 5.5

Dimensions and data of the soldering system 551.10 / 551.15................. 5.6

System 551.10 / 551.15 setup and alignment ........................................... 5.7

Working table.......................................................................................... 5.7

Dimensions and data of the soldering system 551.19............................... 5.8

System 551.19 setup and alignment ......................................................... 5.9

Align soldering system horizontally....................................................... 5.10

Mains supply......................................................................................... 5.10

Name plate 400VAC/N/PE.................................................................... 5.10

Power supply 400VAC/N/PE ................................................................ 5.10

 Name plate 220VAC D...................................................................... 5.11

 Power supply 220VAC D.................................................................. 5.11

Exhaust connection .............................................................................. 5.13

Interfaces.............................................................................................. 5.14

Main switch........................................................................................... 5.14

Operating switch On/Off ....................................................................... 5.14

Operation by touch panel ..................................................................... 5.14

Prole setting........................................................................................ 5.14

Integrated temperature proler............................................................. 5.14

Final check .............................................................................................. 5.15

Dismounting, storage and preservation................................................... 5.16

Dismounting.......................................................................................... 5.16

Short-term out-of-operation .................................................................. 5.16

Preservation ......................................................................................... 5.16

6.0 Function and start-up

Functional description................................................................................ 6.3

Heating chamber .................................................................................. 6.3

Thermocouples ..................................................................................... 6.3

Cooling zone......................................................................................... 6.3

Exhaustion ............................................................................................ 6.3

Mesh belt .............................................................................................. 6.5

Operating the system............................................................................ 6.5

Machine status...................................................................................... 6.5

Temperature proler.............................................................................. 6.7

Emergency-stop.................................................................................... 6.7

Safety circuit ......................................................................................... 6.7

The operating panel................................................................................... 6.9

Touch screen controller based on SBCC.............................................. 6.9

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7.0 Prole administration

Parameter adjustment ............................................................................... 7.3

Parameters for temperature prole....................................................... 7.3

Preheating time..................................................................................... 7.3

Critical prole parameters

Time above liquidus .............................................................................. 7.5

Cooling time.......................................................................................... 7.5

Critical prole parameters

Example component thickness 1,6 mm - 2,5 mm(small components) . 7.6

Critical prole parameters

Example component thickness > 2,5 mm (small components)............. 7.6

Peaktemperature .................................................................................. 7.7

Ramp-up / Ramp-down gradient........................................................... 7.7

Load program .......................................................................................... 7.10

Select program ................................................................................... 7.11

Load program .................................................................................... 7.11

Edit program............................................................................................ 7.13

Create soldering or curing prole........................................................ 7.13

Adjust nominal temperature................................................................ 7.13

Adjust conveyor speed ....................................................................... 7.15

Save program.......................................................................................... 7.17

Overwrite program .............................................................................. 7.18

Turn the soldering system on/off ............................................................ 6.11

Main switch ......................................................................................... 6.11

Turn soldering system on.................................................................... 6.11

The system screen .................................................................................. 6.11

Basic structure of screen .................................................................... 6.12

System display.................................................................................... 6.13

Operating modes of soldering systems series 551............................. 6.13

Menu structure Load program ................................................................. 6.14

Load program .......................................................................................... 6.15

Select program ................................................................................... 6.15

Load program .................................................................................... 6.15

Menu structure Edit program................................................................... 6.16

Edit program............................................................................................ 6.17

Create soldering or curing prole........................................................ 6.17

Menu structure Save program................................................................. 6.18

Save program.......................................................................................... 6.19

Prole measurement ............................................................................... 6.23

Temperature proler............................................................................ 6.23

Menu structure Prole measurement ...................................................... 6.24

Menu structure Setup .............................................................................. 6.26

Setup ....................................................................................................... 6.27

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8.0 System settings

Language selection ................................................................................... 8.3

Set language......................................................................................... 8.3

Colour scheme .......................................................................................... 8.5

Select colour scheme ........................................................................... 8.5

Temperature display .................................................................................. 8.7

Select temperature display ................................................................... 8.7

Activate password protection for programs ............................................... 8.9

Activate password protection................................................................ 8.8

Standby parameters ................................................................................ 8.11

“Power Save Package” ....................................................................... 8.11

Set standby time ................................................................................. 8.11

Set standby temperature .................................................................... 8.11

Software-Update...................................................................................... 8.13

Install update ...................................................................................... 8.13

9.0 Maintenance and service

General safety instructions........................................................................ 9.2

Safety instructions for opening and closing the hood................................ 9.3

Set system out of operation....................................................................... 9.3

Opening the hood ................................................................................. 9.4

Closing the hood................................................................................... 9.5

Cleaning and maintenance intervals ......................................................... 9.6

Cleaning .................................................................................................... 9.6

Maintenance.............................................................................................. 9.6

Save program ..................................................................................... 7.19

Option pin chain conveyor ................................................................... 7.21

Adjust working width of pin chain conveyor ........................................ 7.21

Start production ....................................................................................... 7.22

Start system........................................................................................ 7.22

Heat-up phase .................................................................................... 7.22

Fill the oven ........................................................................................ 7.24

Start soldering or curing process ........................................................ 7.24

Cooling down phase 551.10 ............................................................... 7.25

Cooling down phase 551.19 ............................................................... 7.25

Cooling down phase 551.15 ............................................................... 7.25

Finish process..................................................................................... 7.25

Prole measurement ............................................................................... 7.27

Temperature proler ................................................................................ 7.27

Start measurement ............................................................................. 7.27

Stop measurement ............................................................................. 7.28

Stop or change production ...................................................................... 7.29

Change production ............................................................................. 7.29

Stop production................................................................................... 7.29

Switch system off..................................................................................... 7.30

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Lubrication................................................................................................. 9.7

Cleaning work............................................................................................ 9.9

Cleaning work at the outer machine body ............................................ 9.9

Cleaning of the reected-light barrier.................................................... 9.9

Cleaning of the blowers ..................................................................... 9.11

Cleaning of the fans............................................................................ 9.13

Cleaning of the exhaust hood “inlet” ................................................... 9.15

Cleaning of heating module ................................................................ 9.16

Cleaning of cooling module ................................................................ 9.16

Cleaning of the exhaust hood “outlet”................................................. 9.17

Cleaning of the guiding rails ............................................................... 9.19

Cleaning of the chamber oor............................................................. 9.19

Cleaning of the mesh belt ................................................................... 9.19

Error diagnosis ........................................................................................ 9.20

Check and exchange fuses ..................................................................... 9.23

Check and exchange fuses 551.10 / .15 ............................................ 9.23

Exchange damaged fuse ............................................................... 9.23

Check and exchange fuses 551.19 .................................................... 9.25

Exchange damaged fuse ............................................................... 9.25

Option power supply 220V in triangle circuit ................................... 9.26

Mounting plate inlet ................................................................... 9.27

Mounting plate outlet ................................................................. 9.27

Exchange blower..................................................................................... 9.29

Dismount blower ................................................................................. 9.29

Exchange fan........................................................................................... 9.31

Dismount fan....................................................................................... 9.31

Exchange heating elements of the upper heating modules .................... 9.33

Dismount heating module ................................................................... 9.33

Exchange upper heating element ....................................................... 9.36

Mount upper heating module .............................................................. 9.37

Exchange heating elements of lower heating zones ............................... 9.38

Dismount lower heating element ........................................................ 9.39

Exchange lower temperature sensor .................................................. 9.40

Mount lower heating element.............................................................. 9.40

Exchange temperature sensors in the upper heating modules ............... 9.43

Dismount upper heating module......................................................... 9.44

Exchange upper temperature sensor ................................................. 9.46

Mount upper heating module .............................................................. 9.46

Exchange temperature sensor in lower heating zone ............................. 9.49

Exchange lower temperature sensor .................................................. 9.50

Dismount operating panel........................................................................ 9.52

Exchange operating panel .................................................................. 9.53

Mount operating panel ........................................................................ 9.53

Dismount controller RO-R2R .................................................................. 9.54

Exchange controller board RO-R2R ................................................... 9.55

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10.0 Schematic diagram

12.0 Notes

11.0 Options and spare parts

Hardware for the network connection...................................................... 11.2

Option Communication Package ......................................................... 11.3

Network structure of SEF soldering system 551.xx.............................. 11.4

Default settings network conguration.................................................. 11.7

Network setup....................................................................................... 11.8

Network conguration........................................................................... 11.8

Windows control panel - network.......................................................... 11.8

Soldering system software RO-R2 - settings........................................ 11.8

Option Communication Package - network setup................................ 11.9

Create directories ............................................................................... 11.10

Server computer - directories ............................................................. 11.10

Soldering system software RO-R2 - settings...................................... 11.10

Server software setup......................................................................... 11.12

Port setup ........................................................................................... 11.13

Set admin interface ............................................................................ 11.13

Create user......................................................................................... 11.14

Assign directory .................................................................................. 11.15

Set up external operation ................................................................... 11.18

Option Communication Package - external operation ....................... 11.19

Congure VNC ................................................................................... 11.19

Option lamp pole for soldering systems 551.10/15/20....................... 11.21

Operating mode of the soldering system series 551 .......................... 11.21

MESY 570.77 A Temperature proler ................................................... 11.23

MESY 570.77 Insulating box ................................................................ 11.23

MESY 570.80 A Proler set .................................................................. 11.23

Thermocouples...................................................................................... 11.23

Spare part list soldering system 551.10 / 551.15 / 551.19 .................... 11.24

Exchange motor / drive belt..................................................................... 9.57

Dismount motor .................................................................................. 9.57

Dismount drive belt ............................................................................. 9.58

Tension drive belt................................................................................ 9.59

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