SEF 548.10 Manuel utilisateur

548.10

IR-Force-Convection-Soldering-System

Operating manual

Year of construction:

Serialnumber:

Published by the manufacturer:

SEF Roboter GmbH

Kringelsburg

D-21379 Scharnebeck

Phone: +49 (0)4136-909-0 Telefax: +49 (0)4136-909-22

You should keep this operation manual

for a later using.

Prior to Operation

Preface

Safety Instructions

Operating the System

Technical Appendix

Notes

Production

Cleaning and Maintenance

Quick Reference Guide

Measurement

System Settings

Accessories

Table of contents

Table of contents for 548.10 G \ 05.2007 \

1.0 Preface

Introduction ............................................................................ 1.3

Proper use.............................................................................. 1.4

Utilization rights...................................................................... 1.5

Subject of the agreement................................................... 1.5

Protection of the product.................................................... 1.5

Warranty ............................................................................ 1.5

Warranty claim processing................................................. 1.5

Liability ............................................................................... 1.6

Product modiﬁcations or improvements............................. 1.6

Particular restrictions ......................................................... 1.6

General provisions ............................................................. 1.6

Assignment of utilization rights .......................................... 1.6

Informations about this operating manual .............................. 1.7

Important symbols contained in the operating manual........... 1.9

Technical Data ....................................................................... 1.10

Emmissions........................................................................ 1.10

Sound compression ........................................................... 1.10

2.0 Safety Instructions

General .................................................................................. 2.3

Important symbols contained in the operation manual........... 2.4

Prohibition sign .................................................................. 2.4

Warning sign ...................................................................... 2.4

Mandatory sign .................................................................. 2.4

Text symbols...................................................................... 2.4

Deﬁnitions .............................................................................. 2.5

Remaining risks ................................................................. 2.5

Operators ........................................................................... 2.5

Protective clothing.............................................................. 2.5

Accident Prevention Rules .................................................... 2.6

Operation of system ............................................................... 2.7

General safety instructions ................................................ 2.7

Operator position.................................................................... 2.8

Symbols at the system ........................................................... 2.9

General .............................................................................. 2.9

Warning sign for high voltage ............................................ 2.9

Warning sign for danger of burns....................................... 2.9

Warning sign for accident hazard ...................................... 2.9

Mounting, dismounting, and maintenance ............................ 2.10

You should know and observe the following .......................... 2.11

Table of contents

Table of contents for 548.10 G \ 05.2007 \

EMERGENCY SHUT-OFF................................................. 2.11

Danger of burns ................................................................. 2.11

Accident hazard ................................................................. 2.11

EMC instructions................................................................ 2.11

Hazardous soldering vapors .............................................. 2.11

Instructions from other suppliers........................................ 2.11

Acoustically indications ...................................................... 2.11

Disposal instructions .............................................................. 2.12

General remarks ................................................................ 2.12

3.0 Quick Reference Guide

Installation .............................................................................. 3.3

Unpacking ......................................................................... 3.3

Erecting.............................................................................. 3.3

Aligning ............................................................................. 3.3

Electrical Connection ......................................................... 3.3

Exhaust Air Connection ..................................................... 3.4

Mains Switch...................................................................... 3.5

Interface ............................................................................. 3.5

Final checkup ......................................................................... 3.6

Turn the System on and off.................................................... 3.7

Turn the System on............................................................ 3.7

The System Screen ........................................................... 3.7

Enter new Process Parameters ............................................. 3.8

Create a Soldering or Gluing Proﬁle .................................. 3.8

Enter the Temperature Value............................................. 3.8

Enter the Speed ................................................................. 3.9

Enter blower value ............................................................. 3.9

Save a Program ................................................................. 3.10

Load a Program ................................................................. 3.11

Delete a Program............................................................... 3.11

Program Printout................................................................ 3.12

Recording a Process Curve ................................................... 3.13

Mount the Sensor............................................................... 3.13

Record a Process Curve.................................................... 3.13

Load a Process Curve ....................................................... 3.14

Analyze a Process Curve................................................... 3.14

Save a Process Curve ....................................................... 3.15

Print a Process Curve ........................................................ 3.16

System settings...................................................................... 3.17

Select Language ................................................................ 3.17

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Table of contents for 548.10 G \ 05.2007 \

Select contrast .................................................................. 3.17

Immediate printout ............................................................. 3.18

Protocol printout................................................................. 3.18

Interval printing .................................................................. 3.18

Select printer type .............................................................. 3.19

Set date and time............................................................... 3.20

4.0 Prior to Operations

Transportation ........................................................................ 4.3

Transportation instructions at the packaging ..................... 4.3

Unpacking and controlling the parts of delivery ..................... 4.4

Parts of delivery ................................................................. 4.4

Unpacking the system........................................................ 4.4

What to do in case of damage ........................................... 4.4

Checking parts of delivery.................................................. 4.4

Connecting the System ......................................................... 4.5

Dimensions of theSoldering-System.................................. 4.6

Scale the system to a horizontally level ............................. 4.7

Electrical Connection ......................................................... 4.8

Connections at the System .................................................... 4.8

Exhaust Air Connection ..................................................... 4.8

Interface ............................................................................. 4.9

Printer Interface ................................................................. 4.9

PC Interface ....................................................................... 4.9

Mains Switch...................................................................... 4.9

Final checkup ......................................................................... 4.10

Dismounting the System ........................................................ 4.11

Electrical connection .......................................................... 4.11

Exhaust air connection....................................................... 4.11

Interface ............................................................................. 4.11

Preservation and storage of the system................................. 4.12

System preparation for vacation ........................................ 4.12

Preserving the system ....................................................... 4.12

5.0 Operation of System

Technical description ............................................................. 5.3

The Soldering System........................................................ 5.3

The Operating Panel .............................................................. 5.4

The Elements for Operating............................................... 5.4

Operating panel ................................................................. 5.4

Main Switch........................................................................ 5.4

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Table of contents for 548.10 G \ 05.2007 \

LCD Display ....................................................................... 5.4

<V> and <W>-Keys .......................................................... 5.4

Function Keys ................................................................... 5.4

<Enter>-Key....................................................................... 5.4

<Esc>-Key ......................................................................... 5.4

Menu Structure....................................................................... 5.5

System Screen................................................................... 5.6

System Service Screen...................................................... 5.6

Measurement Screen......................................................... 5.6

Program Screen................................................................. 5.6

Parameter Screen.............................................................. 5.6

Turn the System on and off.................................................... 5.7

Turn the System on............................................................ 5.7

The System Screen ........................................................... 5.7

Information of the System Screen...................................... 5.8

Open the Cover.................................................................. 5.8

Turn the System off............................................................ 5.8

Heating Process On and Off .............................................. 5.8

Parameter Setting ................................................................. 5.9

Create a Soldering or Glueing Proﬁl .................................. 5.9

Enter the Values ................................................................ 5.10

Enter blower value ............................................................. 5.11

Enter the Speed ................................................................. 5.12

Parameter Printout ................................................................. 5.13

Save a Program ................................................................. 5.14

Select a Place ................................................................... 5.15

Overwrite a Program.......................................................... 5.15

Identiﬁcation....................................................................... 5.15

Load a Program ................................................................. 5.16

Program Selection ............................................................. 5.16

Delete a Programm ........................................................... 5.17

Program Printout................................................................ 5.18

6.0 Production

Start the Production .............................................................. 6.3

Turn the System on............................................................ 6.3

Load a Program ................................................................. 6.4

Program Selection ............................................................. 6.4

Process Documentation ......................................................... 6.5

Stop or change the Production............................................... 6.6

Turn the heating system on ............................................... 6.6

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Table of contents for 548.10 G \ 05.2007 \

Important informations for the production .......................... 6.6

Turn the System off............................................................ 6.6

The circuit board remained inside the system........................ 6.7

Open Covers...................................................................... 6.7

Close Covers ..................................................................... 6.7

7.0 Measurement

Table of contents.................................................................... 7.1

Recording a Process Curve ................................................... 7.3

Load a Process Curve ....................................................... 7.5

Analyze a Process Curve................................................... 7.6

Save a Process Curve ....................................................... 7.7

Select a Place .................................................................... 7.8

Overwrite a Process Curve ................................................ 7.8

Identiﬁcation....................................................................... 7.8

Print a Process Curve ........................................................ 7.9

8.0 System Settings

Language Selection ............................................................... 8.3

Select Language ................................................................ 8.3

Protocol printout ..................................................................... 8.4

Immediate Printout............................................................. 8.4

Enter Interval time.............................................................. 8.5

Select Contrast....................................................................... 8.6

Select Printer Type................................................................. 8.7

Set Date and Time ................................................................ 8.8

System Service ...................................................................... 8.9

9.0 Maintenance

Cleaning intervals................................................................... 9.3

Cleaning............................................................................. 9.3

Relieved cleaning work .......................................................... 9.4

Cleanings with water and washing up liquide or spirit ....... 9.4

Open covers....................................................................... 9.5

Close covers ...................................................................... 9.5

Plan of diagnosis.................................................................... 9.6

Service station........................................................................ 9.6

The electronic of the soldering system................................... 9.8

Change the defect radiator ................................................ 9.9

Change the temperature sensor on a radiator ................... 9.11

Change the heating elements ........................................... 9.13

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Table of contents for 548.10 G \ 05.2007 \

Change thetemperature sensor in the heating chamber.... 9.15

Change the blower............................................................. 9.16

Dismounting and mounting the grid belt transport ............. 9.18

Change the power unit....................................................... 9.19

Dismounting and mounting of the transport control ........... 9.20

Dismounting and mounting of the mains ﬁlter.................... 9.21

Change the power supply ................................................. 9.22

Change the operation panel.............................................. 9.23

Software update ................................................................ 9.24

10.0 Technical Appendix

Transfer Protocol ............................................................... 10.3

Pin Conﬁguration Serial Interface ...................................... 10.3

Pin Conﬁguration Parallel Interface ................................... 10.3

Over View of the Electronic.................................................... 10.4

Operating panel 236.01 ..................................................... 10.4

Thermo measuring modul 236.02 ...................................... 10.4

Power unit 232.01 .............................................................. 10.5

Power supply ..................................................................... 10.6

Mains ﬁlter.......................................................................... 10.7

11.0 Accessories

MESY 570.70 Measurement System................................. 11.3

MESY 570.77 Measurement System................................. 11.3

MESY 570.77 Insulating box.............................................. 11.3

MESY 570.80 Proﬁler Set .................................................. 11.3

Thermocouple sensor ........................................................ 11.3

Index

Index for 548.10 G \ 05.2007 \

Symbols

<Enter>-Key ................................................5.4

<Esc>-Key...................................................5.4

<V> and <W>-Keys....................................5.4

Accident hazard.........................................2.11

Accident Prevention Rules ..........................2.6

Acoustically indications .............................2.11

Aligning........................................................3.3

Analyze a Process Curve ...................3.14, 7.6

Assignment of utilization rights....................1.6

Change........................................................9.9

thetemperature sensor

in the heating chamber............................9.15

the blower................................................9.16

the defect radiator .....................................9.9

the heating elements...............................9.13

the power supply .....................................9.22

the power unit..........................................9.19

the temperature sensor on a radiator......9.11

the operation panel ................................9.23

Checking parts of delivery ...........................4.4

Checkup .............................................3.6, 4.10

Circuit board remained inside the system ...6.7

Cleanings with water

and washing up liquide or spirit ...................9.4

Cleaning work..............................................9.4

Connecting the System ...............................4.5

Connections ................................................4.8

Electrical Connection ................................4.8

Exhaust Air Connection.............................4.8

Contrast..............................................3.17, 8.6

Create a Soldering or Glueing Proﬁl............5.9

Danger of burns.........................................2.11

Date and Time.............................................8.8

Date and time ............................................3.20

Deﬁnitions....................................................2.5

Delete a Program .............................3.11, 5.17

Dimensions of theSoldering-System ...........4.6

Dismounting ..............................................2.10

Dismounting and mounting........................9.18

of the mains ﬁlter.....................................9.21

of the transport control ............................9.20

the grid belt transport ..............................9.18

Dismounting the System ...........................4.11

Disposal instructions .................................2.12

Electrical Connection............................3.3, 4.8

Electronic of the soldering system...............9.8

Elements for Operating ...............................5.4

EMC instructions .......................................2.11

EMERGENCY SHUT-OFF ........................2.11

Emmissions ...............................................1.10

Enter blower value..............................3.9, 5.11

Enter Interval time .......................................8.5

Enter new Process Parameters...................3.8

Enter the Speed .................................3.9, 5.12

Enter the Temperature Value ......................3.8

Enter the Values........................................5.10

Erecting .......................................................3.3

Exhaust Air Connection........................3.4, 4.8

Final checkup .....................................3.6, 4.10

Function Keys..............................................5.4

Index

Index for 548.10 G \ 05.2007 \

General.................................................2.3, 2.9

General provisions ......................................1.6

General remarks........................................2.12

Hazardous soldering vapors......................2.11

Heating Process On and Off .......................5.8

Identiﬁcation .......................................5.15, 7.8

Immediate Printout ......................................8.4

Immediate printout.....................................3.18

Important informations for the production....6.6

Important symbols contained

in the operation manual...............................2.4

Informations about this operating manual ...1.7

Information of the System Screen ...............5.8

Installation ...................................................3.3

Instructions from other suppliers ...............2.11

Insulating box ............................................11.3

MESY 570.77 ..........................................11.3

Interface ...............................................3.5, 4.9

Interval printing..........................................3.18

Interval time.................................................8.5

Introduction..................................................1.3

Language ..................................................3.17

Language Selection.....................................8.3

LCD Display ................................................5.4

Liability ........................................................1.6

Load a Process Curve........................3.14, 7.5

Load a Program................................3.11, 5.16

Mains ﬁlter .................................................10.7

Mains Switch ........................................3.5, 4.9

Maintenance..............................................2.10

Main Switch .................................................5.4

Mandatory sign............................................2.4

Manual........................................................ 1.7

Measurement Screen ..................................5.6

Measurement System ...............................11.3

MESY 570.70 ..........................................11.3

MESY 570.77 ..........................................11.3

Menu Structure............................................5.5

Mounting....................................................2.10

Open the Cover ...........................................5.8

Operating Panel ..........................................5.4

Operating panel 236.01.............................10.4

Operation of system ....................................2.7

Operators ....................................................2.5

Operator position.........................................2.8

Overwrite a Process Curve .........................7.8

Overwrite a Program .................................5.15

Over View of the Electronic .......................10.4

Parameter Printout ....................................5.13

Parameter Screen .......................................5.6

Parameter Setting ...................................... 5.9

Particular restrictions...................................1.6

Parts of delivery...........................................4.4

PC Interface ................................................4.9

Pin Conﬁguration Parallel Interface...........10.3

Pin Conﬁguration Serial Interface..............10.3

Plan of diagnosis .........................................9.6

Power supply.............................................10.6

Power unit 232.01 .....................................10.5

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