Sears 150270 Manuel utilisateur

SE_AR8

OWNERS

MANUAL

MODEL NO.

919,150270

Listed

7"21Y

Air

Compressor

IMPORTANT

Read the Safety Guideline=;

and All Instructions

Carefully Before Operstlng

CRAFTSMAN

COMPACT AIR COMPRESSOR

ASSEMBLY

OPERATION

MAINTENANCE

REPAIR PARTS

Record In the spaces provided.

(1) The model number which can be

found On the Io1_1on the back of tha

unit.

(2) The date €ode number which can be

found on t_e foil lahet on me bottom

ofthe unlL

Retain mue numbers for future

refelr_,

S1_30-0_2-C !t/88

Sears, Roebuck and Co., Chicago, IL 60684 U.S.A.

TABLE OF CONTENTS

WARRANTY ....................................................... 3

SAFETY GUIDELINES AND CHART .............................. 3

WARNING CHART ................................................. 4

SPECIFICATION CHART .......................................... s

.GLOSSARY ........................................................ ,5

GENERAL INFORMATION ........................................ 5

DESCRIPTION OF OPERATION .................................. 5

UNPACKING INSTRUCTIONS ..................................... 6

ASSEMBLY INSTRUCTIONS ...................................... 6

Tools Needed for AssemDly......................................... 6

Installing RubberFeet ............................................. 6

INSTALLATION AND START-UP PROCEDURES ................. 6

L_ation ofAir Compressor......................................... 6

Extension Cords .................................................. 6

GroundingInstructions............................................. 6

OPERATING PROCEDURES ..................................... 7

MAINTENANCE ................................................... 7

Air Int_<eFilter- Replacement...................................... 7

Motor............................................................ 7

WiringDiagram........................................... "........ 8

STORAGE ......................................................... 8

GUIDE TO ACCESSORIES ................................. 8

TROUBLESHOOTING GUIDE ..................................... 9

AIR COMPRESSOR DIAGRAM ................................... lo

ust ........................................................ _o

COMPRESSOR PUMP DIAGRAM ............................... 11

Parts List ....................................................... 11

HOW TO ORDER REPAIR PARTS ............................... 12

FULL ONE YEAR WARRANTY

ON AIR COMPRESSORS

If this air compressor fails due to adef_-t in material or workmanship within one year from the

date of purchase, return itto the nearest Sears Service Canter/Department throughout the United

States and Sears will repair it, free of charge.

Ifthis air compressor is used for commercial or rental purposes, the warranty will apply for ninety

days from the date of purchase,

This warranty gives you specifm legal rights and you may have other rights which vary from state

to state.

Sears, Roebuck and Co., Sears Tower, Dept. 698/731 CR.W, Chicago, IL 60884

SAFETY GUIDELINES

This manual cont_ns information that is important for you tO know and understand.

This information relates to YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.

To help yOurecognize this information, we use the following symbols. Please read the manual and

pay attention to tho_e sections.

URGENT SAFETY INFORMATION -A

HAZARD THAT W/LL CAUSE SERIOUS

INJURY OR LOSS OF LIFE.

WARNING ..........

IIIIIIIIIIIII

IMPORTANT SAFETY INFORMATION -

A HAZARD THAT MIGHT CAUSE

SERIOUS iNJURY OR LOSS OF LIFE.

information for preventing damage 1o

equipment.

NOTE

Information that you should pay special

attention to.

HAZARDSCAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY.

READ THE FOLLOWING CHART

N, , ,,,,,,, ,,,,,,,i ,,,,,,,,,,1111

WHAT TO LOOK FOR HOW TO PREVENT IT

Hot Parts The top of the compressor gets Nevertouchthetopoftheaircompressor during

hot when the compresSOr is run- or immediately after operation. Always use the

ning. If you touch it, you may be handle,

seriously burned.

Flammabie _/a_ It is normal for the motor's etectri- The air compressor must only be used in well

cal contacts to spark when the ventilated areas, free of gasoline or SOlvent

compressor starts or stops. A vapors.

spark can ignite flammable

vapors from gasoline or SOlvents, Do not operate the compressor white you are

causing an explosion or fire. carrying it, or in the spray amiL

;....................................................

om eased Ai Compressed air can propel dust, Never point any nozzle or sprayer toward aper-

dirt or loose particles itcomes in Son or any part of the body.

contact with. Always wear safety goggles or glasses when

using the air compre6sor.

Always turn the air compressor off before

attaching or removing accessodas.

Toxic Vapors ....

Electricity

Unsuitable

Solvents

Too much air pressure applied to

air tools or accessories can

cause damage or riskof bursting.

It is normal for compressed air to

contain toxic or irritating vapors.

Such vapors are harmful if

inhaled.

Certain materials you are spray-

ing (like palm, weed Idller,sand or

insecticide) can be harmful if you

inhale them.

,, ,,,,,

Your air compresSOr is powered

by electricity. Like any other elec-

trically powered device, ifIt is not

used propertyitcan cause electri-

cal shock.

Check the manufacturer's maximum pressure

rating for air tools and accessodes. Regulator

outlet pressure must never e_ceed the max-

imum pressure rating.

Never dim°tly inhale the compressed air pro-

duceq by this unit.

Read and follow the safety instructions pro-

vtded on the label or safety data sheet for the

material you are spraying. Use a respirator

mask if there is a chance of inhaling anything

you are spraying. Read all instructions.., be

sum that the respirator mask is suitable for yOur

application.

Aiways unplug the air _pressor priorto main- "

tenance or repair.

Never use the air compressor in the rain.

Always plug the cord into an electrical outlet

with the specified voltage and adequate fuse

protection.

.........

and Methylene Chloride can

chemically react with aluminum

used in paint spray guns, paint

pumps, etc., and cause an explo-

sion. These solvents can also

react with galvanized compo-

nents and cause corrosion and

weakening of parts, This wilt not

affect your air compressor, but it

may affect the equipment you

use.

ii , i ,,,i,

Read the label or data sheet supplied with the

material you intend to spray. If it contains the

solvents listed do not use accessories that con-

tain aluminum or galvanized parts. You must

either change the material you intend to spray,

or use only stainless steel spray equipment.

SPECIFICATION CHART

Model No. 919.1S0270

Horsepower _/,

SCFM @ 40 psig 2.7

SCFM @ 9O psig 2.0

Disptecement CFM 4.0

Bore 2%"

Stroke ,9"

Voltage-Single Phase 110-120

Minimum Branch Circuit Requtrem_mt 15 AMPS

"Fuse Type Time Delay

Amperage at Max. Pressure 10.6

"A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch cimult the air

compressor is operated on. Ifthe air compressor is connected to acircuit pmtented by fuses, use time delay fuses.

GLOSSARY

SCFM or CFM: Standard Cubic Feet per Minute; a unit

of measurement of air delivery.

PSIG Or PSI: Pounds per Square inch gauge.

U.L Listed: Underwriter laboratories; samples ofcorn-

pmssor outfits, takan from production,were submitted to

U.L and found to comply with their requirements for

design and performance.

GENERAL INFORMATION

Congratutetions! You have pumhased a one cylinder, _Y=

HP compact oilisss compressor. The absence of a tank

gives you added mobility as well as ease In storage,

while the_/,=HP motorallows you to utilizemany airtools,

including Inflators, blow guns, spray guns. air brushes,

caulking guns and etchers. OJIlessdesign means you

neverhave to add oiland its oi!tsesfeature also guaran-

tees that you will spray entirely oil-free air.

A %" x15' all"hose is supplied with yourcompreSsor, aS

well as an air chuck, Accossodes for use with your new

compressor are available through the current Sears

sales catalog, or at fullline Sears stores. Your compres-

sor witl operate many accessodes. Check the pressure

and flow rating recommended by the accessory manu-

facturer- be sure it is compatible with the air delivery of

your cOmpressor.

DESCRIPTION OF OPERATION

AIR

F/gumI

Air Compressor Pump: To compress air, the piston

moves up and down in the cylinder. On the downstroke,

air isdrawn in through the air intakemuffler° The exhaust

valve remains closed. On the upstrokeof the piston,air is

compressed. The intake valves close and compressed

air is forced out through the exhaust valve and then

through the air hose.

Adjustable Pressure Valve Knob: The pressure valve

knob controls the amount of pressure going from the air

compressor tothe accessory, Pressure can be set at any

point between 10 and 100 RS,I. (100 P.S.I. isthe highest

pressure this compressor will deliver,) Always set the

pressure valve knob at or below the required pressure for

the accessory being used, THE ADJUSTABLE PRES-

SURE VALVE KNOB MUST BE SET AT "START"

BEFORE YOU START THE COMPRESSOR, 5

INSTRUCTIONS

Tools Needed for Unpacking

A+/2"socket wrench.

Grasp the handle _undlift the air compressor out of the

carton. Remove the styrofoam and plastic brace.

Note the plastic brace attached to the air compres_

sot"by ahex screw, Using a _h" socket wrench, remove

the hex screw. Dlacard both the screw and the plastic

brace.

ASSEMBLY INSTRUCTIONS

Tools Needed for Assembly

A phillips screwdriver.

Installing rubber feet.

Enclosed with this compressor you will find three

screws, three rubber feet, three eyelets and two flat

washers. You will attach these to the bottom ofthe unit.

Refer to the air compressor diagram on page 10,

Turn your compressor on its side.

insert eyelet into rubber fool

Center hole in rubber foot over fiat washer and hole in

bottom of unit. Insert screw and tighten. Note: Longer

screws and flat washers are to be used under front

twofeet on/y. Shorter screw istobe used on back foot

only. Continue this process until all three feet are on

unit,

INSTALLATION AND STAR'FUP PROCEDURES

Location of the Air Compressor

Operate the air compressor ina dry, dean, cool and well

ventilated area, The air intake muffler must be kept clear

of obstructions which could reduce air delivery of the air

compressor, The air compressor pump and case are

designed to allow for proper cooling. Clean or blow off

dust or dirt that collects on air compressor. A clean air

compressor runs cooler and provides longer service.

The ventilation openings on your air compressor are

necessary to maintain proper operating temperature.

Do not place rags or other containers on or near these

openings.

Extension Cords

USe extra air hose instead of an extension cord TOavoid

voltage drop end power loss to the motor.

If you mum use an extension cord be sure it is:

• a 3-wire extension cord that has a 3-blade grounding

plug, and a 3-slot receptacle that will accept the plug

on the compressor,

•in good condition.

•50 feet or shorter.

•12 gauge (AWG) or larger. (Wire size increases as

gauge number decreases.) 10 AWG and 8 AWG,

may also be used, Do not use 14 or 16 AWG.

.The air compressor is designed for 120 voltoperation

only and is equipped with a cord having a grounding

wire with an appmgriate grounding plug. The plug

must be used with an outtet that has been instalted

and grounded in accordance with all local codes and

ordinances (see figure 2). The outlet must have the

same configuration as the plug. DO NOT USE AN

ADAPTER.

2. Do not modify the plug that has been provided. If it

does not fit the available outlet, the correct outlet

should be installed by a qualified electrician.

3. Before each use, inspect the plug and cord. Do not

use if them are signs of damage.

RISK OF ELECTRICAL SHOCK, IF REPAIR-

ING OR REPLACING CORD OR PLUG, THE

GROUNDING WIRE MUST BE KEPT SEPA-

RATE FROM THE CURRENT CARRYING

WIRES. NEVER CONNECT THE GROUND-

ING WIRE TO A FLAT BLADE PLUG TER-

MINAL, (THE GROUNDING WIRE HAS

EITHER GREEN INSULATION OR GREEN

INSULATION WITH A YELLOW STRIPE).

Grounding Instructions

=,,. ....,

l &RNING jGround

itthese grounding insttuotions are not completely under-

stood, or if in doubt as to wh_her the compressor is

properly grounded, have the installation _by a

IIIII

IMPROPER GROUNDING CAN RESULT IN A

RISK OF ELECTRICAL SHOCK. IN THE

EVENT OF A SHORT CIRCUIT, GROUNDING

REDUCES THE RISK OF SHOCK BY PRO-

VIDING AN ESCAPE WIRE FOR THE ELEC-

TRIC CURRENT_ THIS AIR COMPRESSOR _ _/I =_N._

MUST BE PROPERLY GROUNDED. READ

THE FOLLOWING.

qualified electrician.

OPERATING PROCEDURES

1. Before plugging inthe air compressor, set the adjust-

able pressure valve to =Start-. Make sure the _ON-

OFF* switch is in the "OFF" position.

2. Connect the air hose to the air outtetaclapter.Tighten

securely.

3, Connect the air tool or accessory to the air hose.

Tighten securely.

4. Plug the power cord into the grounded outlet.

5. Start the compressor by settJngthe "ON-OFF" switch

to the "ON" position.

IWARNING I

TOO MUCH AIR PRESSURE COULD CAUSE

AN AIR TOOL OR VEHICLE TIRE TO RUP-

TURE OR EXPLODE. CAREFULLY FOLLOW

STEPS 6 AND 7 EACH TIME YOU USE YOUR

COMPRESSOR.

6. Check the manufacturer's maximum pressure rating

for the air tool, accessory or vehicle tire being used.

The air compressor outlet pressure must never

exceed the maximum pressure rating.

7. Slowly Jr=creasethe pressure setting ofthe adjuatabI

pressure valve. You should be able to hear and fe,

air pressure being relieved bythe adjustable pressu_

valve. If pressure is not being relieved, turn the a

compressor off immediately. The pressure valv

must be replaced.

Compressed air from the outfit may contain

water rmndensation and oil mist, Do not

spray unfiltered air at an Item that could be

damaged, Some air operated toots or

devices may require filtered air. Read the

Instructions fix the air tool of device.

NOTE

Iftheair comPr_R,_ has been bdatly turned off,

the adjustable pressure valve must be reset to

the "Start" position. The air compressor will not

start with backpressure applied to the piston.

MAINTENANCE

IWARNING I

DURING MAINTENANCE, YOU COULD BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED

AIR OR MOVING PARTS, PERSONAL INJURIES CAN OCCUR. UNPLUG THE COMPRESSOR

AND BLEED OFF ALL AIR PRESSURE BY TURNING THE ADJUSTABLE PRESSURE VALVE TO

THE START POSITION BEFORE DOING ANY MAINTENANCE OR REPAIR.

Air Intake Filter- Replacement

NOTE

Keep air intake filter clean at all times. Do not

operate the compressor with the filter removed.

Adirty air intake filter will not allow the compressor to

operate at fullcapacity. When the filter becomes dirty, it

must he cleaned or replaced. To re_e the filter, simply

pull it out and replace with a new one. ifit isdirty, simply

pull it out - you may wash it with s mild detergent and

warm water.

Motor

The motor has an automatic meet thermal overload pro-

rector, If the motor overheats f0r any reason, the over-

load protect0r will shut offthe motor. The motormust be

allowed to cool. The motor will automatically re-start

after the motor has cooled.

NOTE

Ifif_ overload protector shuts the motor offfre-

quently, check for apossible voltage problem.

Low voltage can also be suspected when:

1. the motor does not get up to full power or

speed;

2, fuses b!ow out when starting the motor;

3. lights dim and remain dim when motor is

started and running.

Motor I_eplaP.,ement - Wiring Diagram

m./_ K .... Conna=t

IG -s._

=i! ii!

1;= I tP,

IL'--= "I II i_!lui__

!i i

STORAGE

When you have finished using the air c0mp_ssOr:.

1. Set the "ON-OFF" switch to _OFF" and unplug the '

cord.

2. Relieve all pressure from the air ¢ompressor head

and air hose byturning the adjustable pressure valve

tothe "Start" position.

3. Protect the electrical cord and air hose frOmdamage

by winding them loosely around the air compressor.

4. Store the air compressor in a clean arid dry location.

ACCESSORIES

Your new compressor can operate many air operated

tools and accessories. Below are some examples of

equipment available and a bi_et description of what can

be done with your compact compressor and this

equipmont

INFLATION EQUIPMENT

Using an air chuck, you can inflate tires by setting the

adjustable pressure valve at the pressure marked on the

tire. By using an adapter available in an inflatorKit, you

can inflateair mattresses, rafts, toys, bicycle tires,pools,

bails and much more.

SPRAY GUNS

There are several types of spray guns available for use

with yourcompaof compressor. Youcan paint toys, lawn

lumiture, fermes and do a variety ofother small painting

jobs. Where you might have used a spray can of paint

before, aspray gun willgive you morn control, less mess,

less waste and a better finish.

BLOW GUN

Another handy item is tim blow gun. It can be used to

blow dust and dirt from many types of equipment. For

example, your air conditioner, vents on your car,

refrigerator,yourfurnace and filters, work bangles, table

sews, and clogged fuel lines. (All electrical equipment

must be unplugged before cleaning.)

AIR BRUSHES

There are also several air brushes available for use with

your compressor. With these you can pinstripe, outline.

do stenciling, detailing on t-shirts, decoys, ceramics,

print banners and Signs and many other types of

detailed painting. Artists and hobbyists can find many

uses for air brushes.

POWER WASHER

The power washer works wellformany outside cleaning

jobs. It will help clean your home and siding as wellaS

your driveway and car. It can degrease car engines arid

tools. By adding foliage Spray, you can spray your

bushes and plantsfor Insects.

ETCHER/CLEANER

Used with your compact compressor you can decora-

tively etch wood or glass with the etcher/cleaner. It can

also be used to remove paint or rust from small engines

or metal tools,

DRAIN CLEANER

This item can be used to clean most household drains, It

keeps your hands out of the mess and comes with a

spleshback shield to protecl you.

OTHER ACCESSORIES

There are avariety of accessories available to make

using yourcompressor nluch easier. There are a variety

of sizes and types of hoses to suit any need, Quick

disconnects are available for ease of changing hoses

and accessories. Several types oli air fitters and

regulators can be purchased to make your compressor

more efficient.

These are just a few of the many uses and types of

equipment you can use. There are other tools and

accessories available that can be considered for use

with this compressor. Check the specifications on al!

tools and equipment before pumhasing and use-

CAULKING GUN

There is a handy toot for many common household jobs.

The caulking gun is excellent for caulking and glazing

around windows, bath tubs. window casements and wall

tile. It is also ahandy tool for applying adhesives, such

as for dry wall application.

TROUBLESHOOTING GUIDE

F,,,,,, ., i I

WAINING

IIIIIIII

VOLTAGE SOURCES, MOVING PARTS, OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN

REPAIRING THE COMPRESSOR. PERSONAL INJURY CAN OCCUR. UNPLUG THE COMPRES-

SOR AND BLEED OFF ALL AIR PRESSURE BY TURNING THE ADJUSTABLE PRESSURE VALVE

TO THE START POSITION BEFORE ATTEMPTING ANY REPAIRS.

I_EM "' i ,,,,,,,,, ,,,,,,,,,,,,,,,,,,, ,,11 ,,, i

PROB CAUSE CORRECTION

....... ,,,, i ,,,,,,,,,., ,,,,,, i ,,,,,,,,,,,ll

Air Leaks Hose firing loose, ,,,,,Tightentiffing, ,......................

, ,,,.., i i ,,,,N.I ..................

Compressor is not deliver- Prolonged excessive use of air, Decrease the amount of air usage. Your com-

Ing _nough air_ pressor is not large enough for the air

requiremenL

Restricted air inta_ filter. Clean or replace the air intake filter, (See page

7).

Hole in hose. Replace the hose.

Air leaps. Tighten fittings.

,.,,,.,,,.,,.,, ,,...._.............. ,ll, i ,,,,,,,,,,,,,,. .. ,,,.,

I.l.l.l.l.l.l.l.l.l_trictedAir Intake Dirty air tilter. Clean or replace with new tilter. Do not oper-

,,, ,, ,, ,,

Compressor will not start Compressed air is in compres- Set the adjustable pressure valve knob at

sor pump, "Start" to relieve pressure before starting the

air compressor. (See Operating Procedures

.on page 7.)

, ,,,,,i ,,,,,,, , ,q , ,,,i, ,, i ......................

Motor will not run Motor ovedoad protection switch Let motor cool off and the compressor will

has tripped, automatically re-starL

Fuse blown, circuit breaker

tripped. 1. Check fuse box fOr blown fuse and replace

as necessary. Reset circuit breaker. Do not

use a fuse or circuit breaker with higher rating

than that specified for your particular branch

circuit.

2. Check for proper fuse. You should be using

a Time Delay fuse.

3. Check for low voltage problem. See the

"NOTE" on page 7fOrdetails,

4. Check the extension cord. See page 6 for

extension cord information.

5. Disconnect the other electrical appliances

from circuit or operate the compressor on its

own branch circuiL

Extension cord is wrong length Check the extension cord, See page 6for

or gauge, extension cord information.

Loose electrical connections. Check wiring connection inside terminal box

areB.

High Discharge Pressure -

cannot be adjusted lower

Faulty motor. , ,,,, ,,

Adjustable pressure valve not

functioning.

Have checked at a local Sears service center,

,,,,,, H i ..........

1 WA, NING

RISK OF BURSTING. DO NOT OPERATE

THE COMPRESSOR IF THIS PROBLEM

EXISTS, ADJUSTABLE PRESSURE VALVE

MUST BE REPLACED.

NR COMPRESSOR DIAGRAM

[

KEY

NO.

PARTNUMBER

LA-G25

SSF-8129-ZN

LA-1780-1

CAC-4259

SSW-7428

SST-S_

STDSt0807

SSN-S3

STD6108f0

PARTS LIST

mESCRFTION KEY

NO.

Not used

Hot surfaea label

Locimut 1/,_-20 (2 used)

Not used

Warning label

Rear shroud assembly

Sears logo label -

not available

_(3 .sed)

Recess bumper (3 used)

Screw #8 AB x %LG

Rat washer (2 used)

Screw #8 ABx I LG

(=.ead)

PART NUMBER

SSW-_J67

SSS-lS

CAC-348-1

CAC-4252

CAC-4231

TIA-4378

LA-1787

SSF_131

CAC-3S2

1!-2102

LA-1786

LA-1789

DESCRIPTION

SWain relief

Switch

Terminal be0( cover

Cordmemb;y

Jumper wire

Adjustable pressure valve

Performance labal

Speednut(Sused)

Shroud - front

k_er

Maintenance label

Model No, label

Compressor eseeml_y-

Not available

Ce manuel convient aux modèles suivants

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