SEA Boxer 1000 Manuel utilisateur

MOTOR REDUCER 120V~ FOR SLIDING GATES

International registered trademark n. 2.777.971

REV 05 - 06/201767411165

SEA USA Inc.

10850 N.W. 21st unit 160 DORAL MIAMI

Florida (FL) 33172

Phone:++1-305.594.1151 Fax: ++1-305.594.7325

Toll Free: 800.689.4716

SATURN

1000 - 2000

1500 24V

1200 FAST 24V

500 SUPER FAST 24V

BOXER

1000 - 2000

International registered trademark n. 2.777.971

IMPORTANT SAFETY INFORMATION

GENERAL SAFETY PRECAUTIONS

The following precautions are an integral and essential part of the product and must be supplied to the user

Read them carefully as they contain important indications for the safe installation, use and maintenance.

1. These instruction must be kept and forwarded to all possible future users of the system.

2. This product must be used only for that which it has been expressly designed.

3. Any other use is to be considered improper and therefore dangerous.

4. The manufacturer cannot be held responsible for possible damage caused by improper,

erroneous or unreasonable use.

5. Avoid operating in the proximity of the hinges or moving mechanical parts.

6. Do not enter the path of the moving gate while in motion.

7. Do not obstruct the motion of the gate as this may cause a situation of danger.

8. Do not allow children to play or stay within the path of the moving gate.

9. Keep remote control or any other control devices out of the reach of children, in order to avoid possible

involuntary activation of the gate operator.

10. In case of break down or malfunctioning of the product, disconnect from the main power source.

Do not attempt to repair or intervene directly, contact only qualified personnel for repair.

11. Failure to comply with the above may create a situation of danger.

12. All cleaning, maintenance or repair work must be carried out by qualified personnel.

13. In order to guarantee that the system works efficiently and correctly it is important to have the manufacturer's

instructions on maintenance of the gate and operator carried out by qualified personnel.

14. In particular, regular checks are recommended in order to verify that the safety devices are operating correctly.

All installation, maintenance and repair work must be documented and made available to the user.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.

4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-

contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator

properly can increase the risk of injury or death.

5. Use the emergency release only when the gate is not moving

6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate

hardware.

7. The entrance is for vehicles only. Pedestrians must use separate entrance.

8. Every gate operator installation MUST have secondary protection devices agains entrapments, such as edge sensors

and photo beams more in particulary in places where the risk of entrapments is more likely to occur

9. SAVE THESE INSTRUCTIONS

PERIODICAL MAINTENANCE

CCCC

All the above described operations must be made exclusively by an authorized installer

Clean and grease parts in movement (wheels,

counter-connecting rod, release, etc.)

Check for corroded parts and replace if

necessary

Check if the screws and all mounting

hardwares are properly tighten

Annual

Check the conditions of wear and tear of the

devices in movement

Check the correct drain of the rainwater

Check the integrity of the connection cables

Annual

Inspect the track for any signs of cracking or

separation

Ensure that the gate moves freely

Annual

Check and confirm the proper operation of all

safety devices (photocells, edge sensors etc)

Check and confirm the operation of all

installed accessories

Check and confirm the operation of the

manual release

Annual

TURNING ON THE POWER

Check the battery conditions and be sure that

connections are free of corrosion

Verify the functionally of the battery backup,

or power failure option

BY MAIN POWER SOURCE TURNED OFF

Annual

TURNING OFF THE POWER

GENERAL SAFETY INFORMATION

An appliance shall be provided with an instruction manual. The instruction manual shall give instructions for the installation,

operation, and user maintenance of the appliance.

The installation instructions shall specify the need for a grounding-type receptacle for connection to the supply and shall stress the

importance of proper grounding.

The installation instructions shall inform the installer that permanent wiring is to be employed as required by local codes, and

instructions for conversion to permanent wiring shall be supplied.

Information shall be supplied with a gate operator for:

a) The required installation and adjustment of all devices and systems to effect the primary and secondary protection against

entrapment (where included with the operator).

b) The intended connections for all devices and systems to effect the primary and secondary protection against entrapment. The

information shall be supplied in the instruction manual, wiring diagrams, separate instructions, or the equivalent.

Vehicular gate operators (or systems)

A vehicular gate operator shall be provided with the information in the instruction manual that defines the different vehicular gate

operator Class categories and give examples of each usage. The manual shall also indicate the use for which the particular unit is

intended as defined in Glossary, Section 3. The installation instructions for vehicular gate operators shall include information on the

Types of gate for which the gate operator is intended.

A gate operator shall be provided with the specific instructions describing all user adjustments required for proper operation of the

gate. Detailed instructions shall be provided regarding user adjustment of any clutch or pressure relief adjustments provided. The

instructions shall also indicate the need for periodic checking and adjustment by a qualified technician of the control mechanism for

force, speed, and sensitivity.

Instructions for the installation, adjustment, and wiring of external controls and devices serving as required protection against

entrapment shall be provided with the operator when such controls are shipped with the operator.

Instructions regarding intended installation of the gate operator shall be supplied as part of the installation instructions or as a

separate document. The following instructions or the equivalent shall be supplied where applicable:

IMPORTANT INSTALLATION INSTRUCTIONS

a) Install the gate operator only when:

1) The operator is appropriate for the construction of the gate and the usage Class of the gate,

2) All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22

m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in

the gate, and in that portion of the adjacent fence that the gate covers in the open position,

3) All exposed pinch points are eliminated or guarded, and

4) Guarding is supplied for exposed rollers.

b) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access

opening. The partial access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not

come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

c) The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when

opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.

d) The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-

tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

e) The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving and AWAY

FROM THE GATE PATH PERIMETER.

f) Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user

is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls

shall have a security feature to prevent unauthorized use.

g) The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the

operator to start.

h) A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.

i) For gate operators utilizing a non-contact sensor:

1) See instructions on the placement of non-contact sensors for each Type of application,

2) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is

still moving, and

International registered trademark n. 2.777.971

3) One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the

perimeter reachable by a moving gate or barrier.

j) For a gate operator utilizing a contact sensor:

1) One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading

edge, trailing edge, and postmounted both inside and outside of a vehicular horizontal slide gate.

2) One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.

3) One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.

4) A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and

the gate operator is not subjected to mechanical damage.

5) A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment

protection functions shall be located where the transmission of the signals are not obstructed or impeded by building

structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended

end-use conditions.

6) One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the

bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or

more contact sensors shall be located on the bottom edge.

7) One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).

Revised 56.8.4 effective February 21, 2008

Instruction regarding intended operation of the gate operator shall be provided as part of the user instructions or as a separate

document. The following instructions or the equivalent shall be provided:

International registered trademark n. 2.777.971

NOTICE

As for misunderstandings that may arise refer to your area distributor or call our help desk. These instructions are part of the device

and must be kept in a well known place. The installer shall follow the provided instructions thoroughly. SEA products must only be

used to automate doors, gates and wings. Any initiative taken without SEA USA Inc. explicit authorization will preserve the

manufacturer from whatsoever responsibility. The installer shall provide warning notices on not assessable further risks. SEA USA

Inc. in its relentless aim to improve the products, is allowed to make whatsoever adjustment without giving notice. This doesn’t

oblige SEA to up-grade the past production. SEA USA Inc. can not be deemed responsible for any damage or accident caused by

product breaking, being damages or accidents due to a failure to comply with the instructions herein. The guarantee will be void and

the manufacturer responsibility will be nullified if SEA USA Inc. original spare parts are not being used. The electrical installation

shall be carried out by a professional technician who will release documentation as requested by the laws in force. Packaging

materials such as plastic bags, foam polystyrene, nails etc must be kept out of children’s reach as dangers may arise.

To respect the norms in force it is recommended to use the ENCODER SYSTEM together with the electronic control units

Changes to UL 325 ED. 6th for Gate Operators

Starting on Jan. 12, 2016, new UL 325 changes take effect, bringing a series of new mandates for the gate operator

industry. Here’s a quick guide to the key modifications.

Entrapment-Protection Devices. Gate operators are required to have a minimum of two independent means of

entrapment protection where the risk of entrapment or obstruction exists. A manufacturer can use two inherent-type

systems, two external-type systems, or an inherent and an external system to meet the requirement. However, the

same type of device cannot be used for both means of protection.

Monitoring Required. An external non-contact sensor or contact sensor may be used as a means of entrapment

protection. However, the sensor must be monitored once every cycle for (1) the correct connection to the operator and

(2) the correct operation of the sensor.

If the device is not present, not functioning, or is shorted, then the gate operator can only be operated by constant

pressure on the control device. Portable wireless controls will not function in this case.

Entrapment Risk Identification. As in the past, it’s up to the installer to examine the installation and determine where

a risk of entrapment or obstruction exists. Manufacturers are required to provide instructions for the placement of

external devices, but they give only examples of suggested entrapment protection in their installation manuals. If the

installer identifies a risk of entrapment or obstruction, at least two independent means of entrapment protection are

required.

Terminology Change. The terms “primary” and “secondary” have been removed in the description of entrapment

protection devices. This was done to emphasize that all entrapment protection devices are equally important.

The End of Type E. Type E (audible alarm) devices can no longer be used for entrapment protection. This change

was made because the Type E device is really a warning device, not an entrapment-protection device. Also, all gate

operator classes are now required to have an audio alarm that sounds when two successive obstructions are

encountered via a contact-type system.

Access Control Location for Emergency Use. An exception has been added in the manufacturer’s instructional

requirements for the location of controls that operate the gate.

The instructional requirements state that these controls must be at least 6' away from any moving part of the gate. In

the new exception, “Emergency access controls only accessible by authorized personnel (e.g., fire, police, EMS) may

be placed at any location in the line-of-sight of the gate.”

Barrier-Arm Operator Exception. An exception has changed for barrier-arm gate operators requiring entrapment

protection. The previous exception stated that a barrier-arm operator did not require entrapment protection if the arm

did not move toward a rigid object closer than 2'. The distance has been reduced to 16" so it more closely aligns with

the industry-defined entrapment protection provisions in ASTM F2200.

Gate Operator Class II and Class III Definitions. The definitions for installation classes for gate operators were

modified. Class II now includes commercial locations accessible to the general public. Class III was refined to specify

industrial locations not accessible to the general public. These changes, while seemingly minor, may affect which gate

operator is suitable for a particular installation location.

International registered trademark n. 2.777.971

UL 325 ED. 6th ENTRAPMENT PROTECTION REQUIREMENTS

This vehicular gate operator must be installed with at least two independent entrapment protection means

as specified in the table below.

HORIZONTAL SLIDE AND SWING GATE OPERATOR

GATE OPERATOR ENTRAPMENT PROTECTION TYPES

TYPE A

TYPE B1

TYPE B2

TYPE C

Inherent (built into the operator) entrapment

protection system

Non-contact sensors such as photoelectric sensors

Contact sensors such as edge sensors

Inherent force limiting, inherent adjustable clutch or

inherent pressure relief device

The same type of device shall

not be used for both entrapment

protection means. Use of a

single device to cover both the

opening and closing directions

is in accordance with the

requirement; however, a single

device is not required to cover

both directions. Tice installer is

required to install entrapment

protection devices in each

entrapment zone.

Fig. 1

Fig. 2

Fig. 3 Fig. 4

Fig. 5

Fig. 6

1/2”

1/4”

5”

Fig. 7

Install the warning signs, on both sides of the gate which

informs the pedestrians about the danger they run when

passing or resting in the environment of the gate (fig. 10).

Important:

For a higher security, SEA advices to install infrared

photocells.

2. PRECAUTIONS

Saturn and Boxer have been created for the automation of

gates used by vehicles only. Pay very much attention to

avoid the crossing of the gate path it is very dangerous for

pedestrians (fig. 8).

Make sure that no person not belonging to the company

somehow activates the automation or acts on it from the

outside (fig. 9).

GATE WARNINGS AND PRECAUTIONS

WARNING

Moving Gate Can Cause

Serious Injury Or Death

- KEEP CLEAR ! Gate may move at any time

without prior Warning.

- Do not let children operate the gate or play in

the gate area.

- This entrance is for vehicle only.

Pedestrians must use separate entrance

3. TYPE OF INSTALLATION

A front installation is the right and only possible installation,

it is highly recommended to install two security gate stops

on the two extremities of the rail to prevent the gate from

derailment (fig. 11).

Fig. 10

WARNING

Moving Gate Can Cause

Serious Injury Or Death

- KEEP CLEAR ! Gate may move at any time

without prior Warning.

- Do not let children operate the gate or play in

the gate area.

- This entrance is for vehicle only.

Pedestrians must use separate entrance

Fig. 11

Over-Travel Stop

Over-Travel

Stop

1. GATE ARRANGEMENT

The first thing to check is that the gate is in good running order as follows:

a) The gate is rigid and straight and runs smoothly throughout its travel.

b) That the inferior sliding guide-rail is perfectly straight and horizontal to avoid a derailment of the gate (fig. 1);

furthermore it must be free of irregularities and foreign bodies which could obstruct the normal run of the gate (fig. 2 - 3).

c) That the upper guides are not fixed (fig. 4) but furnished with rollers d) that the distance between the end of the gate

(in maximum opening position) and the eventual wall must be at least of 5 inches (fig. 7) which allow the sliding of the

gate without difficulties (fig. 5 and 6).

e) The lower support wheels have

sealed bearings or grease points.

f) The top guide must be

manufactured and installed so that

the gate is perfectly upright.

g) Physical gate stops must be

fitted to prevent the gate coming out

of its guides and track.

Fig. 8

Fig. 9

International registered trademark n. 2.777.971

SATURN 1200 FAST 24V

S.500 SUPER FAST

SATURN 500 SUPER FAST 24V

SATURN 1500 24V OILSATURN 1500 24V OIL

SATURN 2000SATURN 2000

BOXER 1000BOXER 1000

1 Adjustable foundation plate

2 Anchor bolts

3 Pinion protection

4 Adjusting screws cover

5 Pinion

6 Reducer release lever

7 Screw for mechanical

clutch adjustment

(where present)

8 Electronic unit

9 Oil filling up cap

10 Magnetic encoder

MAIN PARTS DENOMINATION

DIMENSIONS (inches)

12.59

13.58

8.46

FEATURES AND SPECIFICATIONS

BOXER 2000BOXER 2000

4409.24 lb

2204.62 lb

SATURN 1000

40%

25%

Use frequency

Gate maximum weight

Motor reducers

SAT.1000

55%

The SATURN and the BOXER are motor reducers

designed for the automation of sliding gates with grease

lubrication or in oil bath, depending on the versions. The

irreversibility of the motor reducers allows a perfect and

safe gate closing, and makes the installation of an elecric

lock unneccessary. In case of electric power cut, the lock

device placed on the front part of the motor reducer allows

the manual opening and closing. The operators are

equipped with an electronic clutch device and adjustable

mechanical clutch (if present), which provides an

adjustment of the thrust on the gate, furthermore the

electronic inversion system (optional) through encoder

makes out of the motor reducers a safe and reliable

operators allowing in a simple way to respect the laws in

force in the country where the product will be installed

TECHNICAL DATA

Power supply

Power

Absorbed current

Motor capacitor

Working frequency

Working Temperature

Thermoprotection

Weight

Anticrushing clutch

Protection degree

Pinion Z16 (Z20) speed

Maximum torque

Gate maximum weight

Gate maximum length

Mechanical clutch

Limit switch

120 V (±5%) 50/60 Hz

400W 500W

3,2 A 5,0 A

50 uf 70 uf

55%

-4°F +131°F

302°F

30.86 lb 33.06 lb

Electronic Electronic/Mechanical

IP55

31.16 (36.08) feet/min

55 Nm 70 Nm

2204.62 lb 4409.24 lb

32.80 feet

no yes

Inductive or mechanical

Boxer 1000 Boxer 2000

60%

3306.93 lb

SATURN - BOXER MOTOR REDUCERS USING GRAPHIC

Saturn 500

SUPER FAST

24V

Saturn

1000

Saturn

2000

Saturn 1500

OIL 24V

TECHNICAL

DATA

Power supply

Motor

Power

Absorbed current

Motor capacitor

Working frequency

Working Temperat.

Thermoprotection

Weight

Anticrushing clutch

Protection degree

Pinion Z16 (Z20)

Speed

Maximum torque

Gate max.weight

Gate max.length

Mechanical clutch

Limit switch

1102.31 lb

120V (±5%) 50/60 Hz

120V 24V

400W 500W 100W

3,2 A 5,0 A

50 uf 70 uf -

25% 40% 60%

-4°F +131°F

302°F -

28.66 lb 31.96 lb 31.52 lb

Electronic

Electr./Mech.

Electronic

IP55

31.16 (36.08)

feet/min

55 Nm 70 Nm 0 - 45 Nm 0 - 60 Nm 0 - 65 Nm

2204.62 lb

4409.24 lb

3306.93 lb

1102.31 lb

32.80 feet

No yes -

Inductive or mechanical

Saturn 1200

FAST 24V

(Z20) 78.6

feet/min

(Z16) 62.94

feet/min

(Z20) 49.20

feet/min

2645.54 lb

International registered trademark n. 2.777.971

Fig. 13

Z16

Z20

4.25 in

4.56 in

MINIMUN DIMENSION Q

4.2. Before concreting in the plate insert a flexible plastic

duct into the special hole of the plate. Ø 1.18 in. Minimum

4.3. Before concreting in the plate, make sure that it is

perfectly leveled and that the distance of 2,28-2,63 in. as

shown in Fig. 13 is respected.

4. FOUNDATION PLATE ANCHORAGE

To install the foundation plate it is necessary to:

4.1. Prepare a concret basement with the dimensions

shown in Fig. 12 where the foundation plate and the

anchor bolts will be concreted.

NOTE: It is recommended, gate structure permitting, to lift

the foundation plate about 1.96 in. from the ground, in

order to avoid eventual water stagnation.

1.69-2.28

6. FITTING OF THE MOTOR REDUCER

6.1. Insert the 4 grains into the special holes, so that it is

possible to adjust the motor reducer height on the plate

(Fig. 15).

At the end of installation check if the 4 crub screws are

well gripped on the foundation plate.

6.2. Fix the motor reducer to the foundation plate with the 2

included nuts, adjusting the side position (Fig. 16) so to

respect the shown quota in (Fig. 13).

6.3. Remove the closing loading oil cap (red) and

substitute it with that supplied apart provided with the

airhole (black).

Fig. 16

5.90

16.53

9.84

Plinto

Fig. 12

2.28-2.63

2.55

Max 0.19 in.

5. CABLES PASSAGE ARRANGEMENT

Saturn and Boxer are provided with two different holes for

electric cables passage.

It’s very important to make the high - tension (120V~)

cables pass through one hole and the low - tension cables

(24V ) through the other one (Fig. 14)

MECHANICAL INSTALLATION

Fig. 14

Hole 1

Hole 2

Fig. 15

International registered trademark n. 2.777.971

Fig. 21

0.059 in.

7.4. Make sure that all the gear rack elements are

perfectly aligned and placed correctly (teeth in phase). It’s

suggested to place two aligned elements infront of a third

one as shown in Fig.20;

7.5. Repeat the above described operation for all the

remaining gear rack elements which have to be installed;

7.6. To avoid that the door weights down on the pinion

(Fig.21) lift up the whole rack about 0.059 in.

Warning: Keep a gap of about 0,019 in. between pinion

tooth and gear rack tooth;

7.7. Make sure that the gear rack works at the center of

the pinion along all rack elements, if necessary, adjust the

distance pieces length.

Fig. 18

ABC

Fig. 17 Fig. 20

Fig. 19

8. LIMIT SWITCH ADJUSTMENT

8.1. In order to install and adjust the limit switch in opening,

follow the below mentioned instructions (Fig. 22):

- Take the gate to complete opening,

- Place the small plate on the gear rack so that the limit

switch is (small lever in case of mechanical limit switch

(Fig. 23); small pointers placed on the upper part in case of

inductive limit switch (Fig. 24)) in corrispondence of pointX

which is placed 1.96 in. from the folded side of the small

plate (fig. 25) and fix it with the delivered screws (Fig. 26 -

Fig.27).

8.2. In order to install and adjust the limit switch in closing,

follow the below mentioned instructions (Fig. 22):

- Take the gate to complete closing

- Place the small plate on the gear rack so that the limit

switch is in corrispondence of pointX which is placed 1.96

in. from the folded side of the small plate (fig. 25) and fix it

with the delivered screws (Fig. 26 - Fig.27).

Fig. 22

Limit switch in closing

Limit switch in opening

7. GEAR RACK MOUNTING

7.1. Release the motor and open the leaf completely;

7.2. Fix on each gear rack element the support pawls with

the appropriate lock screws, make sure to put them in the

upper part of the hole (Fig. 17) ;

7.3. Lean the gear rack element on the toothed pinion of

the motor in parallel to the ground slideway of the gate, as

shown in Fig. 18 and electrically weld the central pawl B to

the gate structure (Fig. 19).

Manually move the gate until pawl C is placed

corresponding to the pinion and fix it through electric

welding. Repeat the same procedure for pawl A after

having placed it corresponding to the pinion;

International registered trademark n. 2.777.971

Fig. 24

Adjusting the trimmer for braking, placed on the electronic

control unit, it is possible to make the gate stop on the

desired position.

Inductive limit switch

Fig. 26

1.96 in.

Fig. 25

Position in which must be the spring (mechanical limit

switch) or the pointer (inductive limit switch)

Mechanical limit switch

Fig. 23 Fig. 27

9. MAGNETIC LIMIT SWITCH

Fig.28

Fig.29

Fig.30

Steel rack

Plastic rack

International registered trademark n. 2.777.971

Ce manuel convient aux modèles suivants

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