Scotchman PRESSPRO 110 Manuel utilisateur
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manual for the
SCOTCHMAN
PRESSPRO 110
HYDRAULIC PRESS
www.scotchman.com
PRINTED DECEMBER 2022
PRESSPRO 110
HYDRAULIC
PRESS
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com
S/N 2000 and higher
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PRESSPRO 110
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com
TABLE OF CONTENTS
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com
Page 3
SECTION DESCRIPTION PAGE #
1.0 INTRODUCTION
1.2
Warranty
Standard Features
2.0
3.0
4.0
3.2
3.3
3.4
INSTALLATION AND SET UP
Machine Moving Procedures
Pallet Jack
Forklift
Securing The PressPro 110
Mounting Brackets For Hydraulic Unit
Installation Of The Hydraulic Unit
Connecting Hydraulic Hoses
Electrical Requirements
Electrical Schematic
MACHINE CONTROLS
On/Off Switch
Emergency Stop Button
Pressure Control Valve
Oil Filler Plug
Speed Setting Valve
MACHINE START UP AND OPERATION
First Start Up
Positioning The Press Cylinder
Positioning The Table
OPERATING THE PRESSPRO 110
V-Block Set
PRESSPRO 110 MAINTENANCE
Changing The Hydraulic Oil
PRESSPRO HYDRAULIC SCHEMATIC
3.5
3.6
3.7
3.8
3.9
5.0
3.11
6.0
4.2
4.3
4.4
4.5
5.1
5.3
5.2
7.0
6.1
7.1
3.1
6.2 Working At Or Near Maximum Capacity
1.1
SAFETY PRECAUTIONS
3.10
4.1
8.0
PRESSPRO 110 PARTS LIST
9.0
9.1 Piston Parts
Cylinder Parts9.2
9.3 PressPro 110 Parts Diagram
Direction Control Valve
Hand Pump
4.6
4.7
4
5
14
13
11
22
21
19
18
17
16
15
26
25
23
22
33
32
31
30
29
27
4
5
7
7
23
23
25
30
34
34
35
36
24
24
10
10
Physical Dimensions & Technical Data
Hydraulic Reservoir
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1.0 INTRODUCTION
Our 110 ton hydraulic press is equipped with a movable cylinder (left-right) and an in-height adjustable
working table. Equipped with pressure regulation, 2 speeds, joystick and a hand pump for precision
pressing.
Smooth & precise, heavy-duty and versatile; This hydraulic press is industrial-grade and ideal for
assembly, straightening, fabrication, quality control, maintenance, product testing, bending, & forming.
The open side frame design allows for material to pass through and provides flexibility to work on the
longest work pieces. Built for the big jobs as well as the small ones; the adjustable H-frame bed height
offers increased versatility with its ability to raise and lower the table for the best working distance
possible
Meets CE Standards and comes with our 3-year warranty.
1.1 WARRANTY
Scotchman Industries Inc. will, within three years of date of purchase, replace F.O.B. the factory or
refund the purchase price for any goods which are defective in materials or workmanship, provided that
the buyer returns the warranty registration card within thirty days of the purchase date and, at the
seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the
buyer’s sole and exclusive remedy for defective goods.
Hydraulic and electrical components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or
modified in any way or subjected to abusive and abnormal use, inadequate maintenance and lubrication
or subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to purchaser or any other person for loss or damage directly or indirectly
arising from the use of the goods or from any other cause.
No officer, employee or agent of the seller is authorized to make any oral representations or warranty of
fitness or to waive any of the foregoing terms of sale and none shall be binding on the seller.
Any electrical changes made to the standard machine due to local electrical code variations must be paid
by purchaser.
As we constantly strive to improve our products, we reserve the right to make changes without
notification.
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 www.scotchman.com
Page 5
2.0 SAFETY PRECAUTIONS
1.2 STANDARD FEATURES
• Heavy duty all-steel construction
• Industrial grade hydraulic system
• Ram moves laterally for added versatility
• 3 Ram speeds
• Joystick operation with hand pump option
• Removable ram cap to accept a variety of tooling
• Adjustable H-frame bed/table height offers increased versatility
• Open side-frame design allows for material to pass through
• Hydraulic-assist for table height adjustment to maximize operator safety
• Set of V-blocks to simplify your pressing jobs
• Pressure gauge to monitor force
• Meets CE standards
• Three year warranty
1. The operator of this machine must be qualified and well trained in the operation of the machine.
The operator must be aware of the capacities of the machine and its proper use. This manual is
not intended to teach untrained personnel how to operate machinery.
2. All of the guards, adjustable restrictors and awareness barriers must be installed on the machine
and kept in good working order. Promptly replace worn or damaged parts with authorized parts.
3. Never place any part of your body into or under any of the machine’s moving parts.
4. Wear the appropriate personal protective equipment. Safety glasses are required at all times,
whether operating, setting up or observing this machine in operation. Since heavy pieces of metal
with sharp edges can be processed on this machine, the operator should also wear steel-toed shoes
and leather gloves.
5. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels
and replace worn or damaged labels promptly.
Page 6
6. Always disconnect and lock out the power when performing maintenance work or repairs. Follow
the procedures outlined in the operator’s manual.
7. Practice good housekeeping. Keep the area around the machine clear and well lit. Do not
obstruct the operator’s position by placing anything around the machine that would impede
the operator’s access to the machine.
8. Never modify this machine in any way without the written permission of the manufacturer.
9. Never leave this machine running unattended.
10. Do not use press when temperature is below 42℉ (+5C) or above 122℉ (+50C)
11. Set up a program of routine inspections and maintenance for this machine. Make all repairs
and adjustments in accordance with the manufacturer’s instructions.
• NEVER TURN OFF THE MACHINE WHEN PRESSING FORCE IS BEING APPLIED
TO THE WORK PIECE.
• UNEXPECTED FORCE EXPANSION WHEN RESTARTING CAN DAMAGE THE
MACHINE OR INJURE THE OPERATOR.
• THEREFORE ALWAYS RELEASE THE FORCE FROM THE OBJECT, MOVE THE
PISTON UPWARDS AND THEN SAFELY TURN OFF THE PRESS.
WARNING: ALWAYS RELEASE JOYSTICK BEFORE TURNING OFF THE PRESS AND
JOYSTICK MUST BE IN MIDDLE POSITION WHEN STARTING THE PRESS.
► NOTE: ANY WELDING OPERATIONS ON THE PRESS TABLE ARE PROHIBITED.
THIS CAN DAMAGE THE MACHINE!!
► NOTE: THE MACHINE MUST BE BOLTED TO THE FLOOR - SEE SECTION 3.5
• NEVER USE A MACHINE UNLESS IT'S BOLTED TO THE FLOOR.
• IT CAN TIP OVER IF HEAVY PARTS ARE LOADED ON THE TABLE.
• THIS CAN CAUSE SEVERE INJURY OR DEATH!!
• USE THE PRESS IN THE VERTICAL POSITION ONLY.
► NOTE: MAXIMUM PRESSING FORCE CAN BE EXERTED FOR A SHORT TIME ONLY.
DO NOT USE MAXIMUM FORCE WHEN THE PISTON IS EXTENDED FURTHER
THAN 3/4 OF ITS LENGTH. THIS CAN DAMAGE THE PISTON - SEE SECTION 6.2
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3.0 INSTALLATION AND SET UP
CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES.
PLEASE READ THOROUGHLY BEFORE OPERATING THIS MACHINE.
3.1 PHYSICAL DIMENSIONS & TECHNICAL DATA
The following pages show the PressPro 110 physical dimensions, capacities, moving procedures, how to
secure the press in it's final location, mounting the hydraulic unit and hoses, how to fill the hydraulic
system, the electrical requirements and connections, and initial start up procedure. Following these
instructions ensure the press is set up properly and will help to ensure the safe operation and long life of
your new Scotchman PressPro 110 press.
UPON DELIVERY, DO NOT SIGN FOR ANY MACHINE UNTIL YOU HAVE REMOVED THE
PLASTIC AND INSPECTED EVERYTHING FOR DAMAGE!
• It is the customer’s responsibility to inspect the arriving machine.
• Make sure to note any damages on the delivery ticket and then immediately contact Scotchman
Inds. about the damage so we can assist you. Our toll free number is 1-800-843-884.
• If the driver will not wait for you to inspect the shipment, simply mark the shipment as
“damaged” before signing.
• It is unlikely that we can recoup any costs from damages not noted on the delivery ticket.
The press is delivered in the following condition:
• Table is in lowest position.
• Hydraulic unit mounted on the inside of the frame.
• Lifting chain packed in a separate box.
• Cylinder fixed in the middle of the press.
• Hydraulic unit without oil.
FIGURE 1
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M
L
PLACE V-BLOCKS
OR TABLE HERE
PRESSPRO
110 TON
H
I
A
E
C
J
D
B
F
CROSS BEAM ASSY.
TOP POSITION
CROSS BEAM ASSY.
BOTTOM POSITION
G
O
N
K
A
B
C
D
E
F
G
H
J
K
MM
I
UNITS INCHES
L
M
MM
UNITS INCHES
N
O
84-3/4 2153
54-1/4 1378
30 762
43-1/4 1099
12-1/8 308
66-1/2 1689
1375-3/8
8-11/16 221
21-1/2 546
32-3/4 832
4-3/4 121
16-5/16 414
36414-5/16
34313-1/2
121948
PRESSPRO 110 SPECIFICATIONS
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CAUTION: MAXIMUM PRESSING FORCE CAN BE EXERTED FOR A SHORT TIME ONLY.
DO NOT USE MAXIMUM FORCE WHEN THE PISTON IS EXTENDED FURTHER
THAN 3/4 OF ITS LENGTH. THIS CAN DAMAGE THE PISTON.
► NOTE: THE GIVEN PARAMETERS OF THE PISTON MOVEMENTS ARE MAXIMUM
VALUES AND CAN BE UP TO 25% LOWER.
PARAMETERS ARE VALID WITH MINIMUM OIL TEMPERATURE OF 86°F (30°C).
Press Force
Maximum Pressure
Cylinder Stroke
Oil Flow (Approaching)
Total Oil Capacity
(Tank and Cylinder Capacity)
Oil Type (See Pg. 13)
Press Speed
Return Speed
Weight
Diameter Cylinder
Diameter Piston Rod
Diameter Piston Head
US tons
psi
in.
gal/min
gallons
in/sec
pounds
in.
in.
in.
in/sec
in/sec
gal/min
Approach Speed
Oil Flow (Press)
kN
-
110 981
3750 260
15 380
415.4
1.4 5.3
12.2 46
HL46
.265 6.74
.091 2.32
8.66 220
3.54 90
4.72 120
3000 1361
bar
mm
ltr/min
liters
mm/sec
Kg
ltr/min
-HL46
mm/sec
mm
mm/sec
.319 8.09
mm
mm
PRESSPRO 110 CAPACITIES
Motor
Voltage
Frequency
Revolutions Per Minute (60Hz)
Insulation Protection
Insulation Classification
hp
V
Hz
IP
230 3ph or 460 3ph All Models
60
1680
55
F
rpm
kW
Full Load Amps FLA 230V - 10A 460V - 5A
IC
2.6
PRESSPRO 110 VOLTAGE SPECIFICATIONS
3.5
Table des matières
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