Scotchman AL100U-01 Manuel utilisateur
www.scotchman.com
MODELS
AL100U-01
AL100U-02
PIPE NOTCHER
GRINDER
VERSION 1 - JULY 2019
SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-605-859-2542
PAGE 2
MODEL - AL100U-01
AL100U-01 (2) Hand Lever Feed Handles
PAGE 3
MODEL - AL100U-02
AL100U-02 (2) Handwheels & Feed Handle
NOTE: The larger hand wheel and it's spindle must be removed to use the handle.
PAGE 4
TUBE & PIPE GRINDER NOTCHERS
Create a perfect notch in seconds using
Scotchman's line of tube and pipe notching
equipment. These notchers are ideal for steel
and stainless steel (consult factory) tube and
pipe construction, hand railings, gates and
fences, race car frames and roll cages, marine
arches, railing, furniture frames, and stainless
plumbing for restaurant or dairy.
Scotchman's notching equipment requires no
costly dies, hole saws, grinding wheels or torch
flame cutting.
Thank You for your purchase of Scotchman
products - We appreciate your business!!
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
TABLE OF CONTENTS
1.0 INTRODUCTION 7
2.0 SAFETY PRECAUTIONS 7
3.0 MACHINE DECALS 9
4.0 INSTALLATION AND SET UP
10
MACHINE START-UP5.0
23
29
NOTCHING CAPACITIES
4.2
7.0
6.0
23
MACHINE OPERATIONS
4.1
SECTION DESCRIPTION PAGE #
11
2.1 Warranty 8
13
Warning Symbols
Assembling Machine & Moving
11
4.3
4.4
16
4.5 Wiring Diagrams
15
18
15
5.1 Machine Controls & Adjustments
23
23
6.2 Drive for the Grinding Belt
24
6.3 Securing a Tubing Section
25
6.4 Angle Adjustment
26
6.1 Starting and Stopping Belt
23
6.5 Depth Stop
26
6.6 Length Stop
28
7.1 Angled Notching Capacity
19
Physical Dimensions
3.1
Electrical Requirements
Machine Identification
6.7 Notching the Tubing
6.8 Deburring
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
PAGE 5
(Contactors, Overloads & Motors)
PAGE 6
30
8.3 Setting Belt Tension 34
8.1 Belt Tension 31
8.2 Changing The Roller 32
CHANGING ROLLERS AND BELT8.0
9.3 Roller Support Installation 39
8.5 Adjustment Of Grinding Roller 36
8.4 Setting The Belt Tracking 35
37
37
9.2 Roller Support Kit Location 38
9.4 Roller Support Kit Start Up 41
9.5 Roller Holder 41
AVAILABLE OPTIONS9.0
9.1 Roller Support Kit
AVAILABLE ROLLERS10.0 43
AVAILABLE GRINDING BELTS11.0 43
AL100U-01 & COMMON PARTS LIST12.0 44
AL100U-02 PARTS LIST 13.0 47
SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-605-859-2542
OPTIONAL BACK GAUGE 49
OPTION
1.0 INTRODUCTION
Tube & Pipe Notch Grinders
Scotchman Tube & Pipe Grinder/Notchers are strong, accurate machines that operate at high speeds.
Stainless-steel sections and pipes can be machined problem free, at high speed without grinding burrs
or heat discoloration. The grinding rollers can be changed without tools in just seconds, saving time
and money! The grinding belt can also be changed easily from one side of the machine. Once the
sections and pipes have been ground, they can be deburred using the handy deburring table on top of
the machine.
Scotchman machines with lever operation are suitable for left and right-handed operators. The pipe
grinder/notchers offer trouble-free, accurate, quick and efficient machining of tubes and pipes for
many years; and are backed by a 3-year warranty.
FEATURES:
Fast, strong and accurate
Ideally suited for grinding stainless quickly
Fitted with grinding rollers that can be changed in seconds
Equipped with a handy deburring table
Suitable for both left & right-handed operation
Grinds tube and pipe at every angle between 30 degrees and 90 degrees
3-Year Warranty
OPTIONAL BACK GAUGE - SEE PAGE 49
2.0 SAFETY PRECAUTIONS
1. The operators of this machine must be qualified and well trained in the operation of the machine.
The operators must be aware of the capacities of the machine and the proper use of the holding
device and the guards provided with the machine. This manual is not intended to teach untrained
personnel how to operate machinery.
2. All of the guards, and awareness barriers must be installed on the machine and kept in good
working order. Promptly replace worn or damaged parts with the correct authorized parts.
3. Never place any part of your body into any of the machine’s moving parts or hold devices.
4. Wear the appropriate personal protective equipment. This machine grinds metal and creates
abrasive and metallic particles so Safety Glasses are required at all times!! Whether operating,
setting up or observing this machine in operation, Safety Glasses are a requirement.
5. Since pieces of metal with sharp edges are processed on this machine, the operator should also
wear steel-toed shoes and leather gloves.
6. Strictly comply with all warning labels and decals on the machine. Never remove any of the labels
and replace worn or damaged labels promptly.
7. Always disconnect and lock out the power when performing maintenance work or repairs on this
machine.
8. Replace sanding belt when needed. Never operate this machine with a sanding belt that is worn out.
The excessive pressure required to notch a tube with a worn out sanding belt can damage roller and
cut the sanding belt.
PAGE 7
8. Practice good housekeeping. Keep the area around the machine clear and well lit. Do not obstruct
the operator’s position by placing anything around the machine that would impede the operator’s
access to the machine.
9. Never modify this machine in any way without the written permission of the manufacturer.
10. Never leave this machine running unattended.
11. Never operate any of the work stations from a sitting or kneeling position.
12. Always be aware of what others around you are doing at all times.
13. Set up a program of routine inspections and maintenance for this machine. Make all repairs and
adjustments in accordance with the manufacturer’s instructions.
2.1 WARRANTY
Scotchman Industries, Inc. will, within three (3) years of the date of purchase, replace F.O.B. the factory
or refund the purchase price for any goods which are defective in materials or workmanship, provided
the buyer returns the warranty registration card within thirty (30) days of the purchase date and, at the
seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the
buyer’s sole and exclusive remedy for defective goods.
Hydraulic and electrical components are subject to their respective manufacturer’s warranties.
This warranty does not apply to machines and/or components which have been altered, changed or
modified in any way or subjected to abuse and abnormal use, inadequate maintenance and lubrication
or subjected to use beyond the seller’s recommended capacities and specifications.
In no event shall the seller be liable for labor cost expended on such goods or consequential damages.
The seller shall not be liable to the purchaser or any other person for loss or damage directly or
indirectly arising from the use of the goods or from any other cause. No officer, employee or agent of the
seller is authorized to make any oral representations or warranty of fitness or to waive any of the
foregoing terms of sale and none shall be binding on the seller.
Any electrical changes made to the standard machine due to local electrical code variation must be paid
by purchaser. As we constantly strive to improve our products, we reserve the right to make changes
without notification.
PAGE 8
ALMIby
PAGE 9
MODEL - AL100U-02 Shown
FIGURE 1
1
Qty Part # Description
1 A050.00024 Safety Sticker 8.5 x 8cm
2 1 A050.00025 Sticker Door 13 x 5cm
3 1 N/A Belt Size Decal
4 1 N/A CE Sticker
Item
3.0 MACHINE DECALS
2
3
RED GREEN
ALMI Motor
Type AL 100U-02 Volt 230
Hz. 60
l/min 3420
Weight 2102011
Sr.No.
KEEP LID CLAP CLOSED
WHILE BELT IS IN MOTION
FAILURE TO COMPLY
COULD RESULT
IN SERIOUS
BODILY
INJURY
CAUTION
WHEN OPERATING
THIS MACHINE
ALWAYS WEAR
EYE PROTECTION
READ OWNERS
MANUAL
ALWAYS WEAR
EAR PROTECTION
ALMI
KEEP LID CLAP CLOSED
WHILE BELT IS IN MOTION
FAILURE TO COMPLY
COULD RESULT
IN SERIOUS
BODILY
INJURY
R929 < Ø30mm < RX66
Ø30mm
ALMI Motor
Type AL 100U-02 Volt 230
Hz. 60
l/min 3420
Weight 2102011
Sr.No.
RED GREEN
ALMI Motor
Type AL 100U-02 Volt 230
Hz. 60
l/min 3420
Weight 2102011
Sr.No.
KEEP LID CLAP CLOSED
WHILE BELT IS IN MOTION
FAILURE TO COMPLY
COULD RESULT
IN SERIOUS
BODILY
INJURY
R929 < Ø30mm < RX66
Ø30mm
1
4
PAGE 10
3.1 WARNING SYMBOLS
PICTOGRAM 1:
READ OWNERS MANUAL FIRST!!
PICTOGRAM 2:
USE OF EYE PROTECTION REQUIRED!!
PICTOGRAM 3:
USE OF HEARING PROTECTION REQUIRED!!
PICTOGRAM 4:
KEEP LID CLAP CLOSED
WHILE BELT IS IN MOTION!!
BEFORE OPERATING THIS MACHINE
Strictly comply with all warning labels and decals on the machine. Never
remove any of the labels and replace worn or damaged labels promptly!!
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1
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