Schwinn Evolution Assembly Manuel utilisateur

NS-75

Evolution / Evolution-SR

ASSEMBLY INSTRUCTIONS

Ref. # Description Qty.

1. Frame 1

25. Handle Bar 1

27. Seat Slider Assembly with Saddle 1

AFront Stabilizer Bar with Wheels and Feet 1

BRear Stabilizer Bar with Feet 1

Small Parts Box 1

67 Water Bottle Cage 2

Small Part Box Contents

42. Pedals with Toe Clips & Straps (Left & Right) 1 Pair

44. Pop Pin Assembly for Head Tube 1

39. 13mm Hex Bolt 4

50. Flat Washer 8

51. 13mm Lock Nut 4

Tools Supplied

Stamped Steel 13/14/15/17mm Combination Wrench 1

5mm Hex Wrench 1

3mm Hex Wrench 1

Prior to assembly of the product, remove all components from the packaging and check them

against the packaged components list supplied above. Once you are certain that all the necessary

parts have been supplied, begin with the first assembly step.

Tools Needed

5mm Hex Wrench

3mm Hex Wrench

Adjustable wrench (not included)

SCHWINN EVOLUTION - PACKAGE COMPONENTS LIST

step

Evolution / Evolution-SR

17/15 13/14

Stamped Steel

Combination wrench

NS-75

Ref. # Description Qty

1Frame 1

AFront Stabilizer Bar with Wheels and Feet 1

BRear Stabilizer Bar with Feet 1

39 13mm Hex Bolt 4

50 Flat Washer 8

51 13mm Lock Nut 4

Tools Required

Stamped Steel Combination Wrench 1

Adjustable wrench or 13mm Socket (not supplied) 1

5mm Hex Tool 1

A. Position the Front Stabilizer Bar (A) under the frame bracket as shown in the illustration.

B. Make sure the adjustable feet are on the bottom and the transport wheels are facing up and

toward the front of the bike.

CAUTION:

IT IS VERY IMPORTANT TO APPLY GREASE TO THE 13mm HEX BOLT (39) PRIOR TO

MOUNTING THE 13mm LOCKNUT (51) THIS WILL ENSURE THAT YOU CAN REMOVE

THE NUT AT A LATER DATE.

C. Attach Front Stabilizer Bar (A) to Frame (1) using two hex bolts (39), four washers (50), and two

lock nuts (51). Tighten hardware firmly but do not over tighten as deformation of the stabilizer

tube may occur

D. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.

E. Position the Rear Stabilizer Bar (B) under the frame bracket as shown in the illustration.

F. Make sure the adjustable feet are on the bottom.

G. Attach Rear Stabilizer Bar (B) to Frame (1) using two hex bolts 39), four washers (50), and two

lock nuts (51). Tighten hardware firmly but do not over tighten as deformation of the stabilizer

tube may occur

H. At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer.

MATERIALS & TOOLS

step

Evolution / Evolution-SR

Front Rear

Ref. # Description Qty

1Frame 1

44 Pop Pin Assembly for Head Tube 1

25 Handle Bar 1

44, 27, 45 Seat Slider Assembly (Pre-Assembled) 1

26 Seat Post 1

67 Bottle Cage 2

Tools Required

Adjustable wrench (not supplied) 1

A. Remove the Pop Pin Assembly (44) from the small parts bag and add some grease to the threads

of the large 21mm nut that will screw into the head tube boss on the bike.

B. Thread the Pop Pin Assembly into the head tube boss using a large adjustable wrench,

tighten firmly.

C. Using your hand grab the T-handle of the Pop Pin, turn it counter-clockwise to make sure it is free

of the securing threads and can be pulled freely.

D. Insert the Handle Bar (25) into the head tube of the bike while pulling the Pop Pin back. Insert the

Handle Bar to the desired height and release the Pop Pin. Make sure the Pop Pin settles into one

of the securing holes in the Handle Bar tube. Turn the Pop Pin clockwise threading it into the Pop

Pin Assembly and hand tighten. This will secure the Handlebar at the desired height.

E. Using your hand, grab the T-handle of the Pop Pin attached to the seat tube, turn it counter-

clockwise to make sure it is free of the securing threads and can be pulled freely.

F. Insert the Seat Post (26) into the seat tube while pulling the Pop Pin back. Insert the Seat Post

to the desired height and release the Pop Pin. Make sure the Pop Pin settles into one of the

securing holes in the Seat Post tube. Turn the Pop Pin clockwise threading it into the Pop Pin

Assembly and hand tighten. This will secure the Seat Post at the desired height.

G. The Seat Slider Assembly (44,27,45) has been pre-assembled at the factory. Insert the front

(saddle nose side) of the Seat Slider Assembly into the back of the seat post slider tube (hori-

zontal tube at the top). There is a small spring pin at the rear of the slider tube on the Seat

Post that must be depressed to allow the Seat Slider Assembly to fully attach to the Seat Post.

This can be can be accomplished by laying the Seat Slider Assembly on the spring pin, push

down on the entire Seat Slider Assembly so that the spring pin is depressed. While pulling

down on the Pop Pin push the Seat Slider Assembly onto the seat post slider tube. When the

Seat Slider has moved far enough forward the spring pin will pop out of the back. This

secured the Seat Slider to the seat post tube and prevents it from inadvertently separating from

the seat post slider tube.

H. Using a 3mm Hex Wrench, remove the screws pre-assembled to the fork legs of the bike.

Position the bottle cage (67) on the side of the bike and tighten the screws securely to the fork leg.

MATERIALS & TOOLS

step

Evolution / Evolution-SR

NS-75

MATERIALS & TOOLS / INITIAL SETUP ADJUSTMENTS

step

Ref. # Description Qty

1Frame 1

42 Pedals with Toe Clips & Straps (Left & Right) 1 Pair

Tools Required

Stamped Steel Combination Wrench 1

A. Remove pedals (42) from the small parts box and look at the ends of

the pedal threads. You will notice that each pedal is market with an "R"

or an "L" on the very end of the spindle past the threads. This mark

indicates which side of the bike the pedal is intended to mount. This is

important since the thread directions are different for each pedal.

B. Locate the pedal that has the "R" on the spindle. This pedal is for the right side crank arm of the

bike (chain guard side) and is right hand threaded (turn clockwise to tighten). It is a good idea to

apply grease to the threads before attaching them to the crank, this will assure that they can be

removed in the future. Using the supplied Combination Wrench thread the right pedal on to the

crank arm, tighten firmly.

C. Locate the pedal that has the "L" on the spindle. Follow the directions in step B. however, you will

need to turn the spindle left (counter-clockwise) to tighten as the "L" spindle is reverse threaded.

Prior to first using the Schwinn Evolution bike it is a good idea to

follow these initial set up steps.

A. Move bike into its final location. Confirm that all four feet are firmly in contact with the floor and that

the bike is stable. If any of the feet are not making full contact it is recommended that you adjust

them by turning the entire foot assembly counter-clockwise which will extend it further from the sta-

bilizer bar. Once the foot is in full contact and the bike is stable, thread the jam nut clockwise until

it comes into contact with the stabilizer at the point the foot assembly threads in. Tighten the jam

nut snug using an adjustable wrench. This will secure the foot at the desired height.

B. With the resistance adjustment knob turned fully in the counter-clockwise position (no brake con-

tact with flywheel) it is recommended that you soak the brake pads with Schwinn Fit-Tech Lube.

This will extend the life of the brake pads and assure a smooth resistance interface with the fly-

wheel.

C. Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob

clockwise to tighten the brake pads against the flywheel surface. Do this until the brake pads are firm-

ly clamped against the flywheel. This will set the brake parts and give the springs some initial com-

pression. This process will also assure that the Fit-Tech Lube penetrates the entire brake pad surface.

D. Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket. If the

angle of the saddle or the fore/aft position of the saddle needs to be adjusted, use the Combination

Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket. This will allow you

to adjust the tilt angle and fore/aft position of the saddle. Once in the correct position, tighten both

14mm nuts on the saddle mounting bracket with the Combination Wrench.

That's it! Initial set up is complete and you can now enjoy all these

features and quality of you new Scwhinn Evolution Bike!

Evolution / Evolution-SR

EVOLUTION ASSEMBLY DRAWING AND REPLACEMENT PARTS

Tech

Info

51 50 52

50 13

14 11 14

46 21

EVOLUTION

Dwg# Description Part #

1FRAME 84985

2CHAINGUARD (INNER) 84986

3CHAINGUARD (OUTER) 84982

4SHROUD (RIGHT) 80011

5SHROUD (LEFT) 80010

6RUBBER RING FOR OUTER CHAINGUARD 80003

7STAINLESS STEEL AXLE NUT 3/8X26TX11T 95149

8CHAIN ADJUST BRACKET (LEFT) 84987

9SLEEVE FOR FRAME 80001

10 STAINLESS CHAIN TEN. BOLT M6X1.0X60L 84988

11 BOTTLE HOLDER 80012

12 CHAIN ADJUST BRACKET (RIGHT) 84989

13 RUBBER FRAME GUARD 80014

14 STAINLESS SELF-TAPPING SCREW M5X12L 80040

16 PROTECTIVE PLASTIC STICKER (B) 80041

17 PROTECTIVE PLASTIC STICKER (A) 80042

18 MACHINE SCREW M5X.08X12L SS 84957

19 EMERGENCY BRAKE LEVER 80009

20 B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990

21 STAINLESS WASHER 16 X 6.5 X1 95431

22 RIGHT CRANK W/SPOCKET, ISIS M12 80034

23 LEFT CRANK ARM , ISIS 80035

24 STAINLESS HEX HEAD BOLT M6X1.0X12L 95432

25 HANDLEBAR BLACK TEXTURED 84991

26 SEAT POST, STAINLESS 84992

27 SEAT ADJUSTMENT BRACKET 84993

28 SLEEVE FOR SEAT SLIDER 80002

29 SEAT RETAINING PIN 80006

30 RETAINING PIN COVER 80013

31 RESISTANCE ASSEMBLY 80008

32 TENSION ADJUSTING KNOB 80017

33 TENSION KNOB RING 80005

34 ROD CARRIER 80007

35 NUT FOR RES. ASSM. M6X1.0 SS 95456

36 PLASTIC BALL RING 80004

37 REAR STABILIZER 84984

38 HEX NUT FOR LEVELING FEET 3/8 80016

39 STAINLESS HEX HEAD BOLT M8X1.25X50L 80030

40 FRONT STABILIZER 84983

41 BOLT TRANSPORT WHL M8X1.25X45L SS 92218

42 PEDALS 9/16" 95129

43 FRAME PLUG FOR BRAKE ASSM. 92206

44 T-HANDLE POP PIN DOUBLE LEAD 84994

45 SEAT, 7777-1, BLACK 93092

46 YELLOW PLASTIC BUSHING SET OF 2 92204

47 SQUARE NUT 98022

48 BRAKE PADS 92874

49 LEVELER FOOT 84995

50 WASHER 19 X 8.5 X 1MM SS 95426

51 SCREW NUT M8 X 1.25 SS 91731

52 TRANSPORTATION WHEEL 92220

53 CHAIN 106L 1/2X3/32" 80043

54 FLYWHEEL COMPLETE SET 84996

55 HUB SHELL PLASTIC COVER 92451

56 SPOCKET 16t (BLACK) 84997

57 SPROCKET WASHER 95457

58 LOCK NUT 95450

60 AXLE SET 95125

61 BADGE SCHWINN LOGO 33MM 80047

63 CRANK BOLT - 1EA M12 80044

66 BOTTLE CAGE BOLT M5X.8 X16L 95428

67 BOTTLE CAGE 84998

68 RUBBER FRAME GUARD STRIP 84999

69 BADGE SCHWINN LOGO 40MM 80048

Evolution / Evolution-SR

NS-75

EVOLUTION-SR ASSEMBLY DRAWING AND REPLACEMENT PARTS

Tech

Info

51 50 52

50 13

14 11 14

46 21

EVOLUTION-SR

Dwg# Description Part #

1FRAME 84985

2CHAINGUARD (INNER) 84986

3CHAINGUARD (OUTER) 84982

4SHROUD (RIGHT) 80011

5SHROUD (LEFT) 80010

6RUBBER RING FOR OUTER CHAINGUARD 80003

7STAINLESS STEEL AXLE NUT 3/8X26TX11T 95149

8CHAIN ADJUST BRACKET (LEFT) 84987

9SLEEVE FOR FRAME 80001

10 STAINLESS CHAIN TEN. BOLT M6X1.0X60L 84988

11 BOTTLE HOLDER 80012

12 CHAIN ADJUST BRACKET (RIGHT) 84989

13 RUBBER FRAME GUARD 80014

14 STAINLESS SELF-TAPPING SCREW M5X12L 80040

16 PROTECTIVE PLASTIC STICKER (B) 80041

17 PROTECTIVE PLASTIC STICKER (A) 80042

18 MACHINE SCREW M5X.08X12L SS 84957

19 EMERGENCY BRAKE LEVER 80009

20 B.B. SET, OVERDRIVE W/BOLTS 68X113L 84990

21 STAINLESS WASHER 16 X 6.5 X1 95431

22 RIGHT CRANK W/SPOCKET, ISIS M12 80034

23 LEFT CRANK ARM , ISIS 80035

24 STAINLESS HEX HEAD BOLT M6X1.0X12L 95432

25 HANDLEBAR BLACK TEXTURED 84991

26 SEAT POST, STAINLESS 84992

27 SEAT ADJUSTMENT BRACKET 84993

28 SLEEVE FOR SEAT SLIDER 80002

29 SEAT RETAINING PIN 80006

30 RETAINING PIN COVER 80013

31 RESISTANCE ASSEMBLY 80008

32 TENSION ADJUSTING KNOB 80017

33 TENSION KNOB RING 80005

34 ROD CARRIER 80007

35 NUT FOR RES. ASSM. M6X1.0 SS 95456

36 PLASTIC BALL RING 80004

37 REAR STABILIZER 84984

38 HEX NUT FOR LEVELING FEET 3/8 80016

39 STAINLESS HEX HEAD BOLT M8X1.25X50L 80030

40 FRONT STABILIZER 84983

41 BOLT TRANSPORT WHL M8X1.25X45L SS 92218

42 PEDALS 9/16" 95129

43 FRAME PLUG FOR BRAKE ASSM. 92206

44 T-HANDLE POP PIN DOUBLE LEAD 84994

45 SEAT, 7777-1, RED 92202

46 YELLOW PLASTIC BUSHING SET OF 2 92204

47 SQUARE NUT 98022

48 BRAKE PADS 92874

49 LEVELER FOOT 84995

50 WASHER 19 X 8.5 X 1MM SS 95426

51 SCREW NUT M8 X 1.25 SS 91731

52 TRANSPORTATION WHEEL 92210

53 CHAIN 106L 1/2X3/32" 80043

54 FLYWHEEL COMPLETE SET 92207

55 FLANGED HUB LOCK NUT 92214

56 BEARING RETAINER RING 92458

57 HUB SHELL PLASTIC COVER 92451

58 INNER ADJ SR PLATE 92452

59 CONICAL SPRING 92208

60 INTERFACING PLATE TO BRAKE PADS 92453

61 SR BRAKE PAD SET, WHITE U.H.P. 92213

62 HUB SPOCKET W/BEARING 98419

63 CRANK BOLT - 1EA M12 80044

64 AXLE SET 98414

65 BADGE SCHWINN LOGO 33MM 80047

66 BOTTLE CAGE BOLT M5X.8 X16L 95428

67 BOTTLE CAGE 84998

68 RUBBER FRAME GUARD STRIP 84999

69 BADGE SCHWINN LOGO 40MM 80048

Evolution / Evolution-SR

Nautilus Health & Fitness Group • 1886 Prairie Way• Louisville, CO 80027

1.800.864.1270

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