Scanreco RC400 G2B Manuel utilisateur
Document number
S071
Revision
C
Date
2011-10-17
Document type
Manual
SERVICE MANUAL
Remote Control
System RC400 G2B/G3B
Contents
1General..........................................................................................................3
1.1 Synopsis 3
1.2 Distribution 3
1.3 Terminology 4
1.4 Applicable products 4
1.5 Productidentication5
2 Preface..........................................................................................................6
2.1 General information 6
3 General system description.........................................................................7
3.1 General description 7
3.2 Schematic overview of Scanreco RC-400 G2B 8
3.3 Schematic overview of Scanreco RC400 G3B 9
4 Getting started............................................................................................10
4.1 PortableControlUnitdenition 10
4.2 CentralUnitG2Bdenition 11
4.3 CentralUnitG3Bdenition 12
4.4 Cable or radio communication 13
4.5 Cable connection schematics 13
5 Inputs & Outputs........................................................................................14
5.1 Analogue functions 14
5.2 Portable Control Unit MAXI digital inputs 16
5.3 Portable Control Unit MINI digital inputs 17
5.4 Digital functions 18
5.5 Terminal schematics for current controlled Central Unit G2B 19
5.6 Terminal schematics for voltage controlled Central Unit G2B 20
5.7 Terminal schematics for Central Unit G2B CAN interface 21
5.8 Connection schematics for Central Unit G3B 22
6 Operational indications.............................................................................23
6.1 Central Unit status and operational indications 23
6.2 Central Unit LED-display 24
6.3 Portable Control Unit status indications 25
7 Error code indications...............................................................................26
7.1 General description 26
7.2 Central Unit error codes 26
7.3 Portable Control Unit error codes 29
8 Radio...........................................................................................................30
8.1 General description 30
8.2 Determining radio quality 30
8.3 Radio channel / Frequency 30
8.4 Range 30
9 Diagnostics mode......................................................................................31
9.1 General description 31
9.2 Activating diagnostics mode 31
9.3 Table / Diagnostics data 32
10 Online Programming mode........................................................................35
10.1 General description 35
10.2 Activating online programming mode 36
10.3 Table / Programming options 37
11 Portable Control Unit self test mode........................................................40
11.1 General description 40
11.2 Activating PCU Test Mode 40
12 ID-code programming.................................................................................41
12.1 General description 41
12.2 Procedure 41
13 G2B Standard cable kits............................................................................42
13.1 General description 42
13.2 Standard supply cable kits 43
13.3 Standard valve cable kits for Sauer-Danfoss PVG-32 44
13.4 Standard valve cable kits for HAWE 45
13.5 Standard valve cable kits for PWM solenoids 46
Document type Document number PageRev
Service Manual S071 C 2 of 46
Attribute Information
Document type Manual
Title Remote Control System RC400 G2B / G3B
Subtitle Service Manual
Document number S071
Filename S071
Revision C
Revision date 2011-10-17
Revision Date Name Note
A 2010-10-29 Scanreco AB First release
B 2011-08-14 Scanreco AB G3B Central Unit added
Major changes in document
C 2011-10-17 Scanreco AB G2B Standard Cable kit chapter added
Minor changes in document
Name Rule
Internal Only within own organization
Document information
Revision history
1 General
Synopsis
Scanreco Remote Control System RC400 G2B/G3B Service Manual
This service manual is intended as a complement to the Remote Control System RC400 G2B
Instructionmanualandcoversmorein-depthinformationsurroundingserviceandfaultnd-
ings on the systems.
1.1
1.2 Distribution
Document type Document number PageRev
Service Manual S071 B 3 of 46
Abbreviation Description
n/a Not applicable
PWM Pulse Width Modulation
PCU Portable Control Unit
CU Central Unit
LED Light Emitting Diode
ST Status LED
DV Dump Valve
Item no: Description Program version
3010 G2B Central Unit PWM EU 4.10
3011 G2B Central Unit PWM NAFTA 4.10
2010 G2B Central Unit Danfoss EU 2.14
2011 G2B Central Unit Danfoss NAFTA 2.14
1602 G3B Central Unit Type 1 EU 1.00
1603 G3B Central Unit Type 1 NAFTA 1.00
1604 G3B Central Unit Type 2 EU 1.00
1605 G3B Central Unit Type 2 NAFTA 1.00
n/a* G2B Portable Control Unit Maxi Linear 1.07
n/a* G2B Portable Control Unit Maxi Joystick 1.07
n/a* G2B Portable Control Unit Mini Linear 1.07
n/a* G2B Portable Control Unit Mini Joystick 1.07
1.4 Applicable products
This document is applicable on the below declared products and program versions.
1.3 Terminology
*DuetothevarietyofcongurationsavailableforthePortableControlUnits,itemnumbersarenot
declared;onlytheavailablePortableControlUnitplatformtypesaredeclared,formoredetailed
information refer to customer part list where available.
Document type Document number PageRev
Service Manual S071 C 4 of 46
Portable Control Unit MINI
Portable Control Unit MAXI
Central Unit G3B
Central Unit G2B
1.5 Product identication
AllSCANRECOProductsarelabeledwithproductpartnumberandserialnumberforverication.
Below illustrations shows where these numbers can be located.
Alwayscheckandverifyproductitem-andserialno.beforeanytypeofserviceiscommisioned,
refertocustomerpartslistandsystem-/producttechnicalspecicationsinordertodetermine
system-/productconguration.
Document type Document number PageRev
Service Manual S071 C 5 of 46
2.1 General information
•Remotelycontrolledcranesmayonlybeoperatedbyqualiedpersonnel.The
driver must be aware of the contents of chapter 4 “Safety regulations and
Operating instructions” available in the Intruction Manual before operation is started.
Serious accidents may occur if these instructions are not followed.
•Toprotecttheportablecontrolunitfromdamageandforsafetyreasons,the
control unit must be kept in a locked cabin
•Followtheinstructionsgiveninthecranehandbookregardingmovingthe
cranefromitsparkingposition,thebestarmpositioningwhileloadsarebeing
handled and parking of the crane.
•Duetotheunlimitedvarietyofcranes,machines,objects,vehiclesand
equipmentonwhichtheremotecontrolsystemareused,andthenumerous
standardswhicharefrequentlythesubjectofvaryinginterpretation,itis
impossible for the personnel at Scanreco to provide expert advice regarding
thesuitabilityofagivenremotecontrolforaspecicapplication.Itisthe
responsibility of the purchaser to determine the suitability of any Scanreco
remote control product for an intended application and to insure that it is
installedandguardedinaccordancewithallcountry,federal,state,local,and
privatesafetyandhealthregulation,codes,standardsandScanreco
recommendation (this manual). If the Scanreco RC 400 G2B/G3B will be used in a
safetycriticalapplication,thecustomer/drivermustundertakeappropriate
testing and evaluation to prevent injury to the ultimate user. Scanreco does
not take responsibility for any damage or injury.
•UnauthorizedtamperingwithaScanrecoremotecontrolsystemautomaticallyinvalidates
guarantee.
This manual is intended as a complement to the crane / machine instruction book
and covers the Scanreco RC 400 G2B/G3B Remote Control System.
The Scanreco RC 400 G2B/G3B offers the driver an extremely advanced remote control
systemwithspeed,precision,controlandmaximumsafety.
In order to ensure your safety and the safety of your crane / machine you should
study and learn these instructions. This will enable you to quickly familiarise yourself
with your new remote control system and how to utilise it.
2 Preface
Document type Document number PageRev
Service Manual S071 C 6 of 46
3.1 General description of Scanreco RC-400 G2B/G3B
The Scanreco RC 400 G2B/G3B remote control system has been especially developed for
hydraulically driven mobile cranes and machinery. The system is a digital remote
control system based on an extremely advanced microprocessor technology. Years of
exhaustive and demanding testing have shown that the remote control system can
cope with the roughest of environments.
The system is protected against electromagnetic and radio frequency radiation and
canbeinstalledontomosthydraulicvalvetypes(voltage,currentpulsewidth,or
protocol steered) found on the market.
In its basic form the remote control system is comprised of a portable control unit
withmanoeuvreleversforproportionalcontrolandswitchesforON/OFFfunctions,a
central unit with connection cable for driving proportional electro-hydraulic slide
controllers.
Digitallycodedcontrolinformation(leverdeectionandswitchposition)issentfrom
the control unit via electric cable or via radio to the central unit. The control unit and
centralunittranslatethemagnitudeanddirectionofthemanoeuvreleverdeections
andswitchpositionstocorrespondingvalvefunction,speedanddirectionandthus
crane movement.
3 General system description
Document type Document number PageRev
Service Manual S071 C 7 of 46
No Description Qty
1Portable Control unit (PCU) 1
2Central unit G2B (CU) 1
3Battery Charger (10 - 30 VDC) 1
4Battery cassette (NiMH 7.2 VDC) 2
5Manoeuvre cable (10 meters) 1
6Emergency stop box (Optional) 1
7Cable kit supply cables + digital outputs 1
8Cable kit valves cables (analogue outputs) 1
3.2 Schematic overview of Scanreco RC-400 G2B
1
4
2
3
5
Below illustrations shows a typical system consistory for the G2B system
2A
6
7Supply Cable Kit
See chapter 13 for standard available
types
Dump valve output 8Valve Cable Kit
See chapter 13 for standard available
types
Document type Document number PageRev
Service Manual S071 C 8 of 46
No Description Qty
1Portable Control unit (PCU) 1
2Central unit G3B (CU) 1
3Battery Charger (10 - 30 VDC) 1
4Battery cassette (NiMH 7.2 VDC) 2
5Manoeuvre cable (10 meters) 1
3.3 Schematic overview of Scanreco RC-400 G3B
1
4
3
5
Below illustrations shows a typical system consistory for the G3B system
2
Document type Document number PageRev
Service Manual S071 C 9 of 46
Micro-toggle
Micro-LED
Stop-button
Power-LED
On-button
Cable port
4.1 Portable Control Unit denition
4 Getting started
The illustrations below aims to delare all entities mentioned in this document.
Insert battery or connect cable connector!
1. Twist up the Stop-button
2. Press the On-button once
- LED-Power will be illuminated RED
Activating the Portable Control Unit
Document type Document number PageRev
Service Manual S071 C10 of 46
Ce manuel convient aux modèles suivants
1
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