Scanreco G5 Pocket System Manuel utilisateur

Instruction Manual
G5 Rocket Flex/Pocket System
Document: 66068
Revision: A
Language: English

Contents
1 General information.................................................................................. 4
2 Safety information.................................................................................... 5
3 System information...................................................................................7
4 G5 Pocket Transmitter.............................................................................. 8
4.1 Product description.................................................................................. 8
4.2 Versions.............................................................
....................................... 9
4.3 Functionality
.............................................................................................9
4.4 Installing/changing battery......................................................................10
4.5 Technical data.......................................................................................... 10
5 G5 Rocket Flex Transmitter......................................................................11
5.1 Product description.................................................................................. 11
5.2 Versions...........................................................................
......................... 12
5.3 Functionality..............................................................................
............... 12
5.4 Installing/changing battery......................................................................13
5.5 Technical data.......................................................................................... 14
5.6 Battery charger......................................................................................... 15
6 G5 Receiver............................................................................................... 16
6.1 Product description.................................................................
................. 16
6.2 Versions.....................................................................................
................17
6.3 Functionality..............................................................................
................17
6.4 Technical data G5 M19........................................................................... 18
6.5 Technical data G5 R5 & R10................................................................... 19
6.6 Technical data G5 CAN............................................................................ 20
6.7 Receiver dimensions................................................................................21
7 Radio information.....................................................................................
22
8 Installation recommendation................................................................... 23
8.1 General information................................................................................. 23
8.2 Assembly of the Receiver.........................................................................23
8.3 Torque values........................................................................................... 25
9 Startup and LED indication...................................................................... 26
10 Programming.............................................................................................27
10.1 General description................................................................................. 27
10.2 Safe pairing mode....................................................................................27
10.3 Set to factory defaults.............................................................................. 27
11 Product care.............................................................................................. 28
12 Troubleshooting.......................................................................................
29
12.1 General..................................................................................................... 29
12.2 Troubleshooting.....................................................................
................... 29
12.3 Transmitter test mode...................................................................
...........30
13 Spare parts................................................................................................ 31
14 Accessories...............................................................................................32
15 Programmed assignment template......................................................... 33
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Attribute Information
Document Type Instruction Manual
Title SCANRECO G5 Rocket Flex/Pocket System
Document No. 66068
Language English
Release date 2016-01-25
Original English
Release date (original) 2016-01-25
Author SCANRECO
Company SCANRECO AB, SWEDEN
Revision Date Note
A 2016-01-25 First release
LED Light Emitting Diode
EMC Electromagnetic Compatibility
ISM Industrial, Scientic and Medical (radio band)
MOSFET Metal Oxide Semiconductor Field Effect Transistor
Document information
Revision history
Abbrevations
All rights reserved
Design, equipment, technical data and specications are subject to change or improvement
without prior notice. The text in this instruction manual, or any part of it may not be modied in
any form or by any means, including electronic, mechanical, photocopying, recording, storage
in an information retrieval system, or otherwise, without prior written permission of SCANRECO
AB, SWEDEN.
3/33

1 General information
This instruction manual describes the SCANRECO G5 Pocket & G5 Rocket Flex system, this
instruction manual should be seen as a complement to the instruction manual for the application
which the SCANRECO G5 Rocket Flex is intended to operate with.
The SCANRECO G5 system is a complete remote control system for mobile and stationary
applications where durability and functionality is in high demand, the SCANRECO G5 system
offers the system installer a exible and congurable remote control system.
To ensure the safety of the remote control system and the application you should carefully study
this instruction manual. This will ensure that you are familiar with the system and ready to use it
in it’s intended application.
Notice to reader:
TO THE SYSTEM INSTALLER:
Pay special attention to the chapters Safety Information, Installation recommendations and
Programming.
TO THE OPERATOR:
Pay special attention to the chapters Safety Information, Product description and
Product Care.
TO THE SERVICE TECHNICIAN:
Pay special attention to the chapters Safety Information, Product Care, Trouble Shooting and
Spare Parts.
The following labels are used throughout this document to create awareness about important
recommendations or warnings. It is important that these recommendations or warnings are
considered by the installer, operator and service personnel.
IMPORTANT!
This information must be followed, potential hazards for the operator and environment if
instructions are not followed.
ATTENTION!
General recommendation. If not followed may cause the system not to perform at full capacity.
NOTE!
General notice.
4/33

2 Safety information
READ THE SAFETY INSTRUCTIONS CAREFULLY BEFORE INSTALLING,
CONFIGURATING AND OPERATING THIS PRODUCT!
MAKE SURE THAT YOU, THE OPERATOR OR SERVICE TECHNICIAN, HAVE FULLY
UNDERSTOOD THE SAFETY INSTRUCTIONS BEFORE PROCEEDING
IMPORTANT!
The system installer is responsible for producing an instruction manual for the application
where the SCANRECO G5 system has been installed and intended to control.
The system installer is responsible for producing a product approval, if such is required, for the
application where the SCANRECO G5 system has been installed.
Prior to operation, the system installer is required to train the operator on all functions available
using the SCANRECO G5 system.
Prior to operation, the system installer is required to inform the operator of all potential
hazardous situations that may appear when operating the application with the SCANRECO G5
system.
The system installer must take into account the specic installations instructions declared in
this instruction manual.
Due to the unlimited variety of applications (cranes, machines, objects, vehicles and other
equipment) on which the remote control system is used, and the numerous standards which
are frequently the subject of varying interpretation, it is impossible for the personnel at
SCANRECO to provide expert advice regarding the suitability of a given remote control for a
specic application. It is the responsibility of the purchaser and system installer to determine
the suitability of any SCANRECO remote control product for an intended application and to
ensure that it is installed and guarded in accordance with all country, federal, state, local, and
private safety and health regulation, codes, standards and the SCANRECO instructions in this
document.
If the SCANRECO G5 system will be used in a safety critical application, the purchaser / system
installer must undertake appropriate testing and evaluation of the nal application to prevent
injury to the end user.
SCANRECO does not take responsibility for any damage or injury.
Unauthorized tampering with any of the products will automatically void the SCANRECO
guarantee and product responsibility.
2.1 General
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2.2 Pre-operational
Prior to operation, the operator must ensure that: he/she:
• is fully trained by the system installer in proper use of the application and knows all
functions available in the SCANRECO G5 system.
• is responsible to ensure that non-qualied personnel never gains control of the
SCANRECO G5 system.
• has fully understood this instruction manual.
• has fully understood the instruction manual given by the system installer.
• is well aware of the positioning of the emergency stop arrangements.
• uses the correct transmitter with the correct receiver unit.
• has at all times full view of the work area where the application is used.
• always keeps the SCANRECO G5 system deactivated if not used.
• never leaves the SCANRECO G5 system unsupervised.
• stores the SCANRECO G5 system in such a way that unauthorized personnel cannot gain
control of it.
• on a daily basis ensure that all safety related functions and emergency stop functions works
accordingly(or immediately if suspicion of malfunction).
• always report faults that may have appeared during operation to the system installer.
• is aware of, and obey, any local rules applied regarding operation of the application that
the SCANRECO G5 system is operating.
In order to ensure safety of the operator, bystanders and the machine, the user should study
and learn all provided instructions regarding how to use the SCANRECO G5 system as well as all
safety instructions and the location of all emergency stop controls. This will enable the user to
quickly get familiar with the new remote control system and how to safely utilize it.
The operator must understand and follow the below instructions at all times!
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3.1 System overview
The SCANRECO G5 system system has been especially developed for hydraulically driven mobile
machinery. The system is a digital remote control system based on advanced microprocessor
technology which can cope with the roughest of environments. The system is highly resistant
against electromagnetic and radio frequency radiation. The G5 system is comprised of a Pocket
or Rocket Flex Transmitter with pushbuttons. The Receiver provides the connection points for
connecting to the electro-hydraulic valves or controller. Digitally coded control information is
sent in both directions via radio between the Transmitter and the Receiver.
3 System information
G5 Pocket
G5 Rocket Flex
G5 Receiver M19
G5 Receiver CAN
7/33

4.1 Product description
The G5 Pocket Transmitter is a light weight, impact and water resistant handheld unit
equipped with up to eight pushbuttons. It has ve congurable Light Emitting Diodes (LED)
for machine and status feedback. The buttons and the LED’s can be congured for a variety
of different operations. The unit is powered with 3 standard AAA batteries and the backside
has a belt clip for convenient attachment on the operator’s belt.
4 G5 Pocket Transmitter
LED 1
Button 1
Button 4
Button 3
Button 6
Button 2
Button 5
Button 7 Button 8
LED 2 LED 3 LED 4 LED 5
Belt clip Battery compartment
(Belt clip removed)
Label
8/33

ONIN OUT
OFF
1 2 3 1
4
2
5
3
6
1
4
7
2
5
8
3
6
1
4
ON
2
5
OFF
3
6
1
4
2
5
3
6
STOP
Fn
Model Button conguration
G5 P3 3 one-step pushbuttons
G5 P4 4 one-step pushbuttons
G5 P6 6 one-step pushbuttons
G5 P8 8 one-step pushbuttons
The G5 Pocket Transmitter comes in the following versions:
The G5 Pocket systems are normally delivered with the default settings. Default start button
is button number 7 and default stop button is button number 8. Button number 1-6 has a
momentary activation of output 1-6. (Pocket Transmitters with 6 buttons or less needs to be
congured before they can be started.) If any other functions are required they need to be
congured prior to operation. The pushbuttons are easily programmed to activate any output
or function. Button denitions include momentary, interlocked or latched output. Please have
a look at chapter 15 if any description of the functionality is declared.
There are two ways of conguring the functionality. With On-Site programming or with WinSCI
software. Neither of them are described in this manual as it is intended for the installer and
end user. Please contact Scanreco in case of programming is required.
Another Pocket or Rocket transmitter can be congured to work as a repeater to extend the
working range. Please contact Scanreco in case of repeater function is required.
G5 P3 G5 P4 G5 P6 G5 P8 G5 P8 G5 P8
The models may have the different printed symbols on the buttons, colors, scripts,
pictures etc.
4.2 Versions
4.3 Functionality
Label
9/33

4.4 Installing/changing battery
The G5 Pocket Transmitter is equipped with 3 standard AAA cell batteries; to change
batteries follow the instructions below
1. Remove the belt clip by unscrewing the top middle screw.
2. Unscrew the three screws holding the lid.
3. Remove the batteries.
4. Remove all dirt/dust to ensure no water can enter the unit.
5. Insert new batteries, mind the polarity!
6. Reassemble the lid and the belt clip.
Tighten the screws according to chapter 8.3.
38,8mm
75,2mm
38mm (1,5 in)
27mm
115mm (4,5 in)
67mm (2,6 in)
Attribute Information
Housing material Plastic PC-ABS
IP-class IP67
Ambient temperature -25˚C to +70˚C -15ºF to 160ºF
Supply 3 x AAA battery
Operating time Several months (depending of usage and application)
Weight 160 g (0,35lb.) including battery
4.5 Technical data
10/33
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