Saturn LAWA-A Manuel utilisateur
LAWA-A Manual
Round Product Labeling Machine
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LAWA-A LABELER
1- The main purpose and performance......................................................3
2- Main specifications and technical parameters......................................4
3- Working condition and applicable environmental................................5
4- The main structure...................................................................................6
5- PLC control system configuration and works......................................7
6- The control system Instructions.............................................................. 9
7- Mechanical adjustment.......................................................................... 12
8- Control part adjustment........................................................................ 13
9- Sensor control adjustment...................................................................... 14
10-Maintenance and lubrication of mechanical structure....................... 16
11- Common fault phenomenon and troubleshooting...............................17
12- Label direction sketch map.............................................................................19
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1- Main purpose and performance：
Computer touch screen labeling machine configure the ultra-large-scale integrated
circuit. Microcomputer configuration can use the touch screen to facilitate the
completion of the various data input and make the full control of labeling machine
when device start up. Can make adjustment of labeling speed depends on the
product and label sizes.
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2- Main specifications and technical parameters
1. Labeling speed: 50 to 80 product / min
(depending on size of product and labels)
2. Product outside diameter: 20-100mm.
3. Applies label range: 15≦length ≤ 200mm, 10≦height ≤ 120mm
4. Total motor power: 550W; voltage: 110V, single phase, 50 ~ 60HZ
5. Dimensions: 1800mm×700mm×1270mm, Weight: 200Kg
6. Conveying direction left → right
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3- Working conditions and the applicable environmental
•Standard paper roll specifications:
▪Label roll inner diameter ≤ 76 mm
▪Label roll outer diameter ≤ 350 mm
•Operating Temperature: 5 ~ 35 ° C
•Operating Humidity: 30% ~ 80% RH
•Work environment: No flammable or explosive gases and dust
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4- Main structure of the machine with turntable
•The main frame
•Conveyor
•Separate product device
•Labeling engine
•Roll label device
•Collection turntable
•Touch screen
•Electronic control components
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5- The control system configuration and works
A- The control system configuration:
Model LAWA-A labeling machine PLC control system is by a PLC, high-speed D/A
converter, photoelectric sensor, high dot matrix LCD, touch screen control and
many other modern electronic technologies. Chosen VLSI system, high-quality
import components. Particularly increase the digital control of speed regulating
motor, can come through the function of control and start-stop for the labeling
speed, separate product speed, roll label speed on touch screen.
B- Control contents:
1. Each time production count: the total amount for each time, client can
effectively control the total production.
2. Production number preset production amount, when reach the amount,
machine automatically stop
3. Label used up automatically stop automatic alarm when one roll of label use
up.
4. Adjustable-speed motor centralized control: control the motor speed and start
or stop directly.
5. English dynamic menu: touch-screen English menu display different
contents depending on interface, dynamic display, all alarm is use intuitive
description.
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6. Protection date for power failure: If unexpected power outage happened, the
controller can protect the already set parameters and statistics notlost.
7. Malfunction display: monitor variety of fault during labeling process, once
the system breaks down, labeling system will automatically stop, beep sounds,
red light will illuminate.
8. Labeling Machine indicator light description
red : alarm;
green : running;
yellow : power indicator.
C-The controller:
•Display: 7-inch color LCD touch
controller
•Data input: LCD touch screen direct
input
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6- The control system Instructions
Please check the picture and learn how to change the language：
When open the touch screen, enter in to the first page of setting date
1. TOUCH SCREEN OPERATION
Counter: Count every shift labeling quantity. The total will not change unless
shutdown or power failure.
Batch C: The rest quantity of the batch
Reset: remove the already set counter.
Set Batch: the output data you want to labeling, when finished machine will be
stop automatically
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Label Speed: Setup the unit label peeled out speed .The speed is controlled by the
step motor, which is the controller issued frequency control pulse, unite is HZ.
Label plus:Setting amount for protecting labeling system, setting 3000-5000 is ok,
after setting, don’t need change
Label Delay : Label peeled out Delay time . When the sensor detect the product
reach the preset time , the label will be peeled out .
Code time : printing time
Label pos : This setting don’t need change .
Code on: the printer device have off, if need use the printer, touch again.
Label test : test label to make sure the label position is ok before labeling
Space motor: The start-stop control button of separate product motor
Main motor: The start-stop control button of conveyor belt 、pressure product
institution and separate product motor.
RUN: Start the machine
Alarm reset: eliminate alarm,close alarm button when the machine have
malfunction.
2. The sequence of operations
①. Starting up
(1) Rotating the master switch (front side of electrical cabinet), the yellow light
bright when the total power on.
(2) The touch screen enter the operation interface, click start button, set up the
parameter as Figure (2).
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