Safe Fleet PRIME DESIGN AR-2010 Manuel utilisateur

Page 2 Packaging Contents

Page 2–3 Crossbar Installation (Retrot on Existing Rack)

Page 3 Crossbar Congurations–Maximum Spacing

Page 4-7 Full Rack Assembly

AR-2010 AluRack Crossbar Module, 53” Kit

PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

MODELS AVAILABLE:

AR-2010 (CLEAR ANODIZED)

AR-2010-BLK (BLACK ANODIZED)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

AR-2010 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

CONTENTS OVERVIEW

M8 Cap Head Bolt (2X)M8 Lock Washer (2X)M8 Strip Nut (2X)

Roller Hardware .................................................... (Qty 1)

AluRack Heavy Duty Crossbar ............................. (Qty 1)

With hardware, 53.00”

Clear or Black (BLK), Anodized

CROSSBAR INSTALLATION (RETROFIT ON EXISTING RACK)

The AluRack shown below is for illustrative purposes only, and shows a combination of Standard and

Heavy Duty Crossbars. Spacing and sizing will vary according to customer needs.

0.1 Install the Strip Nut from your Heavy Duty Crossbar

Hardware Kit into the front Side Rails as shown.

(the “Prime Design Limited Warranty”).

▪

AR-2010 ASSEMBLY INSTRUCTIONS–CROSSBAR CONFIGURATIONS

Maximum Bolt Spacing: 24.00”

Fig. 1

Roller

Flush

Rear Front

CROSSBAR CONFIGURATIONS

CROSSBAR ADDITION (OR REPLACEMENT)

The Roller on all AluRacks must be mounted with the Roller Brackets Flush to the Rear Siderail ends. Maximum Bolt Spacing between Crossbars

and Roller is 24.00”. When mounting to an FBM (sold separately), Crossbar Mounts must attach to Heavy Duty Crossbars only. It is recommended

to determine your Crossbar pattern (Standard vs Heavy Duty) before installing them into your Strip Nuts to ensure proper order of use.

*The AluRack shown in Fig.1 is for Illustrative Purposes only. Side Rail Sizes vary according to customer sizing needs - See respective AR Side Rail

Kit Manual to build your Side Rails.

NOTE: Heavy Duty Crossbars are used for mounting your rack to the FBM, and must be in the

original mounting position. The rest of the confguration may be adjusted to customer needs.

The AluRack shown below is for illustrative purposes only, and shows the orginal Crossbars with

a new Crossbar in addition. The new Crossbar may also be used to replace a Standard or

Heavy Duty Crossbar as needed.

0.2 0.3

Remove Hardware and existing Crossbars

that will be affected by your installation as

shown in the example below.

Reinstall existing and new Crossbars into the

Strip Nuts as shown in the example below.

Refer to the Crossbar Congurations Chart in

Fig. 1 and ensure correct desired order and

distances, then torque to 90 in-lbs.

(the “Prime Design Limited Warranty”).

▪

AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY

NOTE: The AluRack shown below is for illustrative purposes only, and shows

a combination of Standard and Heavy Duty Crossbars. Spacing and sizing

will vary according to customer needs (see Crossbar Congurations Chart

on previous page). Maximum bolt spacing between Roller and Crossbars is

24.00”. Crossbar Mounts must attach to Heavy Duty Crossbars only.

STRIP NUT INSTALLATION (FULL RACK ASSEMBLY)

ROLLER BRACKETS

Install Roller Brackets into the rear most Strip Nuts, and

align ush against the rear end of the Side Rail as shown.

Torque Roller Bracket Bolts to 90 in-lbs.

Roller Bracket

Lock Washer

Cap Head Bolt

(the “Prime Design Limited Warranty”).

▪

AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY

LEFT SIDE RAILS AND CROSSBARS

RIGHT SIDE RAILS AND CROSSBARS

Install the Crossbars according to your

conguration in the Strip Nuts as shown

and torque to 90 in-lbs.

Install the Crossbars according to your

conguration in the Strip Nuts as shown

and torque to 90 in-lbs.

(the “Prime Design Limited Warranty”).

▪

AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY

6Insert the Roller Tube Pin on each side of the

Roller Tube into the Brackets as shown.

Insert the Roller Tube Pin

and Roller Tube Spring into

the Roller ends.

ROLLER ASSEMBLY

ROLLER INSTALLATION

(the “Prime Design Limited Warranty”).

▪

FINAL INSTRUCTIONS (FULL RACK ASSEMBLY)

Do not mount the AluRack to an FBM system at this time.

Refer to the respective FBM Assembly Manual(s) included with your chosen rack conguration features.

WARNING: Failure to position the AluRack as shown in your FBM

Assembly Manual may result in damage to the ladder rack.

INSTALLER NOTE: To purchase applicable features and accessories, please contact your authorized

distributor, or a Prime Design Sales & Service Representative.

AR-2010 ASSEMBLY INSTRUCTIONS–FULL RACK ASSEMBLY

USAM-AR2010-US01 Rev-A 0419

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