Safe Fleet Prime Design PRR 0005 Manuel utilisateur

PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

2

3

4

6

7

8

10

9

5

11

Bracket (4X)

Brace (2X)

Fender Washer (10X)

Neoprene Washer (10X)

1

M8 x 65MM (10X)M8 x 30MM (2X)

M8 Locknut (12X)

PRR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

1—FBM-0031......................................................... (Qty 1)

Mounting Brackets with hardware

CONTENTS OVERVIEW

2—Rear Crossbar Assembly.................................. (Qty 1)

3—Front Crossbar Assembly ................................. (Qty 1)

" Flat Washer (14X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

3

PRR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

7—Front Drive Shaft .............................................. (Qty 2)

B Version, 35.75”

8—Z Post ................................................................ (Qty 4)

Adjustable, 7.25”

9—L Post................................................................. (Qty 4)

Roller Cap, 9.25”

10—Rear Drive Shaft............................................. (Qty 1)

Left Hand, B4 Version, 46.00”

11—Handle Latch Assembly................................. (Qty 1)

Left Hand

4—Rear Drive Shaft............................................... (Qty 1)

Right Hand, B4 Version, 46.00”

6—Connecting Bar................................................. (Qty 2)

4.00’

5—Handle Latch Assembly ................................... (Qty 1)

Right Hand

12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)

(Not called out in Overview)

" Flat Washer (10X)

Anti-Seize (1X)

Lubricant (1X)

Clevis Pin (1X)

Cotter Pin (1X)

M8 x 50MM (4X) ⅜" x 2.25" (2X)

1.00" Sealing

Stickers (16X)

M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)

M8 x 25MM (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

4

Front

Rear

96.00”

55.7625”

61.50”

10.00”

14.25”

Front

Rear

84.00”

55.7625”

61.50”

10.00”

14.25”

Front

Rear

72.00”

55.7625”

61.50”

10.00”

14.25”

PRR-0005 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

FBM-0031

8’ (96”) CONFIGURATION

7’ (84”) CONFIGURATION

6’ (72”) CONFIGURATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

5

M8 x 65mm Bolt

Flat Washer

M8 Lock Nut

Left Front

Right Front

Left Rear

Right Rear

M8 x 30mm Bolt

M8 x 65mm Bolt

Flat Washer

Fender Washer

Neoprene Washer

M8 Lock Nut

0.1 Assemble the Braces to the Mounting Brackets using the

specied hardware as shown below.

Torque all Mounting Bracket

bolts to 90 in-lbs

0.4 Loosen all indicated Nuts to

install the Crossbars. Do not

tighten until Step 1.2.

0.5

0.2 Verify correct positioning and location of Mounting Brackets to

utility body prior to installing hardware.

PRR-0005 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS

0.3 Install the Mounting Brackets using the specied hardware as

shown below.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

6

PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY

1

8

3/10

4

5

9

Even Even

Even

Rear

Front

Rear

6

2

7

RIGHT ROTATION ASSEMBLY

CROSSBARS CROSSBAR ADJUSTMENT

1.1

Torque to 90 in-lbs

1.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

7

PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY

REAR DRIVE SHAFT

CONNECTING BAR

CYLINDER HARDWARE

FRONT DRIVE SHAFT

2.1

2.2

2.3

2.4

Torque to

90 in-lbs

3.1

3.2

4.1

5.1

5.3

4.2

2.5

Torque to

80 in-lbs

5.2

5.4

Torque to

90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

8CONNECTING BAR FASTENERS

6

DRIVE SHAFT SEALING

7.1

7.2

Apply Silicone Sealant

to Connecting Bar ends

PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

9

Beginning with the Rear

Crossbar, loosen the bolt at the

bottom of the Auto Clamp, then

slide the Auto Clamp toward the inside

end of the Rotation Upper. Reposition

the Auto Clamp leaving a minimum

of 1/4” distance from the rubber

bumper to the edge of the Auto Clamp

Bracket as shown, then nger-tighten if

adjusting later, or torque to 80 in-lbs.

Ensure the Auto Clamp Spring is

seated into the spring catch.

8.3

Place the L Post into

the bottom groove of the

Rear Crossbar, ensuring

the L Post seats into the

Crossbar’s inside bottom

groove as seen from the

front of the Rear Crossbar.

8.2 Prepare the L Post by removing the hex head bolt, lock

washer, at washer, and Bracket Clamp. Retain for

installation Steps 8.48.8.

Slide L Post Bracket Clamp

into bottom groove, then slide

into L Post Bracket as shown.

8.4

8.6 Assemble the L Post

hardware. Do not

tighten until Step 8.8.

Bracket Clamp sits

in L Post Bracket

as shown.

8.5

Note: The orientation of

the bolt hole faces away

from the Crossbar.

L POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

NOTE: The Auto Clamps may come preset from the factory

for packaging purposes only. To assemble the L Posts to the

Crossbars, the Auto Clamps may need to be repositioned.

8.1

PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION ASSEMBLY

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

10

PRR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

Torque to

80 in-lbs 8.8

Slide the L Post until parallel

to the Auto Clamp and the

gap between the two is

even from top to bottom.

8.7

Repeat steps 8.18.8 for

the front L Post installation.

8.9 Ensure both Z Post Mounting

Clamps are fully seated into

the top groove of the Upper.

9.1 Slide the Z Post into the Mounting Clamp Assembly.

Refer to the Quick

Start Guide for Z

Post positioning.

9.2

9.3

Torque to

90 in-lbs

Repeat steps 9.19.3 for

the front Z Post installation.

9.4

Z POSTS

SEE QUICK START GUIDE FOR ADJUSTMENTS

Adjust the Cylinder Flow

Control Screw to allow

approximately 3 seconds

time for the ladder to glide

down when operating the

loaded Ladder Rack.

10

CYLINDER ADJUSTMENT

Safe Fleet Prime Design PRR 0005 Manuel utilisateur

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