Sacred Sun FCP Manuel du propriétaire
FCP Battery Installation and Operation
Instruction
Shandong Sacred Sun Power Sources Co., Ltd.
C
on
ten
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1. Battery Mold Decomposition Diagram............................. .............................01
2. Battery Accessories List................................ ......... ........................................01
3. Battery Rack Installation Procedures...........................................................05
4. Safety Cautions................................ ......... ........................................................12
5. Matters Requiring Safety Cautions ...............................................................13
6. Use Environment and Use Conditions..........................................................14
7. Handling When Commencing Use ................................................................15
8. Everyday Maintenance and Handling ...........................................................19
9. Measures at Abnormalities ..............................................................................24
10. Measures When Suspending Use.................................................................25
11. Other Points of Care When Handling...........................................................25
12. Measures for Product Disposal.....................................................................26
13. Expected Cycle Life..........................................................................................26
14. Troubleshooting................................................................................................27
15. Battery setting charging/discharge parameters.......................................28
1. Battery mold decomposition diagram:
2. Battery accessories list
2.1 Rack accessories
No.
Name
Type
Quantity
Remark
1
Base
1
Insulation shields
Terminal block
Insulating base
Terminal
block
fixing
plate
Unit
brace
Battery Barrier
Base
No.
Name
Type
Quantity
Remark
2
Unit brace
4
3
Barrier
FCP-500: 218×24×4
12
218×24×4
FCP-1000: 980×42×3
8
980×42×3
4
Terminal block fixing
plate
J00109610102
2
5
Insulating base
FCP-500
WX-195
2
FCP-1000
WX-121
2
No.
Name
Type
Quantity
Remark
6
Terminal block
FCP-1000:
J00109660100
2
7
Insulation shields
FCP-1000
WX-122
2
8
Fixing bolt
GB/T70.1-2008-M6×12
FCP-500: 25
1Bag
FCP-1000:33
Flat washer
GB95-2002-C-Ø6
FCP-500:25
FCP-1000:33
9
Fixing bolt
GB/T70.1-2008-M8×16
9
1Bag
Flat washer
GB95-2002-C-Ø8
9
Spring washer
GB859-1987- Ø8
9
10
Fixing bolt
GB/T70.1-2008-M8×16
13
1Bag
Flat washer
GB95-2002-C-Ø8
26
Nut
GB/T41-2000-C-M8
13
11
Fixing bolt
GB/T70.1-2008-M8×25
10
1Bag (only for FCP-1000)
Flat washer
GB95-2002-C-Ø8
10
Spring washer
GB859-1987- Ø8
10
12
Fixing bolt
GB/T70.1-2008-M8×25
2
1Bag (only for FCP-1000)
Flat washer
GB95-2002-C-Ø8
4
Spring washer
GB859-1987- Ø8
2
Nut
GB/T41-2000-C-M8
2
13
Fixing bolt
GB/T5781-2000-M14×4
0
4
1Bag (only for FCP-1000)
Flat washer
GB95-2002-C-Ø14
8
Spring washer
GB859-1987- Ø14
4
Nut
GB/T41-2000-C-M14
4
14
Steel bulge bolt
M10×80
4
1Bag
15
Installation manual
1 set
16
Installation drawing
1
No.
Name
Type
Quantity
Remark
17
Ball hexagonal
spanner
5#
1
18
Insulated spanner
TB8
1
19
Locating pins
WX-089
2
20
Unloading valve tool
WX-251
1
21
QC passed
1 set
22
Packing list
1 set
2.2 Connectors part
No.
Name
Type
Quantity
Remark
1
battery connection
between layers
FCP-500:
OX185/240
3
FCP-1000:
OX185/380
2
battery connection
of output
FCP-500:
OXD150/185
2
FCP-1000:
OXD185/180
3
Rigid connector
between batteries
FCP-500:
180×30×5
20
No.
Name
Type
Quantity
Remark
FCP-1000
224×50×5
4
Protection for rigid
connector
FCP-500:
WX-249
42
FCP-1000:
WX-250
5
Inner hexagon
screw
GB/T70.1-200
8-M10×25
49
6
Flat washer
GB95-2002-C-
Ø10
49
7
Spring washer
GB859-1987-
Ø10
49
8
Hexagon spanner
8#
1
1Bag
9
Packing list
1 set
10
QC passed
1 set
11
label (1 to 24)
1 set
12
Battery connection
drawing
1set
3 Battery Rack installation procedures:
3.1 Unpacking Caution:
3.1.1 Battery mold rack is assembled before delivery, pay attention when unpacking to avoid mutual bump between
components.
3.1.2 Unit mold rack needs individually stacking installation, this needs disassembled all molds during unpacking.
3.1.3 For easy installation, the battery mold rack can also be the whole installation, or more than one unit mold as
large module decomposition before installation.
3.1.4 The bolts, flat washers, spring washers, nuts and other good which disassembled from the battery mold
should be stored well for use when reinstalling.
3.2 Installation requirement
3.2.1 The distance between battery mold rack and wall should be greater than 100 mm; the distance between one
ends of output line and wall should be more than 300 mm.
3.2.2 If conditions permit, the battery mold rack distance with walls, doors, equipment should be greater than
1000mm;
3.2.3 If the user is required, the battery mold rack can be configured grounding wire, drawn-out position is the
expansion bolts at the bottom of the battery mold rack;
3.2.4 Battery mold rack using expansion bolts on the battery mold rack and ground fixed, in order to achieve the
purpose of prevent shock.
3.3 The placement location of battery mold rack:
3.3.1 Referring to the installation size of battery mold rack, select the appropriate placement position, and cleared
the ground.
3.3.2 Depending on the installation size of the battery mold rack on the ground crossed, crossed position is
consistent with the battery mold rack base dimensions.
3.3.3 Placing the base into the crossed position and adjust correct, well-marked (diagonal fixed) on foot hole
position, and then remove the base.
3.3.4 Impact drill with drill on marks position, and put expansion bolt.
3.3.5 After cleaning up ground again, reset the base and its fixed. Front and rear direction of the base as shown
below, and pay attention to the middle of the base support beams are flush with the upper surface
Foot expansion bolts
Note: placed flush side
facing forward
3.4 Battery mold rack assembly:
3.4.1 First, fix the bottom of the unit mold on the base.
3.4.2 Using the positioning pins to fix position when installation. Use two locating pins calibration two pairs of
diagonally arranged holes in 4 holes. After adjusting the relative position of unit mold and base, putting the
bolts into the other two holes to both fixed. Then out of the positioning pin, and insert the bolt fixed.
3.4.3 Followed by installation of several units above mold, the installation method is the same with and unit mold
and the base
Align the upper
surface
Opening toward the
front side
Positioning
pin to fix
position
3.4.4 When using back to back installation, the back to back mold also needs to be fixed together by bolts.
3.5 Battery installation
3.5.1 Refer to “Battery connection drawing”, put the batteries into the unit mold, and note the battery polarity.
3.5.2 1000Ah battery need to use auxiliary lifting board installation, pay attention to the battery tilt angle when the
lifting, as the below figure show.
3.5.2 Install the battery in place. If there are difficult to install, you can use the unloading valve toll to loosen the
safety valve to release the internal gas, until the battery in place to promptly re-tighten the valve
Placed back to back
Note: battery tilts
certain angle
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