Rtech MTS-450 Manuel utilisateur

www.r-techwelding.co.uk

Email: sales@r-techwelding.co.uk

Tel: 01452 733933 Fax: 01452 733939

MIG-MTS-450 SWFU

INVERTER MIG & MMA WELDING MACHINE

OPERATION INSTRUCTIONS

Version 2017-10

Thank you for selecting the R-Tech MTS 450 Inverter MIG Welder. We want you to take pride in

operating our MTS 450 as much pride as we have taken in making this product for you.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser upon receipt from the courier.

Consequently all claims for material damaged in shipment must be made by purchaser against the

transportation company used.

Please record your equipment identification below for future reference. This information can be found on

data plate at rear of machine.

Product MTS 450 SWFU

Serial No. ___________________________________

Date of Purchase _____________________________

Where Purchased _____________________________

Whenever you request replacement parts or information on this equipment please always supply

information you have recorded above

This product iscovered by 3years parts and labour warranty. External items, torch, earth lead etc are

covered by3 months warranty. Any faults/damage found caused by customer will be charged pro-rata.

Please read this operator manual completely before attempting to use this equipment.

Pay particular attention to the safety instructions we have provided you for your protection

The level of seriousness to be applied to each section is explained below

Safety depends on you

Arc Welding and cutting equipment is designed and built with safety in

mind. However your overall safety can be increased by proper installation

and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT

READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED

THROUGHOUT.

And, most importantly, think before you act and be careful.

WARNING

This statement appears where the information must be followed exactly to avoid serious

personal injury.

CAUTION

This statement appears where the information must be following to avoid a minor personal

injury or damage to this equipment.

SAFETY PRECAUTIONS

WARNING!

ELECTRIC SHOCK CAN KILL

Do not touch electrically live parts or electrode with skin or wet clothing.

Insulate yourself from work and ground

Always wear dry insulating gloves

WARNING!

FUMES AND GASES can be dangerous

Keep your head out of fumes & gases produced from welding.

Use ventilation or exhaust to remove fumes & gases from breathing zone and general

area.

WARNING!

WELDING SPARKS can cause fire or explosion

Keep flammable material away from work area.

Do not weld on containers that have held combustibles

WARNING!

ARC RAYS can burn

Wear eye, ear and body protection – Make sure work area is protected by proper

shielding to avoid injury to yourself and other persons.

Product Description

The R-Tech MTS 450 is a member of our field acclaimed family of welding products. Premium

features include:-

1. High 60% Duty cycle at 450 Amps @ 40ºC

2. Heavy Duty 4-Roll geared wire feed unit for long working life and consistent wire

feeding.

3. Infinite adjustment of welding power due to its advanced inverter technology.

4. Adjustable burn back control

5. 2T/4T torch trigger operation (4T = Latching)

6. Digital Amp & Volts meters

7. Euro type torch fittings for easy torch fitment / replacement

Recommended Processes

The R-Tech MTS 450 is recommended for the MIG welding processes within its output capacity

of 450 Amps DC

Equipment Limitations

The R-Tech MTS 450 is protected from overloads beyond the output ratings and duty cycle as

per machine specifications with thermostat protection of the output coils and rectifiers.

Welding Capability – Duty Cycle

The R-Tech MTS 450 is rated at 450 Amps at 60% duty cycle on a ten minute basis. If the duty

cycle is exceeded a thermal protector will shut machine off until the machine cools.

Installation

Technical Specifications

Model No.

R-Tech MTS 450

Input

415V 3 ~ AC 50/60Hz

MIG/MMA Operation

Rated Input Power

26 KVA

Rated Input Current

32 AMPS

Rated Output Current

450 AMPS

Duty Cycle @ 450 AMPS

60% @ 40ºC

Duty Cycle @ 350 AMPS

100% @ 40ºC

Output current Range

40-450 AMPS

No Load Voltage

75V MAX

Voltage Adjustment Range

10V – 45V +/- 3V

Suitable Wire Diameter

0.6mm 0.8mm 1.0mm 1.2mm

1.6mm

Dimensions

670 x 310 x 565

Gross Weight

65 KG

Insulation

Class F

Safety Precautions

Read entire section before starting installation

WARNING!

Electric Shock can kill – Only qualified personnel should perform this installation. Turn off input

power at the fuse box before working on this equipment. Do not touch electrically live parts.

Always connect the machine to an earthed mains supply as per national recommended

standards.

Select suitable location

Place the welder where clean cooling air can freely circulate in and out of the front & rear louver

vents. Dirt, dust or any foreign material that can be drawn through vents into welder must be

kept to a minimum. Failure to observe these precautions can result in excessive operating

temperatures which can lead to plant failure.

Grinding

Do not direct grinding particles towards the welder. An abundance of conductive material can

cause plant failure.

Stacking

This machine cannot be stacked.

Transport – Unloading

Never underestimate the weight of equipment, never move or leave suspended in the air above

people. Use recommended lifting equipment at all times.

WARNING!

Falling Equipment can cause injury. Never lift welder with gas bottle attached. Never lift above

personnel.

Tilting

Machine must be placed on a secure level surface or on a recommended undercarriage/trolley.

This machine may topple over if this procedure is not followed.

Environmental Rating

The welding power source carries the IP21S rating. It may be used in normal industrial and

commercial environments. Avoid using in areas where water / rain is around.

Read and follow the ‘Electric Shock Warnings’ in the safety section if welding must be

performed under electrically hazardous conditions such as welding in wet areas or water on the

work piece.

Machine grounding and High Frequency Interference Protection

This welder must be grounded to earth. See national electrical codes fro proper grounding

methods.

The high frequency generator being similar to a radio transmitter may cause interference to

radio, TV and other electronic equipment. These problems may be the result of radiated

interference. Proper grounding methods can reduce or eliminate this.

Radiated interference can develop in the following ways

1. Direct interference from welder power source

2. Direct interference from the welding leads

3. Direct interference radiated from feedback into power lines

4. Interference from re-radiation by un-grounded metallic objects.

Keeping these contributing factors in mind, installing equipment as per following instructions

should minimize problems.

1. Keep the welder input power lines as short as possible and enclose as much of them as

possible in metal conduit or equivalent shielding. There should be a good electrical

contact between this conduit and ground (Earth).

2. Keep the work and electrode leads as short as possible. Tape the leads together where

practical.

3. Be sure the torch and earth leads rubber coverings are free from cuts and cracks that

allow welding power leakage

4. Keep earth lead connection to work in good condition – Clean area on workbench

where earth clamp is situated on a regular basis.

Input Connections

Make sure the voltage, phase and frequency of input power is as specified on machine rating

plate located at rear of machine.

Have a qualified electrician provide suitable input power as per national electrical codes. Make

sure machine is earthed / grounded.

Make sure fuse or circuit breaker is correct rating for machine. Using fuses or circuit breakers

smaller than recommended will result in ‘nuisance’ shut off from welder inrush currents even if

welding at low amperages.

WARNING!

ELECTRIC SHOCK CAN KILL

Turn the input power OFF at the mains switch & fuse box before working on this equipment.

Have a qualified electrician install & service this equipment.

Connecting to a mains electrical supply

THIS MACHINE IS OF AN INDUSTRIAL SPECIFICATION AND MUST BE

FITTED TO A 32AMP 415V MAINS INPUT

Connecting to an Engine Driven Generator

If connecting this machine to an engine driven generator please ensure

the following

Minimum Generator KVA Output –15 KVA continuous

Generator to be fitted with AVR (automatic voltage regulation)

DO NOT USE ON A GENERATOR WITHOUT AVR

Connecting to a generator without the above minimum requirements will

in-validate your warranty.

Setup machine as per diagrams below:

Rear machine connections

1. On / Off Switch

2. 240V Auxiliary output for water cooler

3. Protection fuses

4. Mains input cable – Connect to mains supply

5. External 2nd earth point – This can be used to earth the machine to workbench if you

are experiencing interference - Sometimes required when using automated machinery -

Not normally used

6. Cooling fan –Do not obstruct cooling fan – failure to ensure good air flow can result in

reduced duty cycle

Front machine connections

1. Connect 7 pin socket on 5M interconnecting cable from WFU.

2. Connect dinse power connector on 5M MIG interconnecting cable from WFU

In MMA mode connect electrode holder or earth lead depending on polarity of welding

electrode used.

3. Connect dinse power connect from earth lead and connect earth lead to bench /

workpiece

In MMA mode connect electrode holder or earth lead depending on polarity of welding

electrode used.

WFU (Wire Feed Unit) connections

1. Voltage control - This will change voltage (welding power) on LED display on main

machine

Table des matières

Autres manuels Rtech Système de soudage

Rtech

Rtech PLASMA 50HF Manuel utilisateur

Rtech

Rtech PROArc 175 Manuel utilisateur

Rtech

Rtech I-CUT100P Manuel utilisateur

Rtech

Rtech MMA 160S Manuel utilisateur

Rtech

Rtech C-MIG 315 Manuel utilisateur

Rtech

Rtech TIG160FPP Manuel utilisateur

Rtech

Rtech ProArc 135 Manuel utilisateur

Rtech

Rtech PLASMA 40HF Manuel utilisateur

Rtech

Rtech TIG200PD-DV Manuel utilisateur

Rtech

Rtech PLASMA 30DV Manuel utilisateur

Rtech

Rtech TIG160PDC Manuel utilisateur

Rtech

Rtech TIG200PDC Manuel utilisateur

Rtech

Rtech PLASMA P31C Manuel utilisateur

Rtech

Rtech TIG200DV-PD Manuel utilisateur

Rtech

Rtech PLASMA 60HF Manuel utilisateur

Rtech

Rtech MIG181 Manuel utilisateur

Rtech

Rtech TIG160PD Manuel utilisateur

Rtech

Rtech TIG200DV Manuel utilisateur

Rtech

Rtech I-MIG160 MIG Manuel utilisateur

Rtech

Rtech 50CNC Manuel utilisateur

Rtech

Rtech Tig200 DC Digital Manuel utilisateur

Rtech

Rtech TIG171 TFT Manuel utilisateur

Rtech

Rtech TIG261 Manuel utilisateur

Rtech

Rtech I-MIG200 Manuel utilisateur

Manuels Système de soudage populaires d'autres marques

Berner

Berner PLASMACUT 54 Manuel utilisateur

Pro Spot

Pro Spot PR-155 Manuel utilisateur

Forney

Forney 210 Manuel utilisateur

Thermal Arc

Thermal Arc 400S Manuel utilisateur

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manuel utilisateur

GYS

GYS PROTIG 201 AC/DC Manuel utilisateur

TAFA

TAFA 30*8B35 Manuel utilisateur

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur

ESAB

ESAB Buddy Arc 145 Manuel utilisateur

CIGWELD

CIGWELD 636804 Guide rapide

Red-D-Arc

Red-D-Arc DC-400 Manuel utilisateur

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur

Elettro

Elettro HI-MIG 3000 SYNERGIC Manuel utilisateur

WIA

WIA Weldmatic 270 CP132-2 Manuel utilisateur

Sonics

Sonics H520T Manuel utilisateur

Miller

Miller Big Blue 400D Manuel utilisateur

NewArc

NewArc RT2000 Guide de démarrage rapide

Hypertherm

Hypertherm powermax1000 Manuel utilisateur