Riello FS10 Guide de démarrage rapide

Installation, use and maintenance instructions

20039281 (2) - 10/2011

Forced draught gas burner

CODE MODEL TYPE

20033121 FS10 564T31

One stage operation

1 20039281

CONTENTS

1. BURNER DESCRIPTION

Gas burner with one stage working.

1.1 BURNER EQUIPMENT

Insulating gasket . . . . . . . . . . . . No. 1 Screws and nuts for flange to be fixed to boiler. . . No. 4

Cable grommet. . . . . . . . . . . . . . No. 1 Screws for fixing the cover . . . . . . . . . . . . . . . . . . No. 3

Hinge . . . . . . . . . . . . . . . . . . . . . No. 1 7 pin plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . No. 1

1. BURNER DESCRIPTION . . . . . . . . . . . 1

1.1 Burner equipment . . . . . . . . . . . . . . . . . 1

2. TECHNICAL DATA . . . . . . . . . . . . . . . . 2

2.1 Technical data. . . . . . . . . . . . . . . . . . . . 2

2.2 Overall dimensions . . . . . . . . . . . . . . . . 2

2.3 Working field. . . . . . . . . . . . . . . . . . . . . 2

3. INSTALLATION . . . . . . . . . . . . . . . . . . 3

3.1 Boiler fixing . . . . . . . . . . . . . . . . . . . . . . 3

3.2 Probe-electrode positioning. . . . . . . . . . 4

3.3 Gas feeding line . . . . . . . . . . . . . . . . . . 4

3.4 Electrical wiring. . . . . . . . . . . . . . . . . . . 5

3.4.1 Standard electrical wiring . . . . . . . . . . . 5

3.4.2 Electrical wiring with gas leak control

device . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. WORKING . . . . . . . . . . . . . . . . . . . . . . . 6

4.1 Combustion adjustment. . . . . . . . . . . . . . 6

4.2 Combustion head setting. . . . . . . . . . . . . 6

4.3 Air damper setting. . . . . . . . . . . . . . . . . . 7

4.4 Combustion check. . . . . . . . . . . . . . . . . . 7

4.5 Air pressure switch . . . . . . . . . . . . . . . . . 7

4.6 Burner start-up cycle. . . . . . . . . . . . . . . . 8

4.7 Start-up cycle diagnostics . . . . . . . . . . . . 8

4.8 Resetting the control box and using

diagnostics . . . . . . . . . . . . . . . . . . . . . . . 9

5. WARNINGS

to avoid burnout or bad combustion of the

burner . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6. MAINTENANCE . . . . . . . . . . . . . . . . . . . 10

7. FAULTS / SOLUTIONS . . . . . . . . . . . . . . 11

1– Air-damper

2– Screws for fixing the air-damper

3– 7 pole socket for electrical supply

and control

4– 6 pole socket for gas train

5– Cable grommet

6– Screw for fixing the cover

7– Air pressure switch

8– Control box

9– Reset button with lock-out lamp

According to Directives: Electromagnetic Compatibility 2004/108/EC, Low Voltage 2006/95/EC and Machine 2006/

42/EC.

The burner is approved for intermittent operation as per Directive EN 676.

The burner meets protection level of IP X0D (IP 40), EN 60529.

Gas train according to EN 676.

NOTES

– The cable grommet (5) supplied with the burner, must be fitted to the same side of the gas train.

– After having installed the burner verify the access to the fixing screws of the cover.

If necessary replace them with the fixing screws (6, fig. 1) supplied as equipment.

Fig. 1

D11054

6 5 3

20039281 2 GB

2. TECHNICAL DATA

2.1 TECHNICAL DATA

For gas family 3 (LPG) ask for separate kit.

2.2 OVERALL DIMENSIONS

2.3 WORKING FIELD (as EN 676)

Thermal power (1) 42 – 116 kW - 36,000 – 100,000 kcal/h

Natural gas (Family 2) Net heat value: 8 – 12 kWh/Nm3-7,000 – 10,340 kcal/Nm3

Pressure: min. 16 mbar - max. 100 mbar

Electrical supply Single phase, 230V ±10% ~50Hz

Motor 230V / 0.7A

Capacitor 4 µF

Ignition transformer Primary 230V / 1.8A - Secondary 8 kV / 30 mA

Absorbed electrical power 0.13 kW

(1) Reference conditions: Temp. 20°C - Barometric pressure 1013 mbar – Altitude 0 m above sea level.

COUNTRY DE AT FR ES - GB-IE LU - PL NL

GAS CATEGORY II2ELL3B/P II2H3B/P II2Er3P II2H3P II2E3B/P II2L3B/P

Combustion head extension, supplied separately.

FlangeBurner

305 110 346 185

33 61

45°

105

262

160

Rp 3/4

204

142

170

D4251

130

45°

Thermal power

D5256

0.8

0.2

0.4

0.6

40,000 50,000 60,000 70,000 kcal/h

1206050 70 80 kW

1.0

110

80,000

1.2

90 100

90,000

1.4

1.6

100,000

Pressure in the combustion

chamber – mbar

3 20039281

TEST BOILER

The working field has been defined according to EN 676 standard.

COMMERCIAL BOILERS

The burner-boiler matching is assured if the boiler conforms to EN 303 and the combustion chamber dimensions

are similar to those shown in the diagram EN 676. For applications where the boiler does not conform to EN 303,

or where the combustion chamber is much smaller than the dimensions given in EN 676, please consult the

manufacturers.

CORRELATION BETWEEN GAS PRESSURE AND BURNER OUTPUT

To obtain the maximum output, a gas head pressure of 5.8 mbar is measured (M2, see chapter 3.3, page 4) with

the combustion chamber at 0 mbar using gas G20 with a net heat value of 10 kWh/Nm3(8,570 kcal/Nm3).

3. INSTALLATION

THE BURNER MUST BE INSTALLED IN CONFORMITY WITH LEGISLATION AND LOCAL STANDARDS.

3.1 BOILER FIXING

Gas pressure in the

combustion head – mbar

40,000 50,000 60,000 70,000 kcal/h

1206050 70 80 kW

Thermal power

D5257

110

80,000

90 100

90,000

100,000

S7392

HINGE

ASSEMBLY

13 2

D5108

Boiler door must have a max. thickness of 90 mm,

refractory lining included.

If thickness is greater (max. 150 mm), a combustion

head extension must be fitted, which is supplied

separately.

IMPORTANT OSeparate the combustion-head assembly

from the burner body by removing nut (1) and

removing group (A).

OFix the head assembly group (B) to the boiler

(2) insert the supplied insulating gasket (3).

20039281 4 GB

3.2 PROBE - ELECTRODE POSITIONING

3.3 GAS FEEDING LINE

D5104

Ignition electrode

WARNING

–

Ionization probe

Probe

Electrode

2.2

Diffuser

1– Gas supply pipe

2– Manual cock (supplied by the installer)

3– Gas pressure gauge (supplied by the installer)

4– Filter

5– Gas pressure switch

6– Safety valve

7– Pressure governor

8– Adjustment valve

M1 – Gas-supply pressure test point

M2 – Pressure coupling test point

D5069

2 3 M1 4 5 6 7 8

5 20039281

3.4 ELECTRICAL WIRING

All the installation, maintenance and disassembly operations must be carried out with the electricity sup-

ply disconnected.

The burner requires periodic maintenance carried out by a qualified and authorised technician in con-

formity with legislation and local standards.

ATTENTION:

Do not swap neutral and phase over, follow the diagram shown carefully and carry out a good earth connection.

The section of the conductors must be at least 1mm². (Unless requested otherwise by local standards and legislation).

The electrical wiring carried out by the installer must be in compliance with the rules in force in the country.

Verify that the burner stops by operating the boiler control thermostats and that the burner locks out by separating the

red ionisation probe lead connector.

NOTES

The burners have been type-approved for intermittent operation. This means they must stop at least once every 24 hours in

order to allow the electrical control box to check its efficiency on start-up. The boiler limit thermostat (TL) normally ensures the

burner halts. If this does not happen a time switch halting the burner at least once every 24 hours must be applied in series to

limit thermostat (TL).

STANDARD ELECTRICAL WIRING (see page 13).

3.4.1 ELECTRICAL WIRING WITH GAS LEAK CONTROL DEVICE (DUNGS VPS 504)

4. WORKING

4.1 COMBUSTION ADJUSTMENT

In conformity with Efficiency Directive 92/42/EEC the application

of the burner on the boiler, adjustment and testing must be car-

ried out observing the instruction manual of the boiler, including

verification of the CO and CO2concentration in the flue gases,

their temperatures and the average temperature of the water in

the boiler.

To suit the required appliance output, choose the proper set-

ting of the combustion head, and the air damper opening.

WARNING

DANGER

KEY TO LAY-OUT

X6 – 6 pin plug

X7 – 7 pin plug

B4 – Working signal

h1 – Hour counter

PG – Minimum gas pressure

switch

S3 – Remote lock-out signal

(230V - 0.5 A max.)

T6A – Fuse

TL – Limit thermostat

TS – Safety thermostat

V10 – Safety valve

V11 – Adjustment valve

230V

50Hz

D4199

TO BE DONE BY

THE INSTALLER

S7015

20039281 6 GB

4.2 COMBUSTION HEAD SETTING

Loose the screw (A), move the elbow (B) so that the rear plate of the coupling (C) coincides with the set point.

Tighten the screw (A).

Example:

The burner is installed on a 81 kW boiler

with an efficiency of 90%, the burner

input is about 90 kW using the diagram,

the combustion set point is 3.

The diagram is to be used only for initial

settings, to improve air pressure switch

operation or improve combustion, it may

be necessary to reduce this setting (set

point toward position 0).

4.3 AIR DAMPER SETTING

The regulation of the air-rate is made by adjusting the air damper (1), after

loosing the screws (2).

When the optimal regulation is reached, screw tight the screws (2).

4.4 COMBUSTION CHECK

It is advisable to set the burner according to the type of gas used and following the indications of the table:

EN 676 AIR EXCESS:

max. output λ≤1.2 – min. output λ≤1.3

GAS Theoretical max. CO2

0 % O2

Setting CO2% CO

mg/kWh

NOx

mg/kWh

λ= 1.2 λ= 1.3

G 20 11.7 9.7 9.0 ≤100 ≤170

G 25 11.5 9.5 8.8 ≤100 ≤170

G 30 14.0 11.6 10.7 ≤100 ≤230

G 31 13.7 11.4 10.5 ≤100 ≤230

01 32

120

100

80,000

70,000

60,000

50,000

40,000

kcal/h kW

D5258

110

90,000

100,000

Set point

D5231

7 20039281

IONIZATION CURRENT

The minimum current necessary for the control box operation is 3 µA.

The burner normally supplies a higher current value, so that no check is needed. However, if you want to measure

the ionization current, you must open the connector fitted to the red wire and insert a microammeter.

4.5 AIR PRESSURE SWITCH

The air pressure switch is set after all other adjustments have been made. Begin with the switch at the lowest

setting. With the burner working at the minimum output, adjust the dial clockwise, increasing its value until

the burner shuts down. Now reduce the value by one set point, turning the dial anti-clockwise.

Check for reliable burner operation, if the burner shuts down, reduce the value by a half set point.

Attention:

To comply with the EN 676 standard, the air pressure switch must operate when the CO value exceeds 1%

(10,000 ppm). To check this, insert a combustion analyser in the flue, slowly reduce the burner air setting and ver-

ify that the burner shuts down by the action of the air pressure switch before the CO value exceeds 1%.

Probe

Connector

Terminal board

of control-box

D5006

20039281 8 GB

4.6 BURNER START-UP CYCLE

When flame-failure occurs during working, shut down takes place within one second.

4.7 START-UP CYCLE DIAGNOSTICS

During start-up, indication is according to the followin table:

COLOUR CODE TABLE

Sequences Colour code

Pre-purging           

Ignition phase           

Operation, flame ok            

Operating with weak flame signal.          

Electrical supply lower than ~170V           

Lock-out          

Extraneous light           

Index: Off  Yellow Green Red

S8271

AL - Error message (alarm)

BV - Fuel valve

FS - Flame signal

GP - Gas pressure switch

LP - Air pressure switch

LR - Load controller

M- Fan motor

R- Control thermostat / pressurestat

SB -Safetylimiter

W- Limit thermostat / pressure switch

Z- Ignition transformer

AStart command (switching on by «R»)

B-B´ Interval for establishment of flame

COperating position of burner reached

C-D Burner operation (generation of heat)

DControlled shutdown by «R»

Burner will immediately be shut down

Burner control will immediately be ready

for new startup

Autres manuels pour FS10

Table des matières

Autres manuels Riello Brûleur

Riello

Riello G3R Guide de démarrage rapide

Riello

Riello RLS 28 Guide de démarrage rapide

Riello

Riello RG2 TL Guide de démarrage rapide

Riello

Riello P 300 P/G Guide de démarrage rapide

Riello

Riello 20045452 Guide de démarrage rapide

Riello

Riello RLS 310/EV O2 MX Mode d’emploi

Riello

Riello RG3D L Guide de démarrage rapide

Riello

Riello 40 GS20 TL Guide de démarrage rapide

Riello

Riello RLS 650/E MX Guide de démarrage rapide

Riello

Riello Gulliver RG4D Guide de démarrage rapide

Riello

Riello RLS 70 Guide de démarrage rapide

Riello

Riello 517T80 Guide de démarrage rapide

Riello

Riello 663 T80 Guide de démarrage rapide

Riello

Riello DB9 LSE C13 TC FS1 A0 Guide de démarrage rapide

Riello

Riello 40BF Instructions d'installation

Riello

Riello RX 120 S/PV Guide de démarrage rapide

Riello

Riello 40 G5 BF Guide de démarrage rapide

Riello

Riello RS BLU Guide de démarrage rapide

Riello

Riello R40 G7 140-160 Guide de démarrage rapide

Riello

Riello RS 70/EV Guide de démarrage rapide

Riello

Riello GULLIVER RG1R Manuel d'utilisation et d'entretien

Riello

Riello 565 M Guide de démarrage rapide

Riello

Riello GAS 4 Guide de démarrage rapide

Riello

Riello 809 T80 Guide de démarrage rapide

Manuels Brûleur populaires d'autres marques

True Induction

True Induction TI4B Manuel utilisateur

Weishaupt

Weishaupt WG20 Series Manuel utilisateur

Carolina Cooker

Carolina Cooker M116672 Manuel utilisateur

Unigas

Unigas HTP2000 Manuel utilisateur

baltur

baltur BT 250 DSG 4T Manuel utilisateur

muenkel design

muenkel design round burner Manuel utilisateur

Ecoflam

Ecoflam Multicalor 170.1 Manuel utilisateur

baltur

baltur BT 14 DSGW Manuel utilisateur

artisan

artisan Art-SB1 Mode d’emploi

AESYS

AESYS TurboFire II Manuel utilisateur

IKEA

IKEA GRILLSKÄR Manuel utilisateur

RUSTA

RUSTA SAREK Manuel utilisateur

PROPOINT

PROPOINT 8933657 Manuel utilisateur

baltur

baltur TBL 1000 ME Manuel de référence

Riello Burners

Riello Burners P 200 P/G Guide de démarrage rapide

WLD-TEC

WLD-TEC powerjet Manuel utilisateur

MSR

MSR DRAGONFLY Manuel utilisateur

baltur

baltur COMIST 23SP Manuel utilisateur